EARTHING & BONDING
Source of IGNITION :- Electricity/Static Charge/Stray current
/ Lightning / Minimize equipment / System Failure due to
inadequate earthing
Definition:-Indian Electricity rules 1956 has defined
“Earthed or connected with earthed” means connected with
the general mass of earth in such manner which ensures all
times an immediate discharge of energy without danger and
“Earthing System” means Electrical system in which all
conductors are earthed.
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EARTHING & BONDING
TYPES OF EARTHING
System earthing
Equipment earthing
System earthing is essential to the proper operation of the
system
Equipment earthing concerns the safety of personnel and
plant. A key function of equipment earthing is to provide a
controlled method to prevent the build up of static electricity,
thus reducing the risk of electrical discharge in potentially
hazardous environments. Generally, a resistance to earth of
less than 106 W will ensure safe dissipation of static electricity
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in all situations
EARTHING & BONDING
PURPOSE OF EARTHING
Grounding Current if FAULT occurs due to break down of
insulation to protect equipment.
Less likelihood of Accidents,fire and shock.
Current carrying conductor –Earthing required for security
of Electrical System i.e. keeping it neutral
Non-current carrying metalwork - conductor is essential for
human safety
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EARTHING & BONDING
MATERIALS OF EARTH ELECTRODES
COPPER – LOSS OF WEIGHT for size 150X25X3 mm
buried for 12 years is 0.2% per year
CAST IRON,WROUGHT IRON,MILD STEEL-Loss of weight
for size 150X25X3 mm buried for 12 years is 2.2% per year
GALVANISED MILD STEEL – Loss of weight for size 150 x
25x3 is 0.5% per year
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EARTHING & BONDING
OBJECTIVES OF EARTHING
SAFETY OF LIFE & ELECTRICAL SYSTEM
PROVIDE SURFACE WHICH SHALL BE AT
UNIFORM POTENTIAL OR NEAR TO ZERO OR
ABSOLUTE EARTH POTENTIAL
ENSURE NO DIFFERENCE OF POTENTIAL
Better SERVICE CONTINUITY
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EARTHING & BONDING
EARTHING ....WHERE?
11 KV -132 KV STRUCTURE & TRANSFORMER YARD-LIGHTNING
ARRESTORS ….2 NOS…..GI PLATE ELECTRODE earthing
POWER TRANSFORMER – NEUTRAL EARTH OF TRANSFORMER -2
NOS.-GI PLATE
MCC ROOM(415 VOLTS)- 4 NOS. GI PIPE EARTH
DG SETS - GI PLATE & PIPE EARTHING
ENGG. STORE –MCB (BODY EARTH)
FIRE WATER PUMPHOUSE - ENGINE BODY EARTH ,CONTROL PANEL
BODY EARTH /STRUCTURE EARTH-100mm DIA. GI pipe earthing
electrode.
Fire water storage tanks- Body earthing …….GI Pipe earthing
BOREWELL -Pump Body Earth-GI Pipe earthing
TLF GANTRY :-Structural earthing & Static earthing
PUMPS-MOTOR BODY/FLP
TANKS-BODY EARTHING WATCH TOWER-BODY EARTHING –GI PIPE
EARTHING
STREET LIGHTS - BODY EARTHING
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EARTHING & BONDING
TYPES OF EARTHING ELECTRODES
PIPE ELECTRODES -100 mm dia.,3000mm
length
ROD ELECRODES –GI (16 MM) & Cu(12.5mm)
PLATE ELECTRODES -600 X 600 X 6.3 for GI ,
600 X 600 X 3.2 for Cu,600 X 600 X 12 for Cast
Iron,Depth -1500 mm
SIDE FILL COMPOUND TYPE ELECTRODES
STRIP OR CONDUCTOR ELECTRODES
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EARTHING & BONDING
EARTH RESISTANCE OF AN
EARTHING ELECTRODE
Resistance of Metal Electrode
Contact Resistance of a Metal Electrode
Resistance of Soil from the Electrode
Surface outward for flow of current
outward from electrode to infinite earth
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EARTHING & BONDING
FOR OBTAINING LOW
OVERALL RESISTANCE
The current density should be as low as possible in medium
adjacent to electrode & decrease rapidly with distance from
the Electrode
Dimesions in one direction large required compared to other
two. Eg. A pipe has much lower resistance compared to
plate of equal surface area
Depth of Electrode :-
• Failure to reach moisture level results in HIGH
RESISTANCE & SHARP POTENTIAL GRADIENTS around
Electrode.
• Efficient bonding should be installed where protection
against electrostatic charges is necessary thereby
decreasing resistance 1 9
EARTHING & BONDING
POTENTIAL EQUALISATION OR
BONDING
An Electric connection between an Electrically
conductive object and a component of a spark
protection system that is intended to reduce
potential difference
• Required in ZONE 1 & ZONE 0 and preferably
recommended for ZONE 2. All exposed
conductive parts shall be connected to the minor
supplementary equi-potential bonding system.
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EARTHING & BONDING
MEASUREMENT OF EARTH-
RESISTANCE
Earth resistance can be directly read through an Earth
test Megger which has associated Test, auxiliary
Current and Potential electrodes. This instrument which
is a combination of ohmmeter and a generator works on
‘fall of potential’ principle.
Allowable earth-Resistance Values
a)The resistance value of an earthing system to general
mass of the earth should not exceed.
b)4 Ohms for electrical systems and metallic structures
c)7 Ohms for storage tanks
d)1 Ohm for main earth grid, and bonding connections
between joints in pipelines and associated facilities. 1
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EARTHING & BONDING
BONDING
• SPARKING between 2 conducting bodies can
be prevented by an electrical bond attached to
two bodies
• Bonding prevents difference of potential across
the gap because it provides a conductive oath
through which static charges can recombine
• Bonding is done to minimize Potential
Differences between conductive objects.
• Bolted connections within the bond wire or at the
bond wire terminals are entirely adequate for
static dissipation.
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EARTHING & BONDING
Flammable liquids transfer
The major hazard involved with the transfer of
flammable liquids is the build up of static charge
due to charge separation with potential for
discharge resulting in fire and subsequent loss
of containment. Certain non-polar liquids can be
charged, e.g. while flowing through pipelines.
The potential for accumulation of static charges
may strongly increase if the liquid contains a
non-miscible component or a suspended solid.
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EARTHING & BONDING
Measures that can be employed to reduce
these hazards include:
• Ensure that the pipe transferring the liquid is
completely filled to exclude the formation of
explosive mixtures;
• Wherever possible ensure no contaminants /
solids are present
• Avoid mechanical mixing or agitation of low
conductivity liquids wherever possible;
• Use of ball valves with earthed metal spheres;
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EARTHING & BONDING
Tank Lorry safety
Tanklorry shall be bonded with the gantry structure by means of a flexible
electrically continuous earthing wire.
Earthing/bonding connections shall not removed till the tanklorry is ready to
move out from the bay so that adequate time (minimum 2 minutes) is given
for dissipation of electrical charges generated during filling.
Hoses shall be electrically continuous and resistance checked every 6
months.
Earthing of tanklorries during loading/unloading shall be ensured as under :
Flexible earthing wires shall be electrically continuous, ensured by monthly
continuity test.
Earthing wire shall be clamped on surfaces, which are not painted, rusty or
oily.
Ends of earthing wire shall be provided with heavy-duty clamps for larger
surface contact and durability.
The clamps shall be free of oil and dust
Earthing wire shall be connected before commencement of loading and
removed after one minute of completion of loading/dipping. 1 15