Carbon Fiber reinforced concrete
(carbocrete)
Seminar Presentation
By
V. SRI HARIKA
M.Tech, Structural engineering
18021D2002
Outline:
What is Carbocrete?
History of carbon fibers
Manufacturing of carbon fibers
Carbon fibers in construction
Compressive strength test
Carbon fibers vs. steel (Properties)
Key properties of Carbocrete
Advantages & disadvantages
Applications
Conclusion
References
What is carbocrete ?
It is a type of concrete that is reinforced with carbon fibers so it’s
also known as “Carbon Reinforced Concrete”.
It is a new highly stressable lightweight composite construction that
combines special fine grain ultra high-strength concrete and carbon
fibers.
It has higher strength than steel with quarter of its weight.
History of carbon fibers
In late 1800s, Thomas Edison was the first to use carbon fibers as
filaments for early light bulbs.
It lacked the high tensile strength of today’s carbon fibers; however he
used it because of their high tolerance to heat which made these fibers
ideal for conducting electricity.
The USA’s Air Force and NASA didn’t wait develop the carbon fiber
technology and began to use carbon fiber reinforced polymers to replace
heavy metals to allow aircrafts to be lighter and faster.
Manufacturing of carbon fibers
Raw carbon fiber is made from either polyacrylonitrile (PAN)
or petroleum coal.
These fossil-fuel- based materials come from either petroleum
refining or natural gas processing
PAN Petroleum coal
Carbon fiber in construction
Carbon fibers are mostly used for repair purposes of old structural
element against shear and flexure failure; the material know as
CFRP.
However, in the early 1990s, researches showed that carbon fibers can
be used inside the concrete instead of steel reinforcement showing a
significant improvement in the flexural and tensile strength of
concrete.
Properties of carbon fibers used in this
study
Mix design
• Mix Proportions: M25 grade concrete was designed
as per IS 10262-2009. Quantity of materials per cubic
meter of concrete and dosages of carbon fibers used.
A constant water cement ratio 0.48 was used.
Compressive strength
Cube specimens of size 150mm x 150mm x 150mm were casted for
different dosages of carbon fibers of 0%, 0.75%, 1.00% and 1.25%
Carbon fibers vs. steel
Up to 75% lighter
More durable/corrosion-free
5 times higher tensile strength
2 times higher stiffness
Higher temperature tolerance
Key properties of carbocrete
• High strength
• Light weight
• Corrosion resistance
• High durability
• Easy to use
• Simple processing
• High ductility
Advantages
High tensile strength:
Smaller cross-sections
Earthquake resistance
Higher durability:
Corrosion-free
Less running cost
Eco-friendly:
Less materials needed for maintenance and
construction.
Low weight:
Easy to handle
High flexibility:
More creative architectural design
High abrasion resistance:
Suitable for highway construction
Disadvantages
Expensive:
High initial cost
Lack of knowledge:
Absence of codes
No implementations yet
Risk of lung cancer in the manufacturing phase
Applications
Shore protection Carbocrete Balcony
seashells
Carbocrete
residential/office
buildings
conclusion
Compressive strength for M25 grade of concrete for different
dosages of carbon fibers at 0.75%, 1.00% and 1.25% when
compared with conventional concrete was found to increase
by 46.80%, 59.90% and 32.40% respectively. The maximum
percentage increase in compressive strength was achieved at
1.0% of fiber dosage and was found to reduce for 1.25% of
fiber content.
Made it possible to build unique structures that can withstand
very high loads
Save maintenance costs on the long run
References
EXPERIMENTAL STUDIES ON BEHAVIOUR OF CARBON FIBER
REINFORCED CONCRETE by Navya H A, Dr. Nayana N Patil
Possibility of Using Concrete Reinforced by Carbon Fibre in
Construction by Nada Mahdi Fawzi Aljalawi, Haider M.K. Al-
Jelawy.
Thank you