Production faulty buffer
Repair Education
Ericsson Supply Site - SJC
Andreas Nordin
Assistant
Anita Freitas
Business Control Direct Material Sourcing
João Longarzo Tomas Fornell
Outbound Supply Inbound Supply Production Technology & OE
Ruben Barretto Denilson Santos Iolando Castilho Fábio Fortes
RC/-Brazil
Oswaldo Moraes
Create a Matrix Competence to assure and keep high
Service Level ( ess sjc – Brazil )
RC-Brazil Customers
CUSTOMERS LOGISTICS OPERATIONS
SPMS/ RR Contracts
TIM
Claro
Vivo
Embratel
Customer L-hwsO Rc-bRAZIL
Support
Production /
Claims
REPAIR SHOPFLOORS SYSTEMS:
• EMS - HWSO PRODUCTS
Supply ESS-SJC • CRIS – CLAIMS PRODUCTS
• REPTILE – PRODUCTION PRODUCTS
R/RU Repair Process
R/RU UNIT
TO TEST PRODUCTION
Assemble R/RU
RADIO BASE ASSEMBLE /
R/RU TEST STATION WAREHOUSE
R/RU UNIT
TO BE Test of R/RU Units R/RU OK
REPAIRED
NO TEST OK? YES R/RU
UNIT
OK
1º LEVEL REPAIR R/RU
Repair assemble fault Unit FINAL
and mechanical parts TEST
R/RU
FINAL
TEST NO
TEST OK? YES
RC-BRAZIL
2º LEVEL REPAIR
Repair internal fault Unit YES
TEST OK?
INTERNAL
NO PAU / TRX TEST AND
UNITS TO BE R/RU FINAL TEST
REPAIRED
Production Repair Services
Executed by RC-BRAZil
› Repair R/RU, TRX and PAU from Production faulty buffer.
› Resources : Technicians and Repairing dedicated team from RC-Brazil.
› Capacity: 400 R/RU , 500 TRX and 300 PAUs per month in second level of
repair.
› At the moment RC-Brazil is involved just on R/RU Repair
› RC-Brazil have been involved on development troubleshooters from production
and improvement of R/RU Yield (focus on repair and fast feedback to process
engineering and daily meeting)
› RC-Brazil also use the Repair Education structure from Master factories.
Production Repair Services
Executed by RC-BRAZil
› The Education documents about R/RU Repair ( repair processes and repair
products) are on the following internal Ericoll link:
https://ericoll.internal.ericsson.com/sites/ESS_SJC_Technology_OE/process_engineering/RRU_FA_TEST/default.aspx
› The Kumla documents about R/RU repair are in the link:
http://directrepair.kl.sw.ericsson.se/DR_kumla/index.htm
› All ESS SJC ( Brazil Supply ) new NPI/TPI project from August 2012 has the same
structure Education process above. At the moment, in example, the RAU Mini-Link
implementation (RAU NPI) and R/RU 02/12 ( Jango NPI ) has the same repair
process structure. ESSSJC always uses the Ericoll or intranet links for products
education from Master Factories.
In example for RAU Mini-Link project there is the link from Boras:
https://ericoll.internal.ericsson.com/sites/Radiorep/Documents/RepairAssistant/REP_Assistant.htm
Production Repair Services
Executed by RC-BRAZil
› When there isn’t a fast Repair Solution and R/RU internal unit analyse takes more than 3 hours we count with help and analysis of
master factory troubleshooters establishing a troubleshooters forum.
› The EDB technicians fill and send by email to responsible the Form, waiting , following feedback and discuss with troubleshooters
from Master Factory about the difficults analysis faults.
In Example Form:
› Troubleshoot information for MF support
› PRODUCT AND FAULT DATA
› PRODUCT DESCRIP.: . RRUS 01 B1 1900
› PRODUCT NUMBER: . KRC11874/2
› R-STATE: . R1D
› SERIAL NUMBER: . CA70822658
› LAST SYMPTOM: . CU RX AAGC Delay State 0 to 1 A1
› CODE: . 4.07C.05
› LAST VALUE: . -95410,81
› LIMIT: LSL: . (500<=x<=900)
› USL: .
› LOG FILE (attached file)
› ACTIONS – ESS SJC
› ACTIONS TAKEN BY ESS SJC:
› a.(2012/10/03/Adair) change pos. 3204, N3502, N3402, D1850
› b. (date/responsible) ….
› c. (date/responsible) ….
› ADDITIONAL INFORMATION FROM ESS SJC:
› Any additional information.
› INFORMATION FROM MF
› .(date/responsible) ….
› a. (date/responsible) ….
› b. (date/responsible) ….
Production Repair Services
Executed by RC-BRAZil
› The details from diferents R/RU faults and solutions found we input on internal Ericoll
Excell spreadsheet :
Production Repair Services
Executed by RC-BRAZil
› The technicians whom will work as R/RU troubleshooter has the following training
steps:
- Study by their self the basic documentation about R/RU and subunits in the
links documents.
- On the Job Training for one month with support from experienced R/RU
technicians from RC-Brazil.