Troubles of heating CD:
Processing errors
:Porosity-1
• a)Too rapid rise of temperature in the
initial stage of curing
• b)Thick denture bases heated too rapidly.
• c)Lack of dough in the mold at the time of
final closure.
• d)Lack of adequate pressure during
polymerization.
• e)Packing the resin in a sticky rather than
doughy stage.
•
2-Tooth movements
a) The use of plaster instead of stone
in investing the trial denture .
b) Incomplete closure of the flask .
c) Excessive and rapid pressure
during trial closure .
d) Over packing of the mold with
resin material before final closure .
.
Denture base and teeth . 3
breakage during
Deflasking
• a) Careless flasking( knife blade
hit teeth when removing stone
cap) .
• b) Hammer used to tap denture
out of the flask .
Fractured or cracked . 4
: teeth
• causes :
• a) Improper Deflasking( use hammer)
• b) Packing the dough in the rubbery
stage the material too stiff .
• c) Excessive and rapid application of
pressure during trial packing .
• d) Setting the teeth directly on the
stone cast .
Crazing of acrylic resin . 5
: base or acrylic teeth
• crazing of resin consists of the formation of small
cracks which may vary in size from microscopic
dimension to the visible size it indicates beginning
of fracture . cross linking of resin reduces this fault
considerably .
• causes ;
• a) Stresses induced by the contraction of the resin
around the tooth by rapid cooling .
• b) he use of solvents to remove wax from the mold
before packing .
• C) Application of separating medium just before
packing
Bleaching of acrylic . 6
resin
causes :
a) Contamination of the acrylic resin with
some acrylic solvents .
b) under cured acrylic resin due to incorrect
time and temperature of curing .
c) incorporation of the tin foil substitute
with the acrylic resin .
d) incorporation of the jelly like material of
wet cellophane into the resin .
color streaks in the . 7
:resin material
• causes:
• a) improper mixing of the
monomer and polymer .
• b) contamination of the resin mix
with dirty hands or instrument .
• c) adding resin material in layers
during trial packing .
Sandy appearance of . 8
: the resin material
• Causes ;
• a) Too much delay in curing after
packing [ more than 1\2 hour ] .
• b) Evaporation of the monomer
liquid.
• c) Insufficient monomer in the mix
(packing of a dry mix) .
Stone adhere to the . 9
:surface of the denture
• Causes ;
• a) Insufficient separating medium
on the mold before packing .
• b) The application of separating
medium contaminated with stone .
• c) Incomplete elimination of wax
during washing out thus rendering
separating medium ineffective .
Space between the . 10
:teeth and resin base
• Causes :
• a) Delayed curing leaving the flask
without curing for a long time .
• b) The application of separating
medium on the teeth
•