VALVES
What is Valve?
A device that regulates the flow of (either
gases, fluidized solids, slurries or liquids) by
opening, closing or partially obstructing
various passageways.
CLASSIFICATION OF VALVES
CLASSIFICATION BASED ON MECHANICAL MOTION
Linear motion valve
Rotary motion valve
Quarter turn valve
CLASSIFICATION BASED ON VALUE SIZE
Small valves (NPS 2 and smaller)
Large valves (NPS 2 1/2 and larger)
CLASSIFICATION BASED ON PRESSURE-TEMP RATING
Class rating
Cold working pressure (CWP) rating OR Water-oil-gas rating
General service rating
Steam working pressure rating (SWP) rating
Dual or multiple rating
CLASSIFICATION OF VALVES
CLASSIFICATION BASED ON FUNCTION
Isolation
Gate valve, Ball valve, Butterfly valve, Diaphragm valve
Control (flow/pressure)
Globe valve, Ball valve, Butterfly valve, Diaphragm valve
Prevention of flow reversal
Check valve (swing, lift, piston, etc.)
Flow diversion
Ball valve, Plug valve, Angle valve (Three way, Four way, etc.)
MAJOR VALVE PARTS
PRESSURE RETAINING
PARTS
Body
Bonnet or cover
Bonnet or cover bolting
Disc
Valve trim
Valve seat(s)
Disc
Glands etc.
MAJOR VALVE PARTS
Non-pressure retaining parts
Valve seat(s)
Valve stem
Rising stem with outside screw and yoke
Rising stem with inside screw
Non-rising stem with inside screw
Sliding stem
Rotary stem
Stem packing
Back seat
Yoke
Yoke bushing
GATE VALVE
GATE VALVE
INTRODUCTION
A gate valve is a valve that opens by lifting a round or
rectangular gate out of the path of the fluid. Gate valves
are sometimes used for regulating flow, but many are
not suited for that purpose, having been designed to be
fully opened or closed. When fully open, the typical gate
valve has no obstruction in the flow path, resulting in
very low friction loss
OUTSIDE SCREW AND YOKE GATE
VALVE(API 600)
ADVANTAGES & DISADVANTAGES
OF GATE VALVE
ADVANTAGES
Pressure drop through the valve is minimal.
Good shutoff characteristics.
Operation torque is smaller than those of globe
valves.
DISADVANTAGES
Cannot be throttled.
Not suitable for frequent switch-on/off operation.
Requires large space envelope for installation,
operation and maintenance.
Repair or machining of valve seats in place is difficult.
Typical Usage of Gate Valve
Block valve for control valve
Pump suction valve
Pump discharge valve
Block valve for level controller & level gauge
Drain valve of equipment
Drain valve of process & utility line
First block valve of sampling nozzle
Block valve for safety valve
Block valve for equipment
Block valve for steam trap
By-pass valve for emergency shut-down valve
Flow control valve for large size gas & city water line
GLOBE VALVE
GLOBE VALVE
INTRODUCTION
Globe valves are named for their spherical body shape.
The two halves of the valve body are separated by a
baffle with a disc in the center. Globe valves operate by
screw action of the handwheel. They are used for
applications requiring throttling and frequent operation.
Since the baffle restricts flow, they're not recommended
where full, unobstructed flow is required.
OUTSIDE SCREW AND YOKE GLOBE
VALVE (API 600)
TYPES OF GLOBE VALVE
Straight type
Angle type
Y-type
ADVANTAGES & DISADVANTAGES
OF GLOBE VALVE
ADVANTAGES
Good shutoff capability
Moderate to good throttling capability
Easy to machine or resurface the seats
Flow rate and pressure can be regulated.
Frequent switch on/off operation can be carried out
DISADVANTAGES
Pressure loss is large
Turbulent flow likely to occur
Operating torque is larger than that of gate valve
USAGE OF GLOBE VALVE TYPICAL
Manual flow control valve
By-pass valve for control valve
Hose connection
Vent valve of equipment and piping
Minimum flow line for pump
Pressure gauge outlet
By-pass line of reciprocating compressor
SELECTION OF VALVE
Identify application characteristics
Select type of valve required
Select valve size
Select valve end connection
Select valve body, bonnet and trim materials
Identify seat-leakage criteria
Identify requirements for valve-stem packing
arrangement
Be-aware of piping layout and valve orientation
Taken into consideration maintenance requirements
Initial cost
Pinch Valve
• Pinch valves are used to control the flow of
bulk solids in pneumatic conveying lines
• Actuation of the valve, the pinching action
is accomplished by air pressure placed on
the sleeve
• The flexible sleeve tightly closes the line
• When the valve is open, there is no
internal parts or geometries that can block
or slow down the flow
Ball Valves
Advantages Disadvantages
• Poor throttling
• Superior ease of operation
characteristics
• Difficult to clean,
• Maintains and regulates high volume,
leads to
high pressure, and high temp flow
contamination
• Rugged construction and long
service life
• Low purchase and maintenance cost
• Able to function without side loads
• Permits inspection and repair of
seats and seals without removing the
valves' body from the line
• Does not require lubrication
Butterfly Valve
A valve consisting of a
rotating circular plate or
a pair of hinged
semicircular plates,
attached to a transverse
spindle and mounted
inside a pipe in order to
regulate or prevent flow