Shiksha Mandal’s
Bajaj Institute of Technology, Wardha
Placing the iron parts in hardening furnace with opening and closing of
heavy furnace door.
Module -- 1 Batch No. – A4
Submitted by – Mentors -
04 MR. ANUSH DEEPAK MURARKAR :ME-18 -24/25
20 MS. JANHAVI DIPAK KALE : EE-07-24/25
26 MR. KUNAL MURLIDHAR HULKEY : EE-26-24/25
1. Prof. Nikhil Sohoni
42 MR. PRANAY TILGAM : ME-41 -24/25 2. Prof. Sandesh Jain
48 MS. PRIYANKA RAMRAO AMZARE : EE-54-24/25
Batch No. 1| Module-1 | Mentor Name: Mr. S. Jain & Mr. N. Sohoni
Problem Statement
Placing the iron parts in hardening furnace with opening and closing of heavy furnace door.
• Problems with Manual or Semi-
Automated Handling
Issue Impact
Heavy door Requires significant effort, slowing
operation down production.
Risk to workers High temperature & moving parts pose
safety hazards.
Inconsistent Human errors may cause improper
placement loading.
Time-consuming Slower cycles reduce production
efficiency.
• To increase efficiency, safety, and accuracy, industries
Wear
need& tear Repeated
a fully automated manual
system thatoperation
can: can cause
o Open and close thedamage to door
furnace equipment.
automatically.
o Load and unload iron parts with precise control
o Ensure smooth and synchronized movement using
actuators.
2 Placing the iron parts in hardening furnace with opening and closing of heavy furnace door.
Batch No. 1| Module-1 | Mentor Name: Mr. S. Jain & Mr. N. Sohoni
Approach (Solution)
The given sequence A-, B+, B-, A+
seems to represent the movement
of actuators controlling the
placement of iron parts in a
1. A- → Retracts actuator A
hardening furnace.
( pulling the furnace door open).
2. B+ → Extends actuator B (moves
the iron parts into the furnace).
3. B- → Retracts actuator B (moves
the loader/carrier back).
4. A+ → Extends actuator A (closes
the furnace door).
SOFTWARE
USED
3 Placing the iron parts in hardening furnace with opening and closing of heavy furnace door.
Batch No. 1| Module-1 | Mentor Name: Mr. S. Jain & Mr. N. Sohoni
SIMULATION
4 Placing the iron parts in hardening furnace with opening and closing of heavy furnace door.
Batch No. 1| Module-1 | Mentor Name: Mr. S. Jain & Mr. N. Sohoni
Components
Counter relief valve
5 Placing the iron parts in hardening furnace with opening and closing of heavy furnace door.
Batch No. 1| Module-1 | Mentor Name: Mr. S. Jain & Mr. N. Sohoni
Electro-Hydraulic system
With flow control valve With pressure relief valve with NRV
6 Placing the iron parts in hardening furnace with opening and closing of heavy furnace door.
Batch No. 1| Module-1 | Mentor Name: Mr. S. Jain & Mr. N. Sohoni
Steps
Door is CLOSED and piston at its default Door is OPEND and piston at position of
position A1
7 Placing the iron parts in hardening furnace with opening and closing of heavy furnace door.
Batch No. 1| Module-1 | Mentor Name: Mr. S. Jain & Mr. N. Sohoni
Steps
Actuator B extended to B1 position and Actuator B retracted to B0 position and
moves the iron parts into the furnace moves the loader/carrier back
8 Placing the iron parts in hardening furnace with opening and closing of heavy furnace door.
Batch No. 1| Module-1 | Mentor Name: Mr. S. Jain & Mr. N. Sohoni
Steps
Door is CLOSED and piston at its Position of pistons when stop button is
default position A1 again applied
9 Placing the iron parts in hardening furnace with opening and closing of heavy furnace door.
Batch No. 1| Module-1 | Mentor Name: Mr. S. Jain & Mr. N. Sohoni
Outcome of the Project
1. Smooth & Controlled Movement – Electro-hydraulic actuators
operate the furnace door and iron parts with precision.
2. Sequential Operation – Sensors and limit switches ensure the
correct movement order (door opens, parts move, door closes).
3. High Reliability – Hydraulic power provides consistent force for
handling heavy loads.
4. Low Maintenance & Energy Use – Leak-proof valves and optimized
hydraulics reduce wear and power consumption.
Future Aspect PLC Integration – Automating the system with PLC
will improve efficiency, reduce manual control, and allow advanced
monitoring.
10 Placing the iron parts in hardening furnace with opening and closing of heavy furnace door.
Batch No. 1| Module-1 | Mentor Name: Mr. S. Jain & Mr. N. Sohoni
Thank You
11 Placing the iron parts in hardening furnace with opening and closing of heavy furnace door.
Batch No. | Module-1 | Mentor
Name
Output/Outcome of the Project
Increased Efficiency
• Faster loading and unloading of iron parts.
• Reduced cycle time, leading to higher production output
Improved Safety
• Minimized human involvement in high-temperature zones.
• Prevention of accidents related to manual handling of heavy furnace
doors.
Better Accuracy and Consistency
• Precise placement of iron parts using actuators.
• Elimination of human errors, ensuring uniform processing.
Reduced Wear and Tear
• Less mechanical stress on the furnace door and loader system.
• Longer lifespan of equipment due to controlled movements.
Cost Savings in the Long Run
• Lower labor costs due to automation.
• Less maintenance required compared to manual handling.
Scope for Future Expansion
• Integration with robotics for even more automation.
• Use of sensors and AI to monitor and optimize the process further.
12 Title of the Project
