The Electric Materials Company
Right the First Time On Time Every Time
About The Electric Materials Co
Adding value to copper since 1915 Specializing in Electrical Copper Integrated Source for all of your Electrical Copper Requirements Six specialized manufacturing depts. under one roof In-house Lab & Metallurgist In-house Engineering Support ISO 9001:2008 Registered
Markets Served
Locomotive Mining Steel Mills US Navy Generator Motor Utility International Transit Authorities Transformer Switchgear Distributor Paper Mills Electrical Connector
Quality at Electric Materials
ISO 9001:2008 Registered All Copper Certified to ASTM B-187 Mica Test Reports - from Vendor plus In-house Inspection Documented Inspection Throughout the Manufacturing Processes Ongoing Training of Personnel
Manufacturing Departments
Extrusion Mill Commutator
Foundry
Forge
Machine Shop: Complete detail work
Plating (Silver & Tin Electroplate)
The Mill
Cast Billets Extruded Hot Drawn to Size
High quality copper and electrical bronze rods, bars and extruded shapes from our own specialty mills Stamping, punching, coiling and heat treating ability In-house tool design & manufacture for rapid service.
Rotor Bar
Commutator Department
We use only Close tolerance Extruded Trapezoidal bar for increased Stability
Start to finish capability Rebuild services
Capable of handling 5 inch
through 12 foot diameters.
Spin Seasoning capabilities up to 100 inches radial.
Non Contact Profiling available
Assembled Commutators with Mica V Rings
Small Assembled Commutator
Dielectric Testing
Assembled Commutators
Commutator Stability Guaranteed
Spin Seasoning: Up to 10,000 rpm!
Quality Control:
Final Dimensional & Electrical Testing on 100% of all Commutators
Complete Commutator for High Performance Application
Glass Bound Commutators: Custom built to your specifications
Electric Materials Large Bay:
Commutators up to 144 Radial Dia.
Inserted Risers for Lashing / Buttoning Applications
Large Commutator for Steel Mill Motor Application
Custom Packaging & Crating available
Collector Ring/Slip Rings
Foundry
Specializing in high conductivity copper, copper alloys, and aluminum castings Ability to handle small to large volume orders, ranging in capacity from ounces to 600 lbs.
Centrifugally Cast Rings: 7 to 45 Dia.
Centrifugal Caster Cast & Machined Finished Rings
Matching of electrical or chemical properties to existing end rings Machined in-house to exact specifications
Slotted Rotor End Rings
Grooved Rotor End Rings
Centrifugally Cast Rings in a variety of Alloys to meet your specifications
Staging area for machined Rings
Forge
High quality forgings in high conductivity copper, chrome copper, and brass or bronze are available to meet your requirements
Forge
800 3500 lb. forging hammers for parts up to 108 lbs.
Special presses are available for close tolerance work, enhancing finish, flatness and mechanical properties. Run sizes from 1 to thousands.
Detail Secondary Machining
New CNC Machine Centers New Robotic Work Cell Finish machining to your specifications In-house Silver & Tin Electroplating
Custom OEM Product Silver Plated and packaged for shipping
Fabricated Bus Bar Systems
We design, engineer and manufacture to your specifications
We supply all bars, clamps, connectors, hardware, insulators, supports and drawings Start to finish service all in-house
Nonstop Service: Temco Express
Non Stop Emergency Service
Commutator Repair / Manufacture
Extrusions, Castings, Forgings
Your job quoted with
YOUR lead-time, shipped when YOU need it
The Electric Materials Co AC Rotor Experience (SEE THE DIFFERENCE)
Preparation for Brazing Operation
All Rotors are Induction Brazed for exceptional electrical and mechanical performance Induction Brazing produced a far superior connection than torch brazing
Induction Brazing Work Center
Induction Brazing Operation
Bead Blast Rotor Cleaning Process
Bead Blast Operation in progress
Bead Blast Cleaning Work Cell
Rotor Assembly after Bead Blast
Turning & Machining Center
Rotors after Machining
100% Quality Control
Ultrasonic Inspection
Painting Work Cell
All Rotors are Balanced
Completed Rotors waiting to be crated
Thank You for Your Interest in The Electric Materials Company
www.elecmat.com
