Understanding Enterprise Resource Planning
Understanding Enterprise Resource Planning
Planning (ERP)
ENTERPRISE RESOURCE
ERP is a generic term used to describe a comprehensive information
PLANNING (ERP) -
system designed to integrate all the business processes found in an
DEFINED
enterprise.
Business Environment
International Competition
(1991-1995)
Segmented Markets
MRP-II
Focus on Effectiveness
Business Environment
Issues in focus
Buyers Market
Process Improvement
Increased competition
Decision Support
Issues in focus
Nature of IT solutions
Product Variety
Enterprise Resource Planning
Production Efficiency
Just In Time Approach
Nature of IT solutions
MRP II
What ERP Is not?
Strategic
Benefits
Strategic Business Benefits
Enterprise Transformation – A framework will be provided to enable
enterprise transformation.
Infrastructure - An infrastructure will support future growth.
Integration - End-users will be on one integrated system. Information
will be entered once and authorized users will have access to real-time,
accurate data. Current systems that continue to be used will be
interfaced for passing information between systems.
Standardization - One integrated system will ensure standardized data
elements for materials management records, standardized reporting,
and standardized business process flows across organization.
Improved Reporting - The reporting structures will enable accurate,
accessible, and timely reporting to end-users at all levels. End-users will
have the tools to create their own queries to capture the data that is
pertinent to them.
Strategic Business Benefits
High-Value Activities - Efficiencies will enable organizational personnel
to devote more time to higher value activities like strategic planning,
financial analysis and business analysis.
Scalability - The system will enable the organization `to adapt and be
flexible to change.
Internet Capabilities - Web-enabled processes will ensure that remote
users & business partners use the system productively with minimal
training requirements. These processes will also provide greater
availability of information across the organization.
Information Flow and Workflow - A single data repository will ensure that
accurate information is routed to the end-users to initiate actions,
approvals, and decisions. A clear and effective transactional audit trail
will enhance data integrity.
The Road Ahead?
Plan
Deliver Source Make Deliver Source Make Deliver Source Make Deliver Source
The Model
Supply Chain Management (Integrated Components)
Plan
Deliver Source Make Deliver Source Make Deliver Source Make Deliver Source
Master
Production
Schedule
Long Range Demand
Planning Planning Logistics
Materials Customer
Planning Order
Product & Management
Supply
Component Chain Procurement
Design Planning Factory
Planning
Mid-Term
Planning / Short -Term
S&OP Planning
Time
Horizons
Years / Quarters Quarters / Months / Weeks Weeks / Days / Minutes
Definition of ERP in LN6.1
Single Single
Financial Company Logistic
Company Company
Both
What is Logistics Company?
Scenario 1 Scenario 2
Finance Finance
Entities Entities
Logistic Logistic
Single Logistic Multi Finance
Scenario 1 Scenario 2
Finance
E.U
Entities
Logistic
Multi Logistic Single Finance
Scenario 1 Scenario 2
Finance
E.U
Entities
Logistic
Multi Logistic Multi Finance
Scenario 1 Scenario 2
Finance
E.U
Entities
Logistic
Calendar
Calendar
Calendar
Area: It is a Geographical
region
Carrier Channel
Department Warehouse
Signals Manufacturer
Language Priorities
Language: It is the
language code.
System language: The
number of the
installed (system)
language
corresponding with
this language. It is
usually the same Using this session can be
language as the linked to business partners.
language that you are In the Service package
defining. these priorities are used as
a customer-priority factor.
Logistic Table Components
ITEM GENERAL
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ITEM IS
M -140
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ITEM GENERAL DATA
ITEM GROUP:-
• Item Group is the group of items which have similar
characteristics.
• This is used in combination of item type to setup item
defaults & This is also used in integration of transaction
to finance.
ITEM TYPE:-
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ITEM GENERAL DATA
List. List items may have multiple components. List items can be
Type, Kit, Menu or Options.
UNIT SET:-
A group of unit codes that can be linked to standard or
customized items, or to item defaults. In a unit set, you can
indicate the physical quantities of measure that can be used for
the item, in which modules, and for what purposes.
INVENTORY UNIT:-
The unit in which the inventory of an item is recorded, for
example piece, kilogram, box of 12, or meters.
Inventory units are the base units for inventory management,
standard costing, production planning, and so on.
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Lot controlled:-
Serialized Item:-
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Change Control
Change Management
•To control the item data and to control the effectivity dates of the
item's BOM data and routing data in Common Data.
Change Management
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Grouping Data
Product type
User-definable item grouping data that is used as a sorting and
selecting criterion. The product type is intended for classifying
items with similar characteristics for production purposes.
Product class
User-definable item grouping data that is used to distinguish
between different groups of items in a product line. The product
class is mainly used as a selection criterion for reporting.
Product line
A group of products made by the same producer, that are similar
but differ in details such as, size, shape, color, and so on. User-
definable item grouping data, mainly used as an item selection
criterion for reporting.
Commodity code
The codes that identify groups of items in order to collect and
report statistical data on the export and import of goods in the
countries of the European Union (EU). The reporting authorities
determine the commodity codes.
Signal
A warning message displayed when you enter or select an item
to which a signal code is linked. Item signals can also be used to
block the issue and/or requisition of items.
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Engineering item
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ITEM SUBENTTIES:-
1. SALES DATA
2. PRODUCTON DATA
3. COSTING DATA
4. WAREHOUSE DATA
5. PROJECT DATA
6. TOOL TYPE DATA
7. PURCHASE DATA
8. ORDERING DATA
9. PLANNING DATA
10. SERVICE DATA
11. FREIGHT DATA
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IF ITEM IS PURCHASED THEN WE MAINTAIN THE SUBENTTIES
1. ORDERING DATA
2. PURCHASE DATA
3. SALES DATA
4. COSTING DATA
5. WAREHOUSE DATA
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1. ITEM-ORDERING DATA
Order policy
• The order parameter that controls the way an item is
produced or ordered.
• This can be:
• Anonymous, the item is produced or purchased
independent of customer orders.
• To order, the item is produced or purchased only if
customer orders exist for the item.
Order system
The order parameter that controls the way by which
recommended purchase and production orders are
generated.
Options:
1. FAS (final assembly scheduling).
2. SIC (statistical inventory control).
3. Planned (schedule-based and order-based planning).
4. Manual (manual reordering).
Order method
The order parameter that controls the ordered quantities
of recommended purchase and production orders.
Options:
1. Lot for lot.
2. Economic order quantity.
3. Fixed order quantity.
4. Replenishment to maximum inventory.
WAREHOUSE IS
MANDATORY 65
Service Level [%]:-
The service level percentage determines to what extent the item
can be delivered directly from inventory. Example A service level
of 95% means that in 95% of all cases customer demand must be
satisfied by immediate delivery. In other words, 'no' is accepted in
5% of the cases. Note A service level of 100% is not
recommended, because it causes an infinitely high safety stock.
Safety stock
The buffer inventory necessary to meet fluctuations in demand
and delivery lead time. In general, safety stock is a quantity of
inventory planned to be in inventory to protect against fluctuations
in demand or supply. In the context of master production
scheduling, safety stock is the additional inventory and capacity
planned as protection against forecast errors and short-term
changes in the backlog.
Safety time
The time that you can add to the normal lead time to protect
delivery of goods against fluctuations in the lead time so that an
order can be completed before the order's real need date.
Order costs
The (administrative) costs for placing an order. Order costs include
the handling and transportation costs. The costs of the purchasing
department, production planning department, and control
department incurred by a production order or a purchase order.
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Number of Periods for Forecast:-
The number of days, weeks, or months (the selected period
type) in one period of the selected seasonal pattern.
The unit of time for the period in the selected seasonal pattern.
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2. ITEM- PURCHASE DATA
Purchase unit
The unit in which you purchase an item, also referred to as the
purchase quantity unit.
Purchase price unit
The item unit in which an item's purchase price is expressed. This
unit can differ from the item's inventory unit.
Purchase Currency:-
The currency in which the item is purchased or subcontracted.
Note:- When the purchase currency is changed, the purchase
prices are recalculated automatically.
Purchase price
The price you pay for an item, expressed in the purchase
currency.
Tax code
A code that indentifies the tax rate and which determines how
Baan ERP calculates and registers tax amounts.
Price group
A group of items to which the same pricing characteristics apply.
Vendor Rating
If this check box is selected, the item is included at the time of
vendor rating processing.
Vendor rating
A classification of a supplier based on certain criteria. These
criteria can be based on deliveries (on time, sufficient quality, and
so on) as well as other factors.
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Statistics group
A group of items for which statistical information is collected and
represented.
Delivery date tolerance (-)
The number of days early that a supplier can make a delivery.
Delivery date tolerance (+)
The number of days late that a supplier can make a delivery.
Qty. Tolerance (-)
The percentage that the received quantity may be less than the ordered
quantity.
Qty. Tolerance (+)
The percentage that the received quantity may be more than the ordered
quantity.
Hard Stop on Date
The way in which ERP must react to a receipt that does not meet the time
tolerances.+
Hard Stop on Quantity:-
The way in which ERP must react to a receipt that does not meet the
quantity tolerances.
Supply time
The total time required to obtain a purchased item. This time includes
order document preparation, sourcing, and supplier lead time.
Warehouse
A place for storing goods. For each warehouse, you can enter address
data and data relating to its type.
Accessory
A list type that permits the definition of related inventory items or kits that
are offered to business partners when they order an end item.
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Manufacturer Part Number (MPN) : -
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4. ITEM- SALES DATA
Commitment Policy:- Enables you to specify if the ordered quantity for the
item is allocated to the order during order entry. The values are:
Direct delivery :-
The process in which a seller orders the sold goods from a buy-from
business partner, who must also deliver the goods directly to the sold-to
business partner. The goods are not delivered from your own
warehouse, so Warehouse Management is not involved.
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Sales Price Unit:- The unit on which the sales price is based.
Statistics group:-
Upper margin:-
Lower margin:-
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Over-Delivery
Tolerance Type:-
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5. ITEM-COSTING DATA
Operation:
The cost of operations and subcontracting for the
finished end item, and all the required subassemblies.
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After the
calculation we
can see the cost
price
Package definition
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Inventory-carrying costs
• The costs for holding an item (per inventory unit) in inventory, including
costs for interest, storage space, and risk.
Shelf life
• The amount of time an item may be held in inventory without
deterioration in quality.
Slow-moving percentage
• The limit up to which an item is identified as a slow moving item.
Forecast method
A technique used to forecast the demand for items.
The following forecast methods are available:
1. Moving Average
2. Exponential Smoothing
3. Previous Year's Calculation
4. Last Period's Demand
Outbound Method
1.LIFO
Using the LIFO system for the demand of items, the inventory with the
latest inventory date will be the first inventory to be issued.
2.FIFO
Using the FIFO system for the demand of items, the inventory with the
earliest inventory date will be the first inventory to be issued.
3.By Location
Using the outbound system By Location for the demand of items, the
inventory will be issued from inventory based on the outbound priority
of the locations. The inventory date will not be taken into account.
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ABC code
A code that shows each item's contribution to the total inventory
turnover. A items are high-value items and C items constitute low
value.
Lot Price
If this check box is selected, the item's inventory is valued against
the lot price.
Serials in Inventory
If this check box is selected, the low volume scenario is used,
which means that serial numbers are individually stored in
inventory. You can view the serial numbers in inventory in the Item
- Serials and Warehouses (whltc5100m000) session.
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IF ITEM IS MANUFACTURED TYPE THEN WE MAINTAIN
THE PRODUCTION SUBENTTIES
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ITEM –PRODUCTION DATA
SCRAP
Unusable material or rejects of
intermediate products, for example,
because of faulty components, or
products lost in cutting or sawing
operations. The gross material
requirements and/or an operation's input
quantity must be increased to account for
anticipated scrap.
Scrap can be defined as a percentage or
as a fixed quantity.
If scrap is defined as a percentage it is
called the scrap factor. It is defined with
the following formula:
Gross requirement = (scrap factor/100%
+ 1) x net quantity
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Routing
The sequence of operations required to manufacture an item.
For each operation, the task, machine, and work center are specified, as well as information about setup time and cycle time.
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Backflushing
If you do not want to record every issue of a material or every spent production hour individually, you can apply backflushing instead. This saves time,
but some precision is lost.
Backflush Materials
If this check box is selected, you can backflush the material that is required to produce the item.
Backflush Hours
If this check box is selected, you can backflush the hours spent to manufacture the item to a backflush employee.
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THEN LINK THE ITEM TO WAREHOUSE
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WAREHOUSE ITEM
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Here we define the warehouse
in which we want to stock the
item
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Thank You
Business Partner
Menu Browser Common General
Data
Role of Business Partner
•Supplier
•Customer
•Both
Role of Supplier and Customer can further be divided into various roles
Customer
Supplier
COMPANY
Roles of supplier
Buy From :- Consist the details of the supplier from whom the
customer will going to buy the goods
Ship From:- Consist of the details of the location from where the
customer will going to pick the goods
Service
Custom
Break Down Of Tax
Procedure
Purchase Cycle
Purchase Cycle
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Se eho
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Purchase
Approval Process Approving Department
Requisition
SALES CYCLE
SALES ACTIVITIES
GPD
Central Invoicing
Menu Browser Central Invoicing Processing
of Invoices Billing Requests
Steps of Invoicing
se
W a r eh ou
Excise working w.r.t
Warehouse
Warehouse
Management
Master Data
Warehouse Order
Sales Shipment
Sales Order
Delivery Customer
Warehouse
Purchase
Shipment
Purchase
Order
Warehouse Supplier
Production Raw Material Finished
Product
Production
Order Warehouse Production
Dept.
Transfer
Transferable
Goods
Warehouse 1 Warehouse 2
Shipment Process
Shipment
Detail Good Pass
Documents
Pricing/Discounting/
Promotion
What is an Implication of
Pricing/Discounting/Promotion
is where item is ordered
Lot for Lot:
as per predefined quantity.
is calculated taking in
EOQ:
consideration the Annual
Requirement(R), Cost of Placing
(Cp) order, Cost of holding
(Ch)item.
Order System
is where the order is placed
Replenishment to Max:
of the difference amount of max. order
level & current level.
is where a prefixed amount is
Fix Order Qty:
ordered & not guided by the requirement.
Thank You.