PAINTS

Prepared by: Amboy, Marie Astrid Gironella,Domingo Janno Remorosa, Valerie Fay Sinad, Korina Vida Vallejos, Glady Micca

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INTRODUCTION
Paints

are liquids with various colors which are used to protect, to color or to decorate or beautify objects. were already available since pre-history.
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Paints

History

First used as a protective coating to the exposed wood of ships. twentieth century has seen the most changes in paint composition and manufacture. synthetic pigments and stabilizers are commonly used to mass produce uniform batches of paint.
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The

Today,

OLD PAINTINGS

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Philippine Paint Industry

the Philippines, major international players operate through licensees and subsidiaries rather than operatingdirectly. paint company, PacificPaints, is the only local company which has achieved great success in thismarket.

Local

Columbus Manufacturer the first Filipino paint company Other Paint manufacturers: Welcoat, Davies, Coat Saver and Sphero
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Manufacturing Process

In ancient days, paints were made by mixing a natural resin from a plant or tree with natural colorants from the earth or plants. The ingredients were mashed together in a certain type of container.

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RAW MATERIALS

PIGMENTS

-main and important constituent of paints -give color to paints -must be opaque to ensure good covering power and chemically inert to secure stability, hence, long life -should be of very low toxicity or much better, nontoxic, and low cost
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RAW MATERIALS
PIGMENTS

-usually inorganic substances such as titanium dioxide, chrome pigment, earths, lead pigments and zinc pigments -It can also be a pure, insoluble organic dye known as a toner or an organic dye precipitated on an inorganic carrier such as aluminium hydroxide, barium sulphate or clay.

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RAW MATERIALS
Binders

-Binders or vehicles are resins or oils. It the pigment to the substrate.

binds

-dissolve the binder, adjust the paint viscosity and give homogeneous, regular and uniform thickness on the coated surface.(ex. petroleum ether,toluene and xylene)

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RAW MATERIALS
Fillers

-pigment extender which reduce the paint cost and control the viscosity of paints.
ex. clay, talc, gypsum and calciumcarbonate

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RAW MATERIALS
Additives

used to modify surface tension, improve flow properties and improve the finished appearance -other types of additives include thickeners, texturizers,adhesion promoters, UVstabilizers, biocides to fightbacterial growth and others.

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RAW MATERIALS
Driers -accelerates drying -are cobalt, lead, zinc, zirconium, manganese, calcium and barium Anti-skinning agents - prevent the solidification of paints surface during storage

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RAW MATERIALS
Anti-settling agents -improve the dispersion efficiency of the pigments into the binder to prevent settling of pigments during storage. Plasticizers - improve the elasticity of paint films, and to minimize the paint films tendency of cracking. -these materials are special types of oils, phthalate esters or chlorinated paraffins
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Dispersants - give the paint specific property for specific purpose or application.

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Titanium dioxide paints

dioxide

-also known as titania and it is a naturally occurring oxide of titanium widely used white pigment because of its brightness and very high refractive index it provides the whiteness and opacity to products

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RAW MATERIALS

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Utilities

Steam is used for providing heat requirements and in some large facilities for electric power generations. Water is used as process water, as rinse water, as boiler feed water or as cooling water and for domestic purposes.

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Different types of Paints

paints

paints

or clear coatings

inks

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The Equipments
Mixers

-used to achieve homogeneity between different components

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Mills

-used to refine the texture of the mixture

the roller mill, the clearance between rollers must be controlled accurately to maintain the desired finesse of dyes or paints.

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 Filters

-used to separate or remove contaminations or foreign objects that may have been included in the liquids

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The Equipments
Packing

Machines

- may be manual, semi-automatic or automatic according to the size of production. The machines also differ in and packs handling.

speed

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Schematic diagram of a paint 3/26/12 production industry

Production Line
Production

of solvent-based (household/industrial) paints

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Production Line
Production

of water- based paints

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Applications
1.Paint can either be applied as a solid, a liquid or a gaseous suspension depending on the practical or artistic results desired. 2.The commonly used is the liquid application. 3.As a solid, the paint is applied as a very fine powder and is baked at a very high temperature. 4.In paint as a gaseous suspension, it is suspended 3/26/12

Role of Chemist
1.Quality control department -for the maintenance of the quality of the raw materials and the final product. The product should meet the specifications before releasing to the market 2.Research and development department -the chemist would search for a new and efficient way for a new process and development of the product
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Quality Control of Paints

-inspection for density, fineness of grind, dispersion and viscosity

-color, resistance to fading of color, hiding power, gloss

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 Conduction of tests to measure the

paints more functional qualities -mar resistance, adhesion, scrubbability, weathering, fire retardancy

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Waste Management
California Use

Rule 66

of paint powder coatings which does not require solvents as solvents water treatment facility

Water

In-house Latex

sludge as fillers for other industrial processes solvent recovering and recycling

Waste

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Thank you for listening! ;)

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