HACCP
DR. DAISY L. OBISO
HACCP SYSTEM
What is HACCP?
Hazard Analysis
Critical Control Point
Food Safety Management System
It Identifies, Evaluate and Controls
Hazards which are Significant for
Food Safety
PREREQUISITE PROGRAMMES
Building and
Equipment design
Cleaning and Sanitization
Proper facilities
Storage (Cold, Dry, Chemical)
Service (Potable Water,
ventilation)
Personal Hygiene
Hand Washing Good
Hygienic Habits
PREREQUISITE PROGRAMMES
Maintenance
Waste management
Pest control
Approved
Suppliers Think
Hyg ien e
Staff Training
Operational Control
(policy, procedures, work instructions)
SEVEN PRINCIPLES OF
HACCP
1. Conduct Hazards Analysis
2. Determine the Critical Control Points
3. Establish Critical Limits
4. Establish Monitoring System
5. Establish Corrective Action
6. Establish Verification Procedures
7. Establish Documentation
HACCP PRINCIPLES
1. Hazards Analysis
what could go wrong
Identify the hazards that affects the process
Identify the steps that hazards likely to occur
Decide which hazards are significant
Determine the measures necessary to
control the hazards
FOOD HAZARDS
Physical
Chemical
Biological
HACCP PRINCIPLES
2. Critical Control Points (CCP)
Most important points / steps where
the control measure must be used to
prevent, eliminate or reduce
the hazards to an acceptable level
HACCP PRINCIPLES
3. Critical Limits
Safety limits which separate
the acceptable from unacceptable
Eg: Cooking Temperature:
Storing Temperatures:
Food Temperatures:
HACCP PRINCIPLES
4. Monitoring System
Setup checks for control measures at
CCP to confirm that the process is
under control and critical limits
are not exceeded
HACCP PRINCIPLES
5. Corrective Action
Decide what to do when
Critical limit is
breached.
HACCP PRINCIPLES
6. Verification
Prove that HACCP plan is working
HACCP PRINCIPLES
7. Documentation
Keep records
Temperature Charts
Cleaning Schedules
Pest Control Records
Equipment Maintenance Records
Training Records
Delivery Checks
Non conformance Reports
HACCP PROCESS FLOW MAP
PURCHAS
E
DELIVERY /
RECEIPT
STORAG
DRY E FROZEN
CHILLE
D THAWING
D
I
PREPARATION SERVE
S
COLD P
L
COOKIN CHILLIN SERVE A
G G COLD
Y
/
HOT RE-HEATING SERVE HOT S
HOLDING E
V
I
C
E
HACCP PROCESS FLOW MAP
Purchase
Hazards
Biologically, Physically and Chemically
contaminated products
Controls
Approved Suppliers
HACCP PROCESS FLOW MAP
Delivery
Hazards
Biologically, Physically and Chemically
contaminated products
Controls
Approved Suppliers
Delivery vehicle inspection
Visual checks of product
and date codes
HACCP PROCESS FLOW MAP
Storage
Hazards
Contamination
Multiplication of Bacteria
Controls
Maintain correct temperatures
Segregation of products
Stock rotation (FIFO / FEFO)
HACCP PROCESS FLOW MAP
Preparation
Hazards
Contamination
Multiplication of Bacteria
Controls
Separation of raw and prepared food
Colour coding system
Clean and sanitized utensils and
work areas
Minimize handling and time keep at
room temperature
HACCP PROCESS FLOW MAP
Cooking
Hazards
Survival of Micro organisms
Controls
Cook thoroughly to
Core temperature
75oC
HACCP PROCESS FLOW MAP
Food Holding
Hazards
Contamination and multiplication of bacteria
Controls
Hot Hold Cold Hold
Maintain above 63oC Store below 5oC
Cover the food Cover the food
HACCP PROCESS FLOW MAP
Service
Hazards
Contamination
Multiplication of Bacteria
Controls
Maintain the correct temperatures
Clean and sanitized utensils
Minimize handling
SEVEN PRINCIPLES OF
HACCP
1. Hazards
2. Analysis
Critical Control
3. Points
4. Critical Limits
Monitoring
5. System
Corrective
6. Action
7. Verification
Documentation
HACCP PROCESS FLOW MAP
• Purchase
• Delivery
• Storage
• Preparation
• Cooking
• Food holding
• Service
QUESTIONS
?
The End
Thank
You