988G - STEERING & BRAKE SYSTEMS

-1-
 FEATURES

• LOAD SENSING STEERING SYSTEM

• STIC CONTROL (PILOT SYSTEM)
• OPTIONAL SECONDARY STEERING

• SPRING APPLIED/HYD RELEASED PKNG BRAKE (WITH

PRESSURE SWITCH)
• FRONT AND REAR AXLE WET DISC SERVICE BRAKES

-2-
 STEER
LEVER
STEERING HYDRAULIC SYSTEM
HOLD
PILOT CONTROL
VALVE

BRAKE/PILOT NEUTRALIZER NEUTRALIZER

PUMP FILTER VALVE VALVE

CHARGING
VALVE PILOT DUAL
RELIEF CHECK CHECK
VALVE VALVE VALVE

SECONDARY CHECK
STEERING VALVE
PUMP
STEERING
STEERING CONTROL
PUMP VALVE

STEERING
CYLINDERS
TANK

-3-
 STEERING SYSTEM COMPONENTS
STEERING STEERING DUAL STIC CONTROL NEUTRALIZER
PUMP CONTROL CHECK LEVER VALVES
VALVE VALVE

BRAKE/PILOT HYDRAULIC PILOT SECONDARY STEERING

PUMP TANK RELIEF STEERING CYLINDER
VALVE PUMP

PILOT SYSTEM MAIN STEERING SYSTEM HYDRAULIC TANK

-4-
 STIC
HANDLE

CAM FOLLOWER LINKAGE PILOT VALVE

LEFT TURN

LEFT PORT PLUNGER

RIGHT PORT PLUNGER

CENTERING SPRING

REGULATING SPRING

DRAIN PASSAGE RETURN SPRING

PILOT OIL PASSAGE

PILOT STEM
SHIMS
LEFT PORT RIGHT PORT

-5-
 FROM STEERIN G
CONTROL VALVE STEERING PUMP AND
COMPENSATOR VALVE
FLOW ENGINE OFF
COMPENSATOR
SPOOL
COMPENSATOR
PRESSURE VALVE
COMPENSATOR
SPOOL
SWASHPLATE
PUMP
OUTPUT
MIN IMUM ANGLE
LARGE MAXIMUM ANGLE STOP
STEERIN G ACTUATOR STOP
PUMP PISTON

LARGE
ACTUATOR
PISTON SMALL
ACTUATOR PISTON
SMALL PUMP
ACTUATOR OUTPUT
FROM STEERIN G
PISTON
CONTROL VALVE

FLOW
COMPENSATOR PRESSURE
SPOOL COMPENSATOR
SPOOL
COMPENSATOR
VALVE

-6-
 FROM STEERING
CONTROL VALVE STEERING PUMP AND
COMPENSATOR VALVE
LOW PRESSURE STANDBY
FLOW
COMPENSATOR
SPOOL
PRESSURE
COMPENSATOR
SPOOL
SWASHPLATE
PUMP OUTPUT MINIMUM ANGLE
MAXIMUM ANGLE STOP
STOP
LARGE
STEERING ACTUATOR
PUMP PISTON

LARGE
ACTUATOR SMALL
SMALL PISTON ACTUATOR PISTON
ACTUATOR PISTON
PUMP
OUTPUT
CHARGE PUMP

FROM STEERING
CONTROL VALVE

FLOW
COMPENSATOR PRESSURE
SPOOL COMPENSATOR
SPOOL
COMPENSATOR
VALVE

-7-
STEERING PUMP AND FROM STEERING
COMPENSATOR VALVE CONTROL VALVE
UPSTROKE
FLOW
COMPENSATOR
SPOOL
PRESSURE COMPENSATOR
COMPENSATOR VALVE
SPOOL

PUMP OUTPUT

LARGE
STEERING ACTUATOR
PUMP PISTON

SMALL
ACTUATOR
PISTON

-8-
STEERING PUMP AND FROM STEERING
CONTROL VALVE
COMPENSATOR VALVE
DESTROKE
FLOW
COMPENSATOR
SPOOL
PRESSURE COMPENSATOR
COMPENSATOR VALVE
SPOOL
PUMP OUTPUT

LARGE
STEERING ACTUATOR
PUMP PISTON

SMALL
ACTUATOR
PISTON

-9-
 STEERIN G
CYLIN DERS
STEERIN G CONTROL VALVE
STEERING SYSTEM
HOLD
DIVERTER
VALVE
BALL RESOLVER
CROSSOVER
RELIEF BACK-UP
VALVE CONTROL SECONDARY
SPOOL RELIEF RELIEF
VALVE VALVE

COMPENSATOR PILOT
VALVE RELIEF
PRESSURE VALVE
REDUCIN G
DUAL VALVE SECONDARY PILOT
CHECK PUMP PRESSURE
VALVE PORT
TO
PILOT IMPLEMENT
CONTROL PILOT
VALVE SYSTEM

FILTER
SELECTOR
AND
PRESSURE
RIGHT LEFT CONTROL
NEUTRALIZER NEUTRALIZER VALVE STEERIN G PUMP FROM BRAKE
CHARGIN G
VALVE

WARNIN G
SWITCH
TANK

-10-
 STEERING
CYLINDERS
STEERING CONTROL VALVE
STEERING SYSTEM
GRADUAL RIGHT TURN
DIVERTER
VALVE
BALL RESOLVER
CROSSOVER
RELIEF BACK-UP
VALVE CONTROL SECONDARY
SPOOL RELIEF RELIEF
VALVE VALVE

COMPENSATOR PILOT
VALVE RELIEF
PRESSURE VALVE
REDUCING
DUAL VALVE SECONDARY PILOT
CHECK PUMP PRESSURE
VALVE PORT
TO
PILOT IMPLEMENT
CONTROL PILOT
VALVE SYSTEM

FILTER
SELECTOR
AND
PRESSURE
RIGHT LEFT CONTROL
NEUTRALIZER NEUTRALIZER VALVE STEERING PUMP FROM BRAKE
CHARGING
VALVE

WARNING
SWITCH
TANK

-11-
 STEERIN G
CYLIN DERS
STEERIN G CONTROL VALVE
STEERING SYSTEM
SHARP RIGHT TURN
DIVERTER
VALVE
BALL RESOLVER
CROSSOVER
RELIEF BACK-UP
VALVE CONTROL SECONDARY
SPOOL RELIEF RELIEF
VALVE VALVE

COMPENSATOR PILOT
VALVE RELIEF
PRESSURE VALVE
REDUCIN G
DUAL VALVE SECONDARY PILOT
CHECK PUMP PRESSURE
VALVE PORT
TO
PILOT IMPLEMENT
CONTROL PILOT
VALVE SYSTEM

FILTER
SELECTOR
AND
PRESSURE
RIGHT LEFT CONTROL
NEUTRALIZER NEUTRALIZER VALVE STEERIN G PUMP FROM BRAKE
CHARGIN G
VALVE

WARNIN G
SWITCH
TANK

-12-
 STEERIN G
CYLIN DERS
STEERIN G CONTROL VALVE
STEERING SYSTEM
GRADUAL RIGHT TURN
DIVERTER
SECONDARY STEERING
VALVE
BALL RESOLVER
CROSSOVER
RELIEF BACK-UP
VALVE CONTROL SECONDARY
SPOOL RELIEF RELIEF
VALVE VALVE

COMPENSATOR PILOT
VALVE RELIEF
PRESSURE VALVE
REDUCIN G
DUAL VALVE SECONDARY PIL OT
CHECK PUMP PRESSURE
VALVE PORT
TO
PILOT IMPLEMENT
CONTROL PIL OT
VALVE SYSTEM

FILTER
SELECTOR
AND
PRESSURE
RIGHT LEFT CONTROL
NEUTRALIZER NEUTRALIZER VALVE STEERIN G PUMP FROM BRAKE
CHARGIN G
VALVE

WARNIN G
SWITCH
TANK

-13-
 STEERING CONTROL VALVE BALL
OUTLET TO
HYDRAULIC OIL
NO TURN RESOLVER TANK
PRESSURE PUMP IN LET STEERIN G
REDUCIN G PORT CROSSOVER
VALVE RELIEF VALVE

PILOT OIL SPOOL SPRIN GS

PORT
PILOT OIL PORT

RETURN OIL RETURN OIL RETAIN ER

PASSAGE PASSAGE
RIGHT TURN LEFT TURN
PORT PORT

SUPPLY OIL BACKUP

PASSAGE RELIEF VALVE

-14-
 STEERING CONTROL VALVE BALL
OUTLET TO
HYDRAULIC OIL
LEFT TURN RESOLVER TANK
PRESSURE PUMP IN LET STEERIN G
REDUCIN G PORT CROSSOVER
VALVE RELIEF VALVE

PILOT OIL SPOOL SPRIN GS

PORT
PILOT OIL PORT

RETURN OIL RETURN OIL RETAIN ER

PASSAGE PASSAGE
RIGHT TURN LEFT TURN
PORT PORT

SUPPLY OIL BACKUP

PASSAGE RELIEF VALVE

-15-
 STEERING CONTROL VALVE
Pressure reducing Crossover relief Ball resolver
valve valve

Secondary
steering
relief
valve

Diverter
valve

Selector and
Steering pressure
Back-up relief valve pressure control
switch
valve -16-
 COMPONENTS
Steering system
Steering pump pressure tap

Pump
compensator
valve

Brake/pilot pump Implement pump

-17-
COMPONENTS

Steering system
pressure tap

Pressure
compensator
adjustment screw

Flow compensator
adjustment screw

-18-
 COMPONENTS

Steering pump
case drain filter

Implement pump
case drain filter

Fan pump case

drain filter

-19-
Hydraulic tank

-20-
Hydraulic oil fill Vacuum breaker
tube relief valve S•O•S tap

Pilot filter

Pilot relief valve

Hydraulic tank Pilot pressure tap

-21-
Pilot control valve

-22-
 Neutralizer valves Adjustable striker

Dual pilot check

valve
-23-
 SECONDARY STEERING

Secondary steering
Output transfer gear
pump
-24-
 BRAKE HYDRAULIC SYSTEM
FRONT SERVICE
BRAKES

REAR SERVICE
BRAKES SERVICE BRAKE
BRAKE VALVE
SWITCH
TO IMPLEMENT
AND STEERING
PILOT SYSTEMS

BRAKE/PILOT ACCUMULATOR BRAKE

PUMP CHARGING VALVE ACCUMULATORS

TO PARKING
PARKING BRAKE
TANK BRAKE
VALVE
PARKING BRAKE
SWITCH

-25-
 BRAKE SYSTEM COMPONENTS
ACCUMULATOR PARKING
CHARGING VALVE BRAKE VALVE
SERVICE
BRAKE VALVE

BRAKE/PILOT
PUMP
PARKING FRONT WHEEL
REAR WHEEL HYDRAULIC BRAKE BRAKE BRAKES
BRAKES TANK ACCUMULATORS

-26-
 TANDEM BRAKE VALVE
BRAKE PEDAL
BRAKE PEDAL APPLIED
OFF

PISTON

UPPER SPOOL
SPRINGS
LOWER SPOOL
TO REAR BRAKES TO REAR BRAKES
FROM
ACCUMULATOR

TO FRONT BRAKES TO FRONT BRAKES

FROM
ACCUMULATOR

TO TANK TO TANK
SPRING

-27-
 BRAKE SYSTEM
RIGHT BRAKE LEFT BRAKE CUT-IN CYCLE
PEDAL PEDAL ACCUMULATOR
BRAKE LIGHTS CHARGING VALVE
TO TRANS INVERSE
ECM SHUTTLE
VALVE BRAKE
SERVICE PRESSURE
BRAKE SWITCH
VALVE

CUT-IN/
REAR AXLE CUT-OUT
BRAKES REAR BRAKE
ACCUMULATOR SPOOL

FRONT AXLE UNLOADING

BRAKES VALVE
FRONT BRAKE
ACCUMULATOR

MAIN
PARK BRAKE RELIEF
CONTROL VALVE VALVE

PILOT/
BRAKE
PUMP

TO IMPLEMENT
PARK BRAKE AND STEERING
PRESSURE PILOT RELIEF VALVE
SWITCH
PARK BRAKE

-28-
 BRAKE SYSTEM
RIGHT BRAKE LEFT BRAKE CUT-OUT CYCLE
PEDAL PEDAL ACCUMULATOR
CHARGING VALVE
BRAKE LIGHTS
TO TRANS. INVERSE
ECM SHUTTLE
VALVE BRAKE
SERVICE PRESSURE
BRAKE SWITCH
VALVE

CUT-IN/
REAR AXLE CUT-OUT
BRAKES REAR BRAKE
ACCUMULATOR SPOOL

FRONT AXLE UNLOADING

BRAKES VALVE
FRONT BRAKE
ACCUMULATOR

MAIN
PARK BRAKE RELIEF
CONTROL VALVE VALVE

PILOT/
BRAKE
PUMP

TO IMPLEMENT
AND STEERING
PARK BRAKE
PILOT SYSTEMS
PRESSURE
SWITCH
PARK BRAKE

-29-
 BRAKE SYSTEM
RIGHT BRAKE LEFT BRAKE PARKING BRAKE RELEASED
PEDAL PEDAL ACCUMULATOR
CHARGING VALVE
BRAKE LIGHTS
TO TRANS. INVERSE
ECM SHUTTLE
VALVE BRAKE
SERVICE
BRAKE PRESSURE
VALVE SWITCH

CUT-IN/
REAR AXLE CUT-OUT
BRAKES REAR BRAKE
ACCUMULATOR SPOOL

FRONT AXLE UNLOADING

BRAKES VALVE
FRONT BRAKE
ACCUMULATOR

MAIN
PARK BRAKE RELIEF
CONTROL VALVE VALVE

PILOT/
BRAKE
PUMP

TO IMPLEMENT
AND STEERING
PARK BRAKE
PILOT SYSTEMS
PRESSURE
SWITCH
PARK BRAKE
-30-
Axle cooling pumps

Brake/pilot pump
-31-
Accumulators pressure taps

Front brake
accumulator

Rear brake
accumulator

Nitrogen charging valves

-32-
 Accumulator
charging valve

Brake pressure
switch

-33-
Tandem brake valve

Rear service brake

pressure tap

Front service brake

pressure tap

-34-
PARKING BRAKE VALVE

Parking brake
pressure switch

Parking brake
control valve

-35-
Parking brake

Brake release bolts

Brake release holes

-36-
 AXLE COOLING SYSTEM

FILTER
COOLER
COOLER

BRAKE BRAKE
FAN

REAR FRONT
AXLE AXLE
FILTER
AXLE COOLING
BRAKE FAN MOTOR BRAKE

SOLENOID
VALVE
REAR INTERNAL
PUMP FRONT BYPASS
PUMP VALVE

-37-
 Bypass solenoid

Front axle cooling

pump

Rear axle cooling

pump

Internal bypass
valve
-38-
Rear axle oil cooler

Front axle oil cooler

-39-
 AXLE COOLING COMNPONENTS

Relief valve

Rear Front
axle oil axle oil
filter filter

Axle cooling fan

motor
-40-