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ECMV Solenoid Failure Detection Guide

1. The document describes a machine monitor failure code display algorithm that provides failure code displays for up to 3 seconds in user mode and 5 seconds in service mode, with the display time varying between failures due to time gaps between events. 2. It then explains how the controller detects failures such as hot shorts, ground shorts, and disconnections in the 2nd ECMV solenoid and fill switch circuits. 3. A table shows that when these failures occur, the machine is limited to either 1st or 2nd gear depending on the specific failure.

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792 views4 pages

ECMV Solenoid Failure Detection Guide

1. The document describes a machine monitor failure code display algorithm that provides failure code displays for up to 3 seconds in user mode and 5 seconds in service mode, with the display time varying between failures due to time gaps between events. 2. It then explains how the controller detects failures such as hot shorts, ground shorts, and disconnections in the 2nd ECMV solenoid and fill switch circuits. 3. A table shows that when these failures occur, the machine is limited to either 1st or 2nd gear depending on the specific failure.

Uploaded by

alcowo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Failure Code Display Algorithm

Machine Monitor
C A N
Controller Controller Area Network User mode Display

Judgment by limit value


Coding
Service mode Display

3 sec max 1 sec max


0.1 sec max – User Mode
Display Time 5 sec max –Service mode
User Mode : 3.1 sec max (Abnormality record)
Service Mode : 9 sec max

------- -------- --------------------------------------------------


updating updating updating
Failure Failure
T1 T2
During updates, even if the same failure occurs, the failure display time may vary
because of the big time gaps between T1 and T2. ( just for example)
Failure Detection Method by Controller

2nd ECMV
+V * Solenoid
Controller hot short

** * *
*

disconnection ground short

System Short Circuit Disconnection

Hot short Ground short


When power is sent to
Current flows When current is sent transmission 2nd clutch ECMV
Proportional Solenoid continuously to 2nd to transmission ECMV solenoid circuit, no current flows
ECMV solenoid solenoid circuit,
abnormal current
flowed
For Example: 2nd ECMV Solenoid and Fill Switch Failures
The table below shows what gear speed is the machine limited to when the 2 nd ECMV
solenoid/fill switch disconnection or short occurs.

Short Disconnection

Hot Short Ground Short


Solenoid
1st
2nd 1st

Ground Short Disconnection


Fill
Switch
2nd 1st

Logic
Disconnection : The controller chooses the lowest remaining speed clutch

Short : The controller uses the speed clutch with the shortage fault to
prevent double engagement
Failure Action of Controller Problem on Machine
• Stops output to transmission 2nd clutch • Auto shift function is disabled.
Disconnection ECMV • When machine stops, engine is de-rated
2 ECMV Solenoid
nd • Operation of engine and transmission to half speed.
are restricted • When machine stops travel is restricted
to F1 and R1 only.

• Stops output to transmission 2nd clutch • Auto shift function is disabled.


ECMV • When machine stops, engine is de-rated
Ground Short • Operation of engine and transmission to half speed.
2 ECMV Solenoid
nd are restricted • When machine stops travel is restricted
to F1 and R1 only.

• Stops output to transmission 2nd clutch • Auto shift function is disabled.


Hot short ECMV • When machine stops, engine is de-rated
2 ECMV Solenoid
nd • Operation of engine and transmission to half speed.
are restricted • When machine stops travel is restricted
to F2 and R2 only.

Disconnection • Operation of engine and transmission • Auto shift function is disabled.


(Fill low) are restricted. • When machine stops, engine is de-rated
2 ECMV Fill Switch
nd to half speed.
• When machine stops travel is restricted
to F1 and R1 only.

Short • Operation of engine and transmission • Auto shift function is disabled.


( Fill High) are restricted. • When machine stops, engine is de-rated
2 ECMV Fill Switch
nd to half speed.
• When machine stops travel is restricted
to F2 and R2 only.

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