INDUSTRIAL

ATTACHMEN
T
AT M A H SPINNING MILLS LTD.

Supervised by
D r. M d . S u l t a n M a h m u d
Associate Professor
B a n g l a d e s h U n i v e r s i t y o f Te x t i l e s
 Presente
d By
STUDENT ID STUDENT NAME
2020-1-1-033 Sumaiya Akter Sammi

2020-1-1-042 Sanzida Alam

2020-1-1-043 Debasish Halder Kankon

2020-1-1-073 Md. Naimur Rahman Shadhin

2
 Industry
• Name
Overview
: M A H Spinning Mills LTD
• Type : Spinning Mill
• Est : 2017
• Address : Dautia, Kalampur, Dhamrai, Dhaka
• Corporate office : House 23/A, Road 03, Dhanmondi, Dhaka-1205
• Phone : +88-02-44613187 , +88-02-44613188
• Chairman : Md Abul Hossain
• Total units :4
• No of Spindles : 86400
• No of Rotors : 4000
3
 Product Mix

Ring Yarn Rotor Yarn

4
 Count Range

Yarn type Count Range

Ring Yarn 16-60 Ne

Rotor Yarn 7-30 Ne

5
Unit wise Capacity
Unit 01 30240

Unit 02 30240

Unit 03 25920

Rotor 4000

Total 86400 Spindle 4000

Rotor Head

6
Different Departments at M A H
Spinning
Production Mills Ltd.

Quality
Electrical
Control

MAH
Utility A/C Plant

Generator

Mechanical
Section
Electrical
Maintenance
Section

Utility Section
7
 MANPOWER
MANAGEMENT
 Board Structure

Managin
Chairma
g Director
n
Director

9
 Quality Dept. Manpower

Unit 01 Unit 02
Designation No of Employee Designation No of
Asst. manager 01
Senior QCO 01
Employee
Asst. manager 01
Supervisor 04
Senior Manager 01
QCO 01
QCO 01
AQCO 03
AQCO 03
Lab Assistant 03
Lab Assistant 05
Lab Boy 04
Lab Boy 04

1
0
Maintenance & Utility Dept.
Manpower
Section No of people
Blowroom 09
Carding 08
Drawing 07
Simplex 08
Ring Frame 17
Finishing 09
A/C Plant 10
Generator 10
Electrical 12 1
1
 Shift Change

A shift 6:00 am to 2:00 pm

B shift 2:00 pm to 10:00 pm

C shift 10:00 pm to 6:00 am

General shift 9:00 am to 6:00 pm

1
2
 MACHINE
DESCRIPTION
Blowroom (Unit 01)
Machine Name Model
Unifloc A11

Unimix B72

Unistore A79

Condenser A21

1
4
Blowroom (Unit 01)

Unifloc Unimix

Unistore Condenser

1
5
 Blowroom (Unit 02)
Machine Name Model
Blendomat BDT 019
Electronic Metal Separator SP-EM
Pre-Cleaner CL-P
Multi-mixer MX-U
Universal Cleaner CL-U
Vision Shield Jossi 7576
Magic Eye Magic Eye 2
Foreign Part Separator TS-T3
1
6
 Blowroom (Unit 02)
Blendomat Metal Separator Pre-Cleaner Multi-Mixer

Universal Cleaner Magic Eye & Vision Shield Foreign part separator

1
7
Carding, Drawing & Simplex
Machine Name Model
Card C70, TC-15

Breaker Draw Frame SB-D45, TD9

Finisher Draw Frame RSB-D50, TD8

Simplex FA494, JWF1436B, FL-200

1
8
Carding, Drawing & Simplex

Carding Breaker
Machine Draw Frame

Auto Leveler of
Finisher Draw Frame

Simplex

1
9
 Spinning Section
Machine Name Model
Ring Frame EJm 178L, BS 520L, LR 9/AX
Auto Coner QPRO EX, QPRO Plus
Rotor TQF-K80

2
0
 Spinning Section
Ring Frame Autoconer Rotor
frame

2
1
 RAW
MATERIALS
 Origin
Polyster
Cotton
Indonesia China
USA Cameroon Turkey

India Brazil
Viscose
Indonesia China

2
3
 Cotton Bale

Binding material Steel wire

Bale size 95 cm x 80 cm x 59 cm

Bale weight 220 kg

Bales used in per lay down 35-48 bales

Bales consumption/day 80-100

2
4
Bale Management
Identification

Sample Collection

Sample Conditioning
Preparation of Fiber
Database
Export of Data
Analyzation and
Categorization
Preparation of Laydown
2
5
Production Planning
& Sequence
Production Process
Sample
Order
Developme
received
nt

Bulk Sample
Production Approval

Quality
Delivery
Inspection
2
7
Process Flow-Chart
Carded Yarn Rotor
Blow-Room Yarn
Blow-Room

Carding Carding

Breaker Draw Frame Breaker Draw Frame

Finisher Draw Frame Finisher Draw Frame

Speed Frame Speed Frame

Ring Frame Rotor Frame

Winding Machine Conditioning

2
8
Quality Control
& Assurance
Testing Machineries

USTER HVI

USTER AFIS
Wrap Reel
PRO2

Testing Lab

Lea
USTER
Strength
TESTER-6
Tester

Yarn Twist
Counter

3
0
 Testing Machineries
USTER HVI USTER AFIS PRO 2 Wrap reel
1000

Lea Strength Tester Electric measuring reel Yarn twist count tester

3
1
Maintenance
 Types of Maintenance

Maintenanc
e

Preventive Corrective Breakdown

Maintenance Maintenance Maintenance

3
3
Maintenance Checkpoints
Blowroo
Carding Drawframe Simplex
m
General Cleaning Flyer, bobbin
Roller gauge rail
cleaning cylinder

Cylinder, Roller gauge

Belt tension Doffer, Flats Cot grinding
Gauging
Driving gears
Checking
motor and Belt tension Creel tension
bearings Top, bottom
apron
Grinding the
Lubrication Air pressure Arm pressure
cylinder

3
4
Maintenance Checkpoints

Ring Frame Autoconer

Drafting zone Motor

Cot roller
Sensors
Spacer, apron
Arm pressure Air pressure

Gearbox Belt tension

Ring rail
Drum
Tin pulley
spindle Spicing unit

3
5
 Grinding
Carding wire grinding

• 1st grinding after 90 tons production

• 2nd grinding after 80 tons production
• 3rd grinding after 70 tons production
• 4th grinding after 60 tons production

Wire mounting after 300-350 ton production

3
6
 Utility
Machineries
Utility Machineries

Generator

Utility M/C
Compress
or
A/C plant

3
8
 Generator

Brand Country of Quantity Capacity

Origin
CAT USA 05 1500 KW

3
9
 Compressor

Brand Quantity Capacity

SCR 03 7 bar

ELGI 03 8 bar
Compressor 1
XINELI 06 8 bar

4
Compressor 2 0
 A/C Plant
Main tasks of air conditioning plant are
• Maintaining Temperature
• Maintaining Relative Humidity
• Removing/Collecting Trash
Section Relative Humidity(%) Temperature(℃)

Blow room 48-52 28

Carding 55-58 34-35

Draw frame 48-52 38-39

Simplex 48-52 38-39

Ring Frame 48-52 38-39

4
1
 Store &
Inventory
Store Sections
Raw
Materials

Spare Finished
Parts Goods
Stor
e

Packagin
Wastage
g
Cotton
Materials

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3
 Wastage Cotton Store
Types of Waste generated :
• Dropping-2 (From Blow Room)
• Dropping-1 & Flat Strip (From Carding)
• Sliver Waste
• Roving Waste
• Pneumafil Waste & Bonda Waste (From Ring Frame)
• Hard Waste

4
4
 Labeling and Packaging
Product label contains : Packaging
Specification
• Yarn count.
Description Specification
• Types of yarn
Length of bag 37 inch
• Code no.
Height of bag 48 inch
• Lot no.
• Factory name. Bag weight 160gm

• Date of making yarn. No of cones 24

• Weight in kg Weight of yarn in cones 2.08 kg

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5
Marketing &
Cost
 Marketing
Designin
g

Marketi
Market ng Promotin
Analysis Activiti g
es

Price
Setting

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7
 Cost Factors
Production Operating
Cost Cost
• Raw material • Administrative
• Packing material expense
• Power and Gas • Selling Charges
• Store and Spare • Financial Charges
• Salary and Wages

4
8
 Customers
Jamuna Textiles
Sinha Textiles

Customers Apex Textiles

Cotton Club
Epyllion Fabrics
Pakiza Knit Composite
Fakir Knitwear
Global Apparel
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9
Thank You