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Hydraulic Mining Shovel Undercarriage Guide

This document provides maintenance instructions for various components of an excavator undercarriage system. It discusses lubricating load rollers and tracks, servicing idlers and tensioning systems, checking oil levels in final drives, and notes that additional details can be found in the technical handbook. The document contains pictures and descriptions to illustrate proper maintenance procedures.

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hector
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100% found this document useful (1 vote)
560 views22 pages

Hydraulic Mining Shovel Undercarriage Guide

This document provides maintenance instructions for various components of an excavator undercarriage system. It discusses lubricating load rollers and tracks, servicing idlers and tensioning systems, checking oil levels in final drives, and notes that additional details can be found in the technical handbook. The document contains pictures and descriptions to illustrate proper maintenance procedures.

Uploaded by

hector
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd

Hydraulic Mining Shovel

6040AC (e-drive) with CAMP/SIL and BCS4


02. Undercarriage

Matthias Aust - 2014


Undercarriage Service Training

Lubrication every 100h

2
Rollers and Track Pad Service Training

3
Load Roller Service Training

Roller Journal

Duo Cone Seals

Bush & Thrust Washer

End Cap
4
Load Roller Assembly Service Training

5
Manuel Greasing System Service Training

6
Automatic Greasing System: double Lube System Service Training

Grease Injectors

7
Load Rollers with double Lube System Service Training

0,5bar

8
Carry Roller Service Training

End Cap

• Same Roller as CAT-6030 Load Roller !


• Lifetime Lubrication with Tribol Grease!

Duo Cone
Seal

Spare Part Delivery Condition.


9
Idler Service Training

10
Idler Wheel Service Training

Idler Wheel

Duo Cone Seals

Axle

Slide

11
Track Tension System Service Training

12
Track Pad Service Training

Travel Brake

13
Final Drive Service Training

14
Final Drive: GFT 800 Service Training

Oil Level Check:


• Motor Input Chamber
• Pre Chamber
• Gearbox Main Chamber

15
GFT 800 Final Drive – Oil Levels – 2 Chambers Service Training

Fill
Point
Level
Fill
Point
Drain

Level

Drain

16
Final Drive: F 800 Service Training

Oil Level Check:


• Motor Input Chamber
• Gearbox Main Chamber

17
Final Drive Service Training

Input Shaft

Drain Plug

1st Stage Planetary

18
Travel Motor Service Training

Park Brake
- Dry -

Rotary Group

Control
Group

Secondary Relief Valve

19
Track Tensioning Service Training

Idler

Cylinder

Accumulator

Push Tube & Slides

20
Notes: Service Training

21
More Information? Service Training

Hey Fellows,

Please find more Information


in the Technical Handbook!

Chapter 4: Undercarriage

22

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