PRESENTATION ON
BELZONA
Knowledge partner
REPAIR
PROTECT
IMPROVE
ABOUT BELZONA (UK)
70 years delivering solutions that reduce costs, downtime
and optimize the efficiency and reliability of process
equipment.
• Corporate offices around the world
• Over 140 Belzona Distributors worldwide
• Presence in more than 120 countries
• Technical support 24 hours a day, 7
days a week
• Validated applicators
• Leading-edge technology
ENGINEERED
SOLUTIONS
Belzona offers tailored solutions which repairs, protect and
improve equipment against corrosion, erosion and aggressive
chemicals
1000 SeriesMetallic Polymers
Repair, protection and improvement of engineered
components
Elastomeric Polymers
2000 Series
Flexible repair and coatings applications
3000 SeriesPolymeric Membranes
Weather and water proofing of buildings, structures and
insulation
4000 SeriesMagma Polymers
Repair and protection of concrete and stonework
5000 SeriesEnvironmental Barrier
Polymers
Improved safety and protection against corrosion and
weathering
SCOPES OF BELZONA
REPAIR
All Mechanical PROTECT
Repair Along with
Civil Repair IMPROVE
From:
Includes: Shaft
repairing, Bearing Corrosion Efficiency, Life of
House Repair, Erosion Original
Pump Repairing, Cavitation equipment.
Leak Repairing ,
Civil Repairing and Chemical Attack
more..
Repair Protect Improve
BELZONA PROVIDE PRODUCTS AND SERVICES TO HELP CLIENTS SOLVE
THE MOST DIFFICULT PROBLEMS
COLD REPAIRING & CONCEPT OF COLD BONDING
What is cold bonding?
Cold bonding can be described as the
joining of two parts or materials
without the use of heat. Traditional
bonding techniques such as welding
use high temperatures generated by
an electric arc or the burning of
gasses to ‘melt’ the materials so that
they fuse into one. Cold bonding is
achieved with the use of an adhesive
that forms a bond between the two
materials.
Belzona cold curing composites allow
for this bond to be created without the
use of heat.
WELDING VS COLD BONDING
100%
surface
contact
Cold Bonding
Welding example
Not full contact
Risk of gas or fluid
ingress via
defective weld
Example: welding deck, tank external, separator
internal fittings
Paste Grade
Think of it as a “Composite sandwich”
Cold bonded parts demonstrate
No need for bolts or welding better compressive strength and
adhesion
Example: bonding deck, tank external, separator internal fittings
BELZONA AT COLD BONDING
Solutions for General
Maintenance of General
Equipment
Belzona offers a wide range of solutions that are engineered to
rebuild, protect, repair and seal general equipment.
Main common areas of application include:
• Pumps
• Valves
• Leaking Tanks
• Leaking Pipes
• Shafts
• Bearing Housing
• Conveyor Belts
BELZONA SOLUTIONS FOR
LEAKING PIPES
Problems:
• Holes, Cracks In Pipe line or Fittings
Solutions:
• Stop leakage immediately
• In-situ repair
Benefits:
• Minimise disruption to service
Common products used:
BELZONA 1111, BELZONA 1212,
BELZONA 1161
BELZONA SOLUTIONS FOR SHAFTS
Problems:
• Scored
• Chemical and corrosion attack
Solutions:
• Rebuild scored areas
• In-situ repair
Benefits:
• Avoidance expensive replacement
• Minimal downtime
• Saves equipment's from Metal Fatigue,
bending , cracks etc
• Common products used:
• BELZONA 1111, BELZONA 1131,
BELZONA 1511, BELZONA 1121
BELZONA AT BEARING HOUSE REPAIR
PROBLEM
This Bearing House suffered mechanical
damage from irregular rotational motion
and requiring urgent repair
PRODUCTS
Belzona 1111 (Super Metal)
SUBTRATE
Cast Iron
APPLICATION METHOD
Application was complete in accordance
with Belzona Know-How System Leaflet MTP-6.
BELZONA SOLUTIONS FOR
CONVEYOR BELTS
Problems:
• Rip, tears and damages of belts
and fasteners
Solutions:
• Abrasion and corrosion protection
Benefits:
• No need for specialist vulcanizing
equipment (no hot work)
• In-situ repair
• Back to service in a few hours
BELZONA SOLUTIONS FOR PUMPS
Problems:
• Erosion, Corrosion, Cavitation
Solution:
• Rebuilding of profile
• Corrosion protection
• Increased pump performance
Benefits:
• Improved pump efficiency
• 6% increase in new pumps
• Up to 20% increase for pumps in service
• Reduced energy consumption
BELZONA @ TURBINE
Common Problems:
Steam erosion corrosio
BELZONA Solution: Long-term repair.
Turbine diaphragms,
flanged joints and rotors
Other Areas: Turbine Exhaust Manifold, Casing,
BELZONA SOLUTIONS FOR VALVES
Problems:
• Erosion, Corrosion, Cavitation
Solutions:
• Refurbishment
• Corrosion Protection
Benefits:
• Avoidance expensive replacement
Application Details
The valve bodies where
prepared by Grit Blasting
and application of a
machineable grade of
Belzona.
Performance
The Belzona system has
been in in service for 10 years.
BELZONA SOLUTIONS FOR
LEAKING TANKS
Problems:
• Holes, Cracks
Solutions:
• Stop leakage immediately
• Corrosion protection
• Cold plate bonding
Benefits:
• No hot work/welding
• Minimise disruption to service
TRANSFORMER OIL
LEAKAGE REPAIR
Traditionally a difficult repair -
Need to bond to oil contaminated surfaces
Need to bond to manually prepared surfaces
Key to success is surface tolerance
Most Common Areas:
-Fin, Seal
-Flange
-Bushing Area
-Gas Kit Area
SF 6 LEAK SEALING
Application situation
Leakage of SF6 Gas from : Switch Gear, Circuit Braker, GIS, Ceramic and Steel CT bushing
Etc.
BELZONA SOLUTION:
IN SITU Repair - SAVE MONEY ….. DOWN TIME..
Common Products: BELZONA 1161, BELZONA 2111.
OUR RECENT SUCCESS STORY
BELZONA SOLUTIONS FOR
BEARING HOUSES
Problems:
• Worn bearing housing
• Vibration, misalignment, pin pounding
into housing with each movement
Solutions:
• Rebuild bearing housing
• Bushing/bearing used to reform
housing in place
• No need for disassembly/machining
Benefits:
• Avoidance expensive replacement
• Minimal downtime
Equipment
centrifugal pump.
Problem
Seating
diameters
for bearing
bush,
gland bushes,
and neck rings
suffer
Solution
from electrolytic
corrosion.
Areas rebuilt using rotating
element as a former in conjunction with a combination
of Belzona 1311 & 1321 or 1341 erosion/corrosion resistant
re-building and coating products.
Equipment
Heat exchanger
tube sheet.
Problem
eakage between the
ooling and process
ide of the exchanger
round tube/tube sheet
nterface due to bi-metallic
orrosion.
Equipment
Heat exchanger
tube sheet.
Problem
eakage between the
ooling and process
ide of the exchanger
round tube/tube sheet
nterface due to bi-metallic
orrosion.
Solution
Tube sheet rebuilt using Belzona 1311 &
overcoat with Belzona 1321 or 5811
ABRASION RESISTANT MATERIALS FOR LONG-TERM PROTECTION OF CRITICA
EQUIPMENT
FGD SYSTEMS PULVERISERS AND CRUSHERS
Belzona paste grade Coal pulverisers, crushers and other
composites for metal repair can equipment suffer from extreme abrasion
be used to rebuild deteriorated and wear, which can render equipment
inoperative in a matter of months.
FGD equipment. Withstanding
different damage mechanisms, Belzona 1800 Series of abrasion resistant
linings combine hard wearing ceramic
such as high erosion or elevated aggregates in a polymeric binder to rebuild
temperatures, these materials the lost metal and provide a tough
help to significantly slow down sacrificial lining. New equipment can also
the erosive process even in be lined with these materials to
significantly slow down wear rates. These
areas such as piping, ductwork linings are applied and cure at room
and absorbers, where chemicals temperature, eliminating the need for hot
are present. work.
BELZONA POLYMERIC SOLUTIONS FOR
BUILDINGS AND STRUCTURES
BELZONA PROTECTIVE COATINGS AND ENGINEERING COMPOSITES
BELZONAIT
TECHNICAL SUPPORT
For more Details please visit :
www.Belzona.com
Go to App Store :
Download the following Apps
1. Belzona
2. Belzona Tv
oduct & Application Support in Bangladesh :
