JAMNALAL BAJAJ INSTITUTE OF MANAGEMENT

STUDIES
101
 Table of Content

1. Introduction of IT in Industrial Sectors

2. Impact of IT on Manufacturing Sector
3. Introduction of IT in FMCG Sector
4. Impact of IT on Heavy Industries
5. Impact of IT on Construction Industry
6. Case Study
 01 Introduction to IT in Manufacturing

● Information Technology (IT) encompasses the

use of computers, software, networks, and
other electronic systems to store, process,
and transmit data. In the context of
manufacturing, IT supports operational
efficiency, data management, and integration
of various manufacturing processes.
● Information Technology is revolutionizing the
manufacturing sector by streamlining
processes and enhancing productivity
 02 Importance of IT Industry

● IT enhances productivity and

operational efficiency in manufacturing
by automating processes and enabling
real-time data analysis.
● It facilitates better communication,
supports decision-making, and
integrates supply chain activities,
making operations more agile and
responsive to market demands.
 03 Overview of Manufacturing Process

● Manufacturing processes include design,

production planning, and quality control, each
benefiting from IT integration.
● Technologies like Computer-Aided Design
(CAD) and Enterprise Resource Planning
(ERP) systems help streamline workflows,
enhance product quality, and reduce lead
times.
 04 Key Technologies in Manufacturing

● Key technologies such as automation, IoT, AI,

and Big Data analytics are revolutionizing the
manufacturing sector by enhancing
operational efficiency, precision, and data-
driven decision-making.
 05 Automation

Automation utilizes technology to perform

processes with minimal human intervention,
significantly improving efficiency and
reducing manufacturing costs. Automated
systems can operate continuously, leading to
faster production rates and higher precision
in repetitive tasks.
Robotic Process Automation: Involves using
robots to handle repetitive task such as
welding, assembly, and material handling.
 06 AI and Machine Learning

● AI and machine learning algorithms

analyze vast amounts of data from
manufacturing processes to identify
trends, improve efficiencies, and
enhance product quality. These
technologies facilitate smarter decision-
making and adaptive processes in real-
time operation.
● AI and ML help in process optimization,
predictive maintenance, and decision-
making by analyzing large data sets.
They can identify patterns and make
adjustments to improve efficiency.
 07 Big Data Analytics: Revolutionizing Modern
Manufacturing

● Big Data analytics in manufacturing

involves processing large data sets to
uncover insights that drive operational
improvements. By analyzing data from
production lines, companies can
enhance quality control and reduce
waste effectively
● Quality control has been particularly
transformed by big data analytics.
Modern manufacturing facilities use
advanced vision systems and sensors to
inspect products in real-time, catching
defects that might be invisible to the
 01 Cybersecurity in Manufacturing

With increased IT integration, cybersecurity is

essential for protecting data and systems. The
sector faces significant risks from cyber attacks
on IoT devices.

Example: In 2020, a cyberattack on a European

manufacturer halted operations. Today, proactive
companies use AI to detect anomalies early​.
 02 Blockchain for Enhanced Traceability

Blockchain secures data sharing across

networks, providing tamper-proof records for
supply chain transparency.

Example: BMW leverages blockchain to track

raw materials’ origin, ensuring ethical sourcing
and reducing counterfeiting​
 03 Improved Customer Experience through IT

Data analytics allow manufacturers

to tailor products and respond to
customer demands with greater
precision.

Example: Nike uses customer data

analytics in product development,
creating more customer-aligned
products and increasing brand
loyalty
 04 Impact on Employment and Skill Requirements

The integration of IT changes skill

requirements, creating demand for
specialized IT, data analysis, and robotics
skills.

Example: Over 63% of manufacturers face

skill gaps, particularly in digital skills,
hindering tech adoption​
 05 Challenges in Implementing IT in Manufacturing

Challenges include high initial costs, skill

shortages, and resistance to change.

Example: Smaller manufacturers often

struggle to invest in IT infrastructure due
to high upfront costs and complex
maintenance needs​
 06 Future Trends and Innovations

Expected trends include more AI integration,

advanced robotics, and quantum computing
applications in manufacturing.

Example: By 2030, experts predict that digital

twins and cloud manufacturing will become
standard across industries​
 07 Conclusion
•Summary: The integration of IT has fundamentally transformed the manufacturing
sector, enhancing productivity, quality, and adaptability. Digital tools such as AI,
robotics, and data analytics continue to drive efficiency and innovation across
industries.
•Advancements: Technologies like quantum computing and digital twins are set to
redefine production standards, enabling smarter, faster, and more sustainable
processes.
•Challenges: While challenges like skill shortages and high initial investments persist,
companies that embrace digital transformation are better positioned to thrive in an
increasingly competitive landscape.
•Takeaway: Investing in IT and fostering a culture of continuous learning is essential
for remaining competitive, resilient, and aligned with the future of manufacturing.
105
 Heavy
Industries
 01 What is Heavy Industry?

Heavy industry refers to businesses involved in

large-scale manufacturing of products requiring
substantial capital investment, including:
● Steel and Metal Production
● Heavy Equipment Manufacturing
● Industrial Machinery
● Shipbuilding
● Chemical Processing
 02 Role of IT in Manufacturing

Information Technology facilitates automation,

data analytics and streamlined communication
in modern manufacturing. By integrating IT
solutions, industries can enhance productivity,
ensure quality control and optimize supply chain
management.
03 IT Revolution Timeline
 04 Steel Industry

● The integration of Information Technology

(IT) in the steel industry has revolutionized
every aspect of operations—from process
automation to predictive maintenance.
● IT advancements have enabled steel
companies to enhance productivity,
optimize resource utilization, improve
quality, and reduce costs.
● Tata Steel’s IoT-driven maintenance, JSW
Steel’s AI for process control, SAIL’s
Digital Twin technology
 05 Indian Steel Industry Digital Journey

1990 – Basic Automation PLCs, process automation, ERP for

inventory, Quality control systems

2000 – ERP Era Inegrated ERP, Digital SCM, Real-time

Monitoring

2010 – Smart Manufacturing IoT & data analytics, Automated

quality control, Energy Management

2020 – Industry 4.0 AI/ML in process control, Digital Twins,

Predictive Maintenance

Icons & Infographic Resources These can be used in the template,

and their size and color can be edited
 06 JSW Steel’s AI for Process Control

● India’s JSW Steel and Japan’s JFE Steel

Corp. are undertaking a joint demonstration
of cloud-based cyber physical system (CPS)
technologies for blast furnace operations at
JSW Steel’s Vijayanagar Works in India.
● Together, the two will jointly operate the
cloud-based data science technology,
enabling JSW Steel to visualize and predict
the blast furnace operations as well as aid in
abnormality prediction through hot metal
temperature control model and channeling
prediction.
07 JSW Steel’s AI for Process Control
 08 Digital Twin Technology

● Digital Twin technology creates a virtual

replica of physical assets, processes, or
systems, enabling real – time monitoring
and analysis.
● Key components include physical assets,
sensors, data analytics, and the digital
model, all interconnected through IoT for
a real – time insight.
 09 Sail Digital Twin Technology

● SAIL’s Digital Twin technology epitomizes

the synergy between IT and heavy industry,
showcasing how digital solutions lead to
significant operational improvements.
● Sail Plan’s digital twin technology represents
a significant advancement in the maritime
sector, offering robust solutions for
monitoring, optimizing, and maintaining
vessels. By providing real-time insights and
predictive analytics, SailPlan empowers
operators to enhance efficiency, ensure
compliance, and improve safety.
Overview of L&T
India's Engineering and Construction Giant

Larsen & Toubro (L&T) is a multinational conglomerate headquartered in Mumbai,

India. L&T is a leading player in engineering, construction, manufacturing, and
technology services.

Diverse Portfolio

L&T's portfolio encompasses a wide range of industries, including infrastructure,

energy, technology, and financial services.
Conclusion
Questions
Q1. Discuss emerging technological trends in Heavy and Manufacturing industry with business application.

Heavy Industry:

The heavy manufacturing industry is undergoing significant digital transformation through Industry 4.0 technologies.

IIoT Sensors: Enable real-time equipment monitoring and predictive maintenance, reducing downtime and costs.

AI & Machine Learning: Enhance quality control, optimize production scheduling, and improve inventory management through demand forecasting.

Digital Twin Technology: Simulates and optimizes manufacturing processes, reducing risks and costs while improving efficiency.

Additive Manufacturing: Supports on-demand production of complex parts, reducing inventory costs and enabling mass customization.

Collaborative Robots: Assist humans in tasks like assembly and material handling, offering adaptability and ease of programming.

Cloud & Edge Computing: Enable real-time data analysis and scalable storage, supporting data-driven decision-making.

AR/VR Technologies: Enhance worker training and maintenance through real-time guidance and safe virtual scenarios.

Advanced Cybersecurity: Protects connected systems with encryption, blockchain, and secure networks.
Questions
Q2: Discuss the emerging technological trends in FMCG industry, with business application.

Key Players & Channels: HUL, ITC, Dabur, Nestlé, and P&G dominate through retail, modern trade, and e-commerce.

Manufacturing Tech: ERP systems, IoT sensors, AI, robotics, digital twins, and blockchain enhance efficiency and transparency.

Quality Control: Computer vision and automated systems ensure precise defect detection.

Predictive Maintenance: Machine learning prevents equipment failures and reduces downtime.

Data Processing: Cloud and edge computing enable large-scale and real-time decision-making.

Worker Support: AR improves training and maintenance.

Sustainability: Smart energy management and waste reduction promote eco-friendly practices.

Agriculture Innovations: Drones monitor crops; 3D printing aids prototyping and specialized production.

Pricing Strategies: AI enables dynamic pricing, personalized promotions, and transparency through blockchain.
Questions
Q3: Discuss the emerging technological trends in Construction industry, with business application.

The construction industry is experiencing a significant digital transformation, with several technological trends reshaping traditional
practices and improving efficiency. Here's an analysis of key trends and their business applications:

[Link] Twin Technology: Virtual replicas enable real-time monitoring and predictive maintenance, reducing operational costs by
25%.

[Link] Information Modeling (BIM): 4D and 5D modeling improves collaboration, cutting errors and rework by 40%.

[Link] & Machine Learning: Optimize planning, risk assessment, and cost estimation, reducing budget errors by 30%.

[Link] & Automation: Boost productivity by 200% and enhance safety with autonomous equipment and site inspection robots.

[Link] Sensors & Wearables: Improve safety and equipment management, cutting workplace accidents by 50%.

[Link] Construction: Shortens project timelines by 50% and lowers costs by 20%.
Questions
Q4: Discuss the technological penetration in L&T case study.

Phased Approach: Progressed from basic ERP systems to advanced AI, IoT, AR, and blockchain technologies.

Key Projects:

1. Hyderabad Metro: Integrated project management software and IoT sensors for real-time monitoring, smart ticketing, and
enhanced safety.
2. Smart Cities: Command centers managing IoT-enabled waste, water, and lighting systems, showcasing city-wide
technological solutions.
3. Heavy Engineering: Predictive maintenance using AI/ML, AR for training and troubleshooting, and SAP ERP for streamlined
operations.
4. Strategic Partnerships: Collaborated with Microsoft, IBM, and SAP to implement advanced solutions.

Challenges Addressed: Overcame high costs, employee resistance, technical complexities, and cybersecurity issues through careful
planning, training, and robust security.

Impact: Improved operational efficiency, cost-effectiveness, real-time monitoring, and global competitiveness, positioning L&T as a
leader in tech-enabled construction.
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