Rubicon EWM Warehouse Management Guide
Rubicon EWM Warehouse Management Guide
Content
Organizational Structure
Warehouse Structure
Master Data
Processes
Inbound Process/Receiving
Outbound Process/Dispatch
Internal Process
USPL
USA Plant
WM No. USW
8
Activity Area is a logical grouping of warehouse bins that focuses on activities to be performed on these bins.
Activities might be put away, picking, physical inventory, replenishment, and so on.
An activity may consist of a single bin or multiple bins spread across multiple storage types. Activity area is a concept introduced in SAP EWM, so it isn’t a part of WM.
The use of activity areas in SAP EWM facilitates efficient picking and put away. This is related to the bin sorting functionality.
Activity area is used to determine the warehouse order creation rule (WOCR). WOCR plays a key role in creating the warehouse order (WO) document.
Activity area also plays a role in queue determination. Warehouse resource receive the assignments from these very queues.
• Communication Address
• Business Attributes
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Inbound Process/Receiving
Business Benefits
Key Process Flow
Process Flow Chart
Process Narrative
Inbound preprocessing
Checkpoint
Handover documents to warehouse office
Handover unloading report to truck driver
Verify documents against open purchase orders / inbound deliveries
Unloading
Doors
Staging /
Receiving: Packing
UTL, Delivery note 1. Receive Item with lot,
serial number, batch and
so on
2. Print Delviery note or
Special handling instructions Goods Receiving Labels
DG - special handling instruction 3. Goods Receipt
Storage
Type Description Automatic bin determination
If bin is determined correctly
Y001 Handover Point for Narrow Aisle Storage
Y011 Narrow Aisle Storage (NA) Putaway (single-item)
Y021 Mezzanine
Y041 Bulk Storage A (Partial Pallets Allowed)
Y051
Y042
Y051
Bulk Storage B (No Partial Pallets)
Picking Area for Narrow Aisle Storage Y021 Y021
Y052 Picking Area for Bulk B (Fixed Bin)
Y061 Production Supply
Y820 Quality Inspection Center
Y831 Packing
Storage
Y052
Y840 Scrapping
Y041
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Y860 Blocked Stock Area
Y910 Inbound Staging Area
Y915 Goods Receipt in Production
Y920
Y930
Outbound Staging Area
Doors
Y042
Y970 Clarification Zone
Y011
Inbound delivery
Inbound preprocessing Unloading/Goods Receipt Inbound stock posting Putaway (single-item)
creation (automatic)
Inbound Process/Receiving
Process Flow Chart
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Inbound Process/Receiving
Process Narrative
This scope item consists of several process steps that are listed in the following table .
Process Step Business Role Fiori App Name / Transaction Expected Results
Create Purchase order at S/4 HANA System Purchasing Dept Create purchase order advanced/ME21N. Purchase order created at S/4 HANA system
Create LE Inbound delivery and enter EWM managed Inventory Dept Create Inbound delivery/VL31N LE Inbound delivery created at S/4 HANA system and
S.Loc at S/4 HANA System distributes to EWM system
Display list of Inbound deliveries. Warehouse Clerk My Inbound delivery monitor/ VL06I Inbound delivery list concerning Purchase order at S/4
HANA
Distribute LE Inbound delivery to EWM system Warehouse Clerk My Inbound delivery monitor/ VL06I The system creates EWM Inbound delivery at EWM
system
Print Inbound delivery/ ASN (Advanced Shipping Warehouse Operator Print Inbound delivery/VL75 (optional) Inbound delivery output form with a barcode printed
Notification) (Optional)
(Optional process Step)
Print Labels (HU Labels) and stick it on pallets during Warehouse Operator Warehouse Monitor/SCWM/MON HU Labels printed (Customized HU Labels as per client
Putaway. requirement)
Logon to HHT device Warehouse Operator Test RF Environment User Login on HHT device
Enter Warehouse number and Resource name. /SCWM/RFUI
Process-Goods Receipt at EWM against LE inbound Warehouse Operator Test RF Environment Goods receipt posted at EWM by using HHT
(ASN) delivery by using Handheld Terminal .
/SCWM/RFUI (Enhancement RF device screens as per client
requirement)
Enter the material batch number on (HHT) Handheld Warehouse Operator Test RF Environment/ SCWM/RFUI The system created material batch number along with
Terminal along with Manufacturing date & Expiration Manufacturing date & Expiration date
date(Optional Step)
Scan the Product barcode, destination Bin Barcode, HU Warehouse Operator Test RF Environment System Authenticated right Product and destination
Barcode by using verification profile through HHT storage bin during final Putaway
/SCWM/RFUI
Confirm Warehouse orders after final put away Warehouse Supervisor Warehouse Monitor /SCWM/MON The system creates Warehouse order in the background
automatically during Putaway process and confirms
warehouse orders either background or Foreground
Check Stocks in EWM/S/4 HANA & S/4 HANA system Warehouse Operator Warehouse stocks /SCWM/MON Stock Available in Warehouse and S/4 HANA system
Check LE Inbound delivery document flow at S/4 HANA Warehouse / Inventory Display LE Inbound delivery / VL33N Check Inbound delivery Goods receipt status
system
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Inbound Process-Automatic Bin determination
• Dimensions (height of pallet vs height of storage bin
• PACI
• ABC
• Fixed bin
Height
In the deconsolidation process (WH-GR-02-03), the workers maintain the dimensions (length, width, and height)
of the handling units (HUs) they build. By that, the system can calculate on which bins the HU will fit. The bins are
sorted by height (ascending). Therefore, a bin with the smallest possible size will be found.
PACI
It must be defined on material level, that the products can only be stored in this or that area
ABC 16
In the area defined for the specific material, plus the HU size given by the deconsolidation worker, multiple bins
can still be found. This will be random, if not for the last criterion which is the ABC-classification
Fixed Bin
If a fixed bin exists for a product, the following two logics can apply:
- If there is no stock at all for the product in the warehouse, the fixed bin is determined.
- If multiple bins are found with the other criteria, the bin closest to that fixed bin is determined
(e. g. in the same bay as the fixed bin).
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ABC Analysis
Storage bin
type
Storage bin
Storage bin type
type
Inbound Process-Automatic Bin determination
001 – Stack
Inbound Process-Putaway (single item)
WO1 – WT1
Y021
Confirm movement by scan of target bin
Bin verification
Storage
© 2017 SAP SE or an SAP affiliate company. All rights reserved. ǀ CUSTOMER 20
001
© 2017 SAP SE or an SAP affiliate company. All rights reserved. ǀ CUSTOMER 002 003 001 002 21 003
Business Benefits
Key Process Flow
Process Flow Chart
Process Narrative
Distribution Process
Warehouse(SAP)
Sales Order From ECC
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Distribution Process
Outbound Process/Dispatch
Business Benefits
Outbound delivery in S/4 HANA system Sales Department Create Outbound Delivery with an order Outbound deliveries are created for the Sales
reference/VL01N Orders in the SAP S/4 HANA
Batch determination on FEFO at S/4 HANA Inventory Create Outbound Delivery /VL01N Outbound deliveries are created for the Sales
system Orders in the SAP S/4 HANA
List of Outbound deliveries Warehouse Supervisor My outbound delivery Monitor/VL06O Outbound delivery List at S/4 HANA system
Distribute LE Outbound delivery to EWM Warehouse Supervisor My outbound delivery Monitor/VL06O LE Outbound delivery distributed to EWM
System system as EWM Outbound delivery
The system creates Picklist (Warehouse Warehouse Clerk Warehouse Monitor/SCWM/MON Check the Pick Lists (Warehouse orders)
Order)
Print the Pick List (Warehouse order) with Warehouse Clerk Warehouse Monitor/SCWM/MON Printout of Pick Lists (Warehouse orders)
Barcode Symbolic. (Optional Step)
(Optional Process Step)
Logon to HHT device Warehouse Operator Test RF Environment/SCWM/RFUI User logged on to HHT device
Scan the Pick List (Warehouse order) by Warehouse Operator Test RF Environment/SCWM/RFUI Screen Will display the Warehouse order
using HHT along the Line items
Pick the goods from Storage Bins Warehouse Operator Test RF Environment/ SCWM/RFUI Place the goods at Interim Staging Zone (GI-
Zone)
Scan (Verification) the Storage bin and Warehouse Operator Test RF Environment/ SCWM/RFUI Storage Bin and Product and Batch scanned
Product (Verification profile) during Picking successfully
process
Follow the same steps unless the open WT Warehouse Operator Test RF Environment/ SCWM/RFUI All the open WT based on Route and
assigned to your Queue is confirmed Customer wise will be displayed one by one
Post Goods Issue at EWM system Warehouse Operator Maintain EWM Outbound Stock will be reduced from warehouse
deliveries/SCWM/PRDO
Check the stock status at EWM system Warehouse Operator /SCWM/MON/Warehouse Monitoring Tool Stock will be reduced from warehouse
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Replenishment
Business Benefits
Key Process Flow
Process Flow Chart
Process Narrative
Replenishment
Business Benefits
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Replenishment
Process Flow Chart for Replenishment
Product Replenishment
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Replenishment
Process Narrative
This scope item consists of several process steps that are listed in the following table .
Process Step Business Role Fiori App Name / Transaction Expected Results
Move Stocks from Reserve bins Warehouse By using HHT, Forklift Driver will Stocks are moved to destination
to Active (Picking)bins move stocks (Warehouse order) bins out of the system
Check Warehouse Task and Warehouse Warehouse Check warehouse Task or
Warehouse Order (optional) Monitor/SCWM/MON Warehouse order in warehouse
monitor
Check Stock Overview at S/4 Warehouse Display Warehouse Stocks Check Stock overview at S/4
HANA EWM HANA
Check Stock Status before Warehouse Warehouse Stock Overview at EWM
replenishment Monitor/SCWM/MON
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Stock Transfer Within Warehouse
Business Benefits
Key Process Flow
Process Flow Chart
Process Narrative
Stock Transfer within warehouse
Business Benefits
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Stock Transfer within warehouse
Process Flow Chart for Stock transfer
Process Step Business Role Fiori App Name / Transaction Expected Results
Check the Stock Status at EWM Warehouse Warehouse Stock overview at EWM system
For Products/Handling units Monitor/SCWM/MON
Move Products or Handling units Warehouse Move Products or Move Loose Products or Handling
within the warehouse Handling units (full pallets) need to
Units//SCWM/ADPROD or identify
/SCWM/ADHU
Create Warehouse Task Warehouse Move Products or Move Enter destination Storage
Handling type /storage bin and
warehouse process type (9999)
Units//SCWM/ADPROD or
Warehouse Task created
/SCWM/ADHU
Move stocks to destination bin Warehouse N.A Stocks are moved out of System
by using HHT
Check Warehouse Order Warehouse Warehouse Check warehouse Task or
(optional) Monitor/SCWM/MON Warehouse order in warehouse
monitor
Check Warehouse Stock Warehouse Warehouse Check stocks in storage bins at
Monitor/SCWM/MON EWM System
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Stock Transfer EWM Storage Location to
Inventory managed (IM) storage Location
Business Benefits
Key Process Flow
Process Flow Chart
Process Narrative
Stock Transfer EWM to IM
Business Benefits
The materials transfer request Initiation from Material Management & Planning department & Sales department.
Transfer Posting at SAP S/4 HANA system by using 311 movement type from EWM managed Storage location to IM managed Storage location by using Transfer posting
Transaction.
System Creates Delivery at EWM System and distributes to S/4 HANA system
Check S/4 HANA Outbound delivery number by using outbound delivery monitor tool.
System Creates warehouse Task and Warehouse order and Assign to Queue.
Print Pick List (Warehouse order) from warehouse Monitor.
Warehouse Log on to Handheld Terminal (HHT) by using outbound Queue.
The system should propose Loose quantity first from the picking area and then full pallets from High Rack location
Pick the Goods and place at GI-Zone Interim Staging Storage Type
Packing and Repacking activities will take place at GI-ZONE (Goods Issue staging Zone)
Warehouse operator Loading the goods to Inventory Managed Storage Location
Warehouse operators post the Goods issue at EWM system.
Check Outbound delivery goods issue status as completed at S/4 HANA system for Stock Transfers.
Print Stock transfer Material document (If requires)
Check Stock overview at S/4 HANA and EWM systems
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Stock Transfer EWM to IM
Process Flow Chart for EWM to IM
Print
EWM Tolly Clerk
Transfer
note
System creates
EWM to IM Transfer
Warehouse Task
Stock Transfer Create Adhoc stock and Picking Queues Distribute Goods as Transfer goods to
Material Identified Request arrives IM Transfer per sales order wise Van Location (IM)
for Transfer
Transfer completed at EWM
EWM Operator
Print
Warehouse Pick goods by using Wave Picking and
Order (Pick RF device Create Pick Hu’s Pick Confirmation
List) with and confirm Move goods to
Barcode Warehouse Tasks Staging araea
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Stock Transfer EWM to IM
Process Narrative
This scope item consists of several process steps that are listed in the following table .
Process Step Business Role Fiori App Name / Transaction Expected Results
Create Stock Transfer from EWM Warehouse Post Goods Movement/MIGO Transfer posting delivery created
managed Storage location to
Inventory Managed storage location
Delivery Automatically replicated to N. A N.A. EWM Outbound delivery
S/4 HANA EWM
Display EWM Outbound delivery at Warehouse Warehouse Monitor/SCWM/MON EWM outbound delivery with Queue
EWM system Assignment
Check Warehouse Orders (optional) Warehouse Warehouse Monitor/SCWM/MON Warehouse Tasks, Queues resource
etc..,
Print Warehouse Order (Pick List) Warehouse Warehouse Monitor/SCWM/MON Warehouse order printout with
Barcode
Pick the goods by using HHT Warehouse N.A Warehouse operator picking goods
by using HHT
Place the Picking Goods at Interim Warehouse Test RF Environment/SCWM/RFUI Goods at the Staging area for
Staging area distribution against sale orders
Confirm Warehouse order Warehouse Test RF Environment/SCWM/RFUI Pick Warehouse Tasks Confirmed
Post Goods Issue for EWM Warehouse Maintain Outbound delivery Goods Issue Is Posted at EWM
Outbound delivery order//SCWM/PRDO system
Check Warehouse Stock Warehouse Warehouse Monitor/SCWM/MON Check stocks in storage bins at
EWM System
Check Sock IM Managed Storage Inventory Display Warehouse Stock/ZMB52 Check stocks in storage bins at S/4
Location HANA System
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Stock Transfer Inventory managed (IM) storage Location
to EWM Storage Location
Business Benefits
Key Process Flow
Process Flow Chart
Process Narrative
Stock Transfer IM to EWM
Business Benefits
The materials transfer request Initiated from Materials Management & Planning department & Sales department based on quality inspection (Saleable materials)
Warehouse team Post Goods Transfer at S/4 HANA system by using 311/312 (Cancellation) movement Type from Inventory managed Storage location to EWM managed
storage locations.
The system creates a delivery document and replicates to the EWM system automatically as inbound delivery.
Check S/4 HANA Inbound delivery number by using Inbound delivery monitor /Warehouse monitor.
Warehouse Team offloading pallets and placing at GR Staging area (GR-Zone)
Warehouse Clerk creates warehouse task and Post Goods receipt in EWM by using HHT device.
During stock placement time full pallets should go to High Rack storage bins and Loose stocks should move to Active storage bins.
Print the Put away Warehouse order with barcode and queues are assigning.
Warehouse operator took the Pint out of Put away warehouse order and scan the Pallet Labels as well as GR-Zone barcode label by using Handheld Terminal (HHT)
Warehouse operators verify the destination storage Bin and Destination Pallet by scanning the destination Bin Label and destination Pallet Label.
System confirms the warehouse task which suggests the destination storage type, storage section and storage bin number.
Check Warehouse orders (optional) by the warehouse supervisor.
Check Stock overview at EWM level by using warehouse monitor.
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Stock Transfer IM to EWM
Process Flow Chart for IM to EWM
EWM Operator EWM Tolly Clerk
Print Transfer
Note
IM to EWM transfer
Transfer Posting
arrives from IM Inbound Delivery Inbound Delivery Transfer Posting
Material Identified Location to EWM Created Status Updated Completed
for Transfer
Transfer completed at EWM
Print
EWM Inbound Create WM Task Scan and Confirm
Warehouse
Delivery Created Post Goods Receipt Final destination bin
order
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Stock Transfer IM to EWM
Process Narrative
This scope item consists of several process steps that are listed in the following table .
Process Step Business Role Fiori App Name / Transaction Expected Results
Create Stock Transfer from Inventory Warehouse Post Goods Movement/MIGO Transfer posting delivery created
managed S. Loc to EWM Managed
S. Loc
Delivery Automatically replicated to N. A N.A. EWM Inbound delivery created
S/4 HANA EWM
Maintain Inbound delivery in EWM Warehouse Maintain Inbound Check at inbound delivery – quantity,
delivery//SCWM/PRDI. batch numbers
Print out of ASN and Pallet Labels in Warehouse Print Inbound Delivery/VL75 Inbound delivery output form
EWM
Unloading Goods and Paste labels Warehouse Test RF Environment/SCWM/RFUI Goods are offloading by the Forklift
driver
Goods Receipt in EWM Warehouse Test RF Environment/SCWM/RFUI Goods Receipt is done in the system
and staging at GR-Zone
Confirm Warehouse order Warehouse Test RF Environment/SCWM/RFUI Pick Warehouse Tasks Confirmed
Put away goods to destination bin Warehouse operator Test RF Environment/SCWM/RFUI Scan the Pallet label and GR-Zone
bin
Check Warehouse Stock Warehouse Warehouse Monitor/SCWM/MON Check stocks in storage bins at
EWM System
Check Sock IM Managed Storage Inventory Display Warehouse Stock/ZMB52 Check stocks in storage bins at S/4
Location HANA System
Create Stock Transfer from Inventory Warehouse Post Goods Movement/MIGO Transfer posting delivery created
managed S. Loc to EWM Managed
S. Loc
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Goods Issue To Cost Center
Business Benefits
Key Process Flow
Process Flow Chart
Process Narrative
Goods Issue to Cost Center
Business Benefits
Manage stock on a storage bin level.
Enable RF-based activities.
Reduce inventory losses in the warehouse.
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Goods Issue To Cost Center
Process Flow Chart for Stock transfer
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Goods Issue To Cost Center*
Process Narrative
This scope item consists of several process steps that are listed in the following table .
Process Step Business Role Fiori App Name / Transaction Expected Results
Select Goods Issue to Cost Warehouse operator Post Goods Movement/MIGO System Creates LE Delivery at
Center S/4 HANA System
Distribute LE delivery to S/4 Warehouse Clerk Display Inbound delivery /VL060 EWM Outbound delivery
HANA EWM
Display EWM Outbound delivery Warehouse operator Warehouse EWM outbound delivery with
at EWM system Monitor/SCWM/MON Queue Assignment
Check Warehouse Orders Warehouse operator Warehouse Warehouse Tasks, Queues
(optional) Monitor/SCWM/MON resource etc..,
Print Warehouse Order (Pick Warehouse operator Warehouse Warehouse order printout with
List) – Optional Step Monitor/SCWM/MON Barcode (Optional step)
Pick the goods by using HHT Warehouse operator Test RF Warehouse operator picking
Environment/SCWM/RFUI goods by using HHT
Place the Picking Goods at Warehouse operator Test RF Goods at the Staging area (GI-
Interim Staging area Environment/SCWM/RFUI Zone)
Confirm Warehouse order Warehouse Clerk Test RF Pick Warehouse Tasks
Environment/SCWM/RFUI Confirmed
Post Goods Issue for EWM Warehouse Clerk Maintain Outbound delivery Goods Issue is Posted at EWM
Outbound delivery order//SCWM/PRDO system
Check Warehouse Stock Warehouse operator Warehouse Check stocks in storage bins at
Monitor/SCWM/MON EWM System
Check Sock IM Managed Warehouse operator Display Warehouse Stock/MB52 Check stocks in storage bins at
Storage Location S/4 HANA System
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Scrapping Process
Business Benefits
Key Process Flow
Process Flow Chart
Process Narrative
Scrapping
Business Benefits
First Select Stock to be Scrapped (Customer Returns stock or SLED Expired materials or Damaged materials)
Transfer Identified materials from EWM managed Storage Location to Inventory Managed (IM) storage Location (Damaged Storage Location) to do Scrapping.
Create a Sales order with separate document type at Sales & Distribution module (Tax Invoice mandatory)
Select Proper Reason code during order creation at the Sales & Distribution module
Create outbound delivery & Invoice at the Sales & Distribution module
Create Sales Tax invoice at the Sales & Distribution module
Reports are available at sales & Distribution regarding Scrap sales &Delivery& Invoice.
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Scrapping Flow Chart
EWM Operator EWM Clerk
Start
Scrapping
Create Posting
change with
warehouse Tasks
End
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Scrapping
Process Narrative
This scope item consists of several process steps that are listed in the following table .
Process Step Business Role Fiori App Name / Transaction Expected Results
Create Stock Transfer from Inventory Warehouse Post Goods Movement/MIGO Transfer posting delivery created
managed S. Loc to EWM Managed
S. Loc
Delivery Automatically replicated to N. A N.A. EWM Inbound delivery created
S/4 HANA EWM
Maintain Inbound delivery in EWM Warehouse Maintain Inbound Check at inbound delivery – quantity,
delivery//SCWM/PRDI. batch numbers
Print out of ASN and Pallet Labels in Warehouse Print Inbound Delivery/VL75 Inbound delivery output form
EWM
Unloading Goods and Paste labels Warehouse Test RF Environment/SCWM/RFUI Goods are offloading by the Forklift
driver
Goods Receipt in EWM Warehouse Test RF Environment/SCWM/RFUI Goods Receipt is done in the system
and staging at GR-Zone
Confirm Warehouse order Warehouse Test RF Environment/SCWM/RFUI Pick Warehouse Tasks Confirmed
Put away goods to destination bin Warehouse operator Test RF Environment/SCWM/RFUI Scan the Pallet label and GR-Zone
bin
Check Warehouse Stock Warehouse Warehouse Monitor/SCWM/MON Check stocks in storage bins at
EWM System
Check Sock IM Managed Storage Inventory Display Warehouse Stock/ZMB52 Check stocks in storage bins at S/4
Location HANA System
Create Stock Transfer from Inventory Warehouse Post Goods Movement/MIGO Transfer posting delivery created
managed S. Loc to EWM Managed
S. Loc
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Physical Inventory
Business Benefits
Key Process Flow
Process Flow Chart
Process Narrative
Physical Inventory
Business Benefits
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Physical Inventory Process Flow Chart
Warehouse Operator Warehouse Clerk
Start
Create Physical
Inventory
Documents
Print Physical
Inventory
Form
x
Counting on HHT
Paper based counting
Count storage Bins or
Products (Outside sytem)
Enter the
Count results
Physical Inventory
Documents(HHT) Enter Count Result
in Sytem
Scan warehouse
order
End
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Physical Inventory Process Narrative
Process Step Business Role Fiori App Name / Transaction Expected Results
Check physical inventory progress Warehouse Warehouse Monitor//SCWM/MON Check the number of open objects field to
calculate the number of bins to be counted on
the current date
Select the bins and create a pi document Warehouse Warehouse Monitor//SCWM/MON Physical inventory documents are created
Enter the count result using rf (radio frequency) Warehouse Test RF Environment/SCWM/RFUI Pi count documents are printed
device
Review recounted documents within the Warehouse Warehouse Monitor//SCWM/MON Pi documents reviewed
warehouse management monitor
Post the differences in EWM based on Warehouse Warehouse Monitor//SCWM/MON Pi documents have the status posted (post),
Tolerance Value limits, defined as per company book quantities on the bins are adjusted,
wise differences are posted to the difference
analyzer
Post the differences in S/4 HANA, based on Warehouse supervisor Post Differences-Automatic All differences with a value lower than the
Tolerance value limits, defined as per company /SCWM/WM_ADJUST threshold value are posted to s/4hana
wise
Review remaining (high value) differences and Physical inventory analyzer Analyze Differences/SCWM/DIFF_ANALYZER All differences are posted to S/4 HANA
post them to S/4 HANA within the difference
analyzer, based on Tolerance Value limits,
defined as per company wise
Check physical inventory progress Warehouse Warehouse Monitor//SCWM/MON Check the number of open objects field to
calculate the number of bins to be counted on
the current date
Select the bins and create a pi document Warehouse Warehouse Monitor//SCWM/MON Physical inventory documents are created
Enter the count result using rf (radio frequency) Warehouse Test RF Environment/SCWM/RFUI Pi count documents are printed
device
Review recounted documents within the Warehouse Warehouse Monitor//SCWM/MON Pi documents reviewed
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