Condensate recovery
Open system vs. Closed system
• OPEN DA RECOVERY
» BALANCE 1
» OSSS01
» PHOTOS
• CLOSED RECOVERY
» BALANCE 2
» SSS01
Condensate recovery
Open
syste
m
LOOSSES 20%
Condensate recovery
Open system vs. Closed system
• OPEN DA RECOVERY
» BALANCE 1
» OSSS01
» PHOTOS
• CLOSED RECOVERY
» BALANCE 2
» SSS01
Condensate recovery
Open system
Condensate recovery
Open system vs. Closed system
• OPEN DA RECOVERY
» BALANCE 1
» OSSS01
» PHOTOS
• CLOSED RECOVERY
» BALANCE 2
» SSS01
Condensate recovery
Open system
Condensate recovery
Open system
Condensate recovery
Open system vs. Closed system
• OPEN DA RECOVERY
» BALANCE 1
» OSSS01
» PHOTOS
• CLOSED RECOVERY
» BALANCE 2
» SSS01
Condensate recovery
Closed system
SAVINGS 20%
Condensate recovery
Open system vs. Closed system
• OPEN DA RECOVERY
» BALANCE 1
» OSSS01
» PHOTOS
• CLOSED RECOVERY
» BALANCE 2
» SSS01
Condensate recovery
Closed
system
Condensate recovery
BAVIERA condensate recovery
– Spiral
– Hybrid Traps
– SSS01
– Condensate Recovery Unit (CRU)
» PHOTOS
Condensate recovery
BAVIERA Condensate Recovery Unit -
CRU
Condensate recovery
BAVIERA Condensate Recovery Unit -
CRU
Condensate recovery
Condensate recovery
BAVIERA condensate recovery
– Spiral
– Hybrid Traps
– SSS01
– Condensate Recovery Unit (CRU)
» PHOTOS
Condensate recovery
Hybrid traps
Condensate recovery
Hybrid traps
Condensate recovery
Hybrid traps
Condensate recovery
Hybrid traps
Condensate recovery
Hybrid traps
Condensate recovery
Hybrid traps
Condensate recovery
Hybrid traps
Condensate recovery
Hybrid traps
Condensate recovery
BAVIERA condensate recovery
– Spiral
– Hybrid Traps
– SSS01
– Condensate Recovery Unit (CRU)
» PHOTOS
Condensate recovery
BAVIERA Spiral
Condensate recovery
BAVIERA Spirals
Condensate recovery
BAVIERA Spirals
Flexible Double Backer
Inverse pressure
regulation
• Light papers
• Recycled papers
• Flexibility of steam system (free & independent pressure
controls)
Past
11 bar
8 bar 7 bar
Present
3 bar 5 bar
2 bar
Flexible Double Backer
Condensate recovery
• Very low pressure control
• Great pressure differences between sections
• Steam pumps
SSS06
SPP MOVIE
DSP MOVIE
TSP MOVIE
Flexible Double Backer
Inverse pressure
regulation
Flexible Double Backer
Inverse pressure
regulation
Flexible Double Backer
Condensate recovery
• Very low pressure control
• Great pressure differences between sections
• Steam pumps
SSS06
SPP MOVIE
DSP MOVIE
TSP MOVIE
Flexible Double Backer
Condensate recovery
(SPP)
Vent
Steam supply
Condensate
High pressure
condensate
return
Flexible Double Backer
Flexible Double Backer
Condensate recovery
Flexible Double Backer
Condensate recovery
Flexible Double Backer
Condensate recovery
• Very low pressure control
• Great pressure differences between sections
• Steam pumps
SSS06
SPP MOVIE
DSP MOVIE
TSP MOVIE
Flexible Double Backer
Condensate recovery
(DSP)
Flexible Double Backer
Condensate recovery
• Very low pressure control
• Great pressure differences between sections
• Steam pumps
SSS06
SPP MOVIE
DSP MOVIE
TSP MOVIE
Flexible Double Backer
Condensate recovery
(TSP)
Flexible Double Backer
Condensate recovery
(TSP)
Flexible Double Backer
Condensate recovery
(TSP)
Flexible Double Backer
Condensate recovery
(TSP)
Flexible Double Backer
Condensate recovery
(TSP)
Flexible Double Backer
Zero section
• Light weight high density liners
crystallizing
• Ultra low pressure regulation (<1 bar)
ZERO SECTION
SECTION 0 SECTION 1 SECTION 2 SECTION 3
PHOTOS
Flexible Double Backer
Zero section
Flexible Double Backer
Zero section
Flexible Double Backer
Zero section
Flexible Single Facer
Single Facer pressure
regulation
• Light weight papers
• Small flutes
• Pressure regulation on single facer
• Steam pump
SSS06
SPPSF MOVIE
Flexible Single Facer
Single Facer pressure
regulation
Flexible Single Facer
Single Facer pressure
regulation
Flexible Single Facer
Single Facer pressure
regulation
• Light weight papers
• Small flutes
• Pressure regulation on single facer
• Steam pump
SSS06
SPPSF MOVIE
Flexible Single Facer
Single Facer pressure
regulation
STEAM SUPPLY
VENT
CONDENSATE
HIGH PRESSURE
CONDENSATE
RETURN
Flexible Single Facer
Single Facer pressure
regulation
Flexible Single Facer
Single Facer pressure
regulation
Flexible Single Facer
Single Facer pressure
regulation
RAS – Remote Assistance
Service
• Heat transfer measurement along corrugator
• Centralized process performance monitoring
• Automatic PC datalog (Spreadsheet)
• Remote BAVIERA assistance
• Remote software upgrades / modifications
• Remote preventive & corrective maintenance
• Remote performance diagnose
PHOTOS
RAS – Remote Assistance
Service
Heat Transfer
Surveillance
RAS – Remote Assistance
Service
Heat Transfer
Surveillance
RAS – Remote Assistance
Service
RAS – Remote Assistance
Service
RAS – Remote Assistance
Service
RAS – Remote Assistance
Service
FULL RAS – Remote Assistance
Service
FULL RAS – Remote Assistance
Service
FULL RAS – Remote Assistance
Service
FULL RAS – Remote Assistance
Service
FULL RAS – Remote Assistance
Service
FULL RAS – Remote Assistance
Service
FULL RAS – Remote Assistance
Service
FULL RAS – Remote Assistance
Service
Paper Temperature Control
• Paper temperature (Infrared transmitters)
• Wraps control
• Pressure control
• Double backer
• Single Facer
PHOTOS
Paper Temperature Control
Paper Temperature Control
Paper Temperature Control
Paper Temperature Control
Paper Temperature Control
Paper Temperature Control
Paper Temperature Control
Best paper temperatures
SINGLE FACER DOUBLE FACER
LINER LINER
KRAFT / TEST 75º - 80º LINER WHITE 60º - 65º
INTERLINER / EXTERLINER 75º - 80º TEST WHITE 60º - 65º
LINER MEDIUM 75º - 80º KRAFT WHITE 60º - 65º
More than 170 gr/m2 80º - 85º KRAFT LINER 60º - 65º
FLUTING KRAFT 60º - 65º
SEMIQUÍMICO 90º - 95º COATED PAPER 55º - 60º
HIDROSAICA 115/130/150 75º - 80º INTERLINER 65º - 75º
HIDROSAICA 175/200 80º - 85º EXTERLINER 65º - 75º
MEDIUM 75º - 80º
(low gram)
MEDIO 80º - 85º
(high gram)
Steam Assist
Steam application at the
Double Backer inlet
• Preconditioning of the liners for glue absorption.
• Preconditioning of the glue to lower the surface
tension and improve adhesiveness.
• Heat transfer improvement by removing the air
between layers.
• Homogeneous moisturizing of the surfaces to
Washboar
prevent the “washboard effect” d effect
ISOMETRIC
SKETCH
PHOTOS
VIDEO
Steam Assist
Steam Assist
Steam Assist
Steam Assist
Steam Assist
Steam application at the
Double Backer inlet
• Preconditioning of the liners for glue absorption.
• Preconditioning of the glue to lower the surface
tension and improve adhesiveness.
• Heat transfer improvement by removing the air
between layers.
• Homogeneous moisturizing of the surfaces to
Washboar
prevent the “washboard effect” d effect
ISOMETRIC
SKETCH
PHOTOS
VIDEO
Steam Assist
