Scribd
Upload
65 views5 pages

Cement Power Consumption Analysis

The document contains data on power consumption, heat consumption, CO2 emissions, waste heat recovery, kiln performance, and reliability from 2019-2021 for a cement production facility. Key metrics such as specific clinker power consumption, specific heat cost, and CO2 emissions are shown decreasing over time while kiln output, operating time, and reliability increased.

Uploaded by

Anissa Lamrani
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
65 views5 pages

Cement Power Consumption Analysis

The document contains data on power consumption, heat consumption, CO2 emissions, waste heat recovery, kiln performance, and reliability from 2019-2021 for a cement production facility. Key metrics such as specific clinker power consumption, specific heat cost, and CO2 emissions are shown decreasing over time while kiln output, operating time, and reliability increased.

Uploaded by

Anissa Lamrani
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd

GLOBAL ENERGY : POWER CONSUMPTION

SPECIFIC CLINKER POWER SPECIFIC POWER CONSUMPTION CEMENT TECHNICAL CEMENT POWER CONSUMPTION (
CONSUMPTION ( KWH / T ) ( KWH / T ) KWH / T )
84.00
60.00 42.00
59.00 82.00
41.00
58.00
57.00 80.00
40.00
56.00
78.00
55.00 39.00
54.00 76.00
38.00
53.00
52.00 74.00
37.00
51.00
72.00
50.00 36.00 2019_x000d_ 2020_x000d_ 2021_x000d_
2019_x000d_ 2020_x000d_ 2021_x000d_ 2019_x000d_ 2020_x000d_ 2021_x000d_ AC FY AC FY PL FY
AC FY AC FY PL FY AC FY AC FY PL FY

SPECIFIC CLINKER POWER CONSUMPTION ( KWH /


T )
AUGUST POWER CONSUMPTION VS "2021FJ FY"
SPECIFIC POWER CONSUMPTION CEMENT
(TECHNICAL
KWH / T ) CEMENT POWER CONSUMPTION
( KWH / T )
100.00
90.00
80.00
70.00 99% 104% 103%
60.00
50.00
40.00
30.00 SPECIFIC CLINKER SPECIFIC POWER TECHNICAL CEMENT
20.00 POWER CONSUMPTIONCONSUMPTION CEMENT POWER
Jan F eb M ar Apr M ay Jun Jul Aug CONSUMPTION
GLOBAL ENERGY : HEAT CONSUMPTION & CO2 EMISSION
SPECIFIC CLINKER HEAT CONSUMPTION ( GJ / T ) SPECIFIC HEAT COST FREE KILN ( CUR /
TCLI
0.00
)
3.27
3.26 (20.00)
2021 FJ FY (40.00)
3.25
(60.00)
3.24
(80.00)
3.23
(100.00)
3.22 (120.00) 2021 FJ
FY
3.21 (140.00)
3.20 (160.00)
3.19 (180.00)
2019 AC FY 2020 AC FY 2021 PL FY AUGUST
3.18
2019 AC FY 2020 AC FY 2021 PL FY August

SPECIFIC CO2 EMISSIONS OWN CEMENT PRODUCTION


595.0
590.0
[KG/T] '2021 FJ FY
585.0
580.0
575.0
570.0
565.0
560.0
555.0
550.0
2019 AC FY 2020 AC FY 2021 PL FY August
WASTE HEAT RECOVERY

98.0

1,304 1,325
92.9
1,072
92.0 989
91.5

2019 AC FY 2020 AC FY TOTAL August 2019 AC FY 2020 AC FY TOTAL August

WHR OPERATING RATE ( % ) WHR AVERAGE POWER ( KW )


KILN GENERAL

OPERATING TIME (H) OUTPUT KILN ( T / D )


6,000
Operating time ( h ) '2021 FJ FY 5,950
8,500
5,900
8,000
5,850
7,500
7,000 5,800
6,500 5,750
6,000 5,700
5,500
5,650
5,000
5,600
4,500
4,000 5,550
2019 AC FY 2020 AC FY TOTAL 2019 AC FY 2020 AC FY TOTAL August

Output ( t/d ) '2021 FJ FY

WEIGHTED KILN OPERATING CLINKER INCORPORATION ( % ) ALTERNATIVE FUEL RATE ( % )


COEFFICIENT ( % ) 71.0
25.0

70.5 20.0
93.0 95.5
87.8 70.0
79.6 15.0
69.5

69.0 10.0

68.5
5.0
68.0

67.5 0.0
2019 AC FY 2020 AC FY TOTAL August 2019 AC FY 2020 AC FY TOTAL August
2019 AC FY 2020 AC FY TOTAL August
Clinker incorporation ( % ) '2021 FJ FY Alternative fuel rate ( % ) '2021 FJ FY
KILN RELIABILITY

KILN RELIABILITY COEFFICIENT ( %)

2019 AC FY 2020 AC FY TOTAL


KILN RELIABILITY
COEFFICIENT ( %)

98
96.02 98.98 98.34
August %
% % %

MTBF ( h )
450
400
350
300
250
200
150
100
50
0
2019 AC FY 2020 AC FY TOTAL August

You might also like