GTG Control System
GTG Control System
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PACKAGE CONTROL AND PROTECTION SYSTEM
• Start sequence initiation, start auxiliary systems, verify auxiliary systems, initiate purge sequences
and initiate ECS start.
• Scheduled shutdown initiation, cool down and coast down sequences for auxiliary systems.
• Interface with plant controls, data logging and trend monitoring system.
• Initiation of generator synchronization.
• Loading, unloading of generated power. The PCS controls these auxiliary systems:
Hydraulic control oil system.
Gas turbine enclosure cooling.
Liquid Fuel System.
Water Injection system.
Main Lube oil system.
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GTG - CONTROL AND PROTECTION SYSTEM
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GTG - CONTROL AND PROTECTION SYSTEM
provides emergency shutdown capability by interacting with the hardwired ESD. The SIS is supplemented with
the independent speed and vibration monitoring system, which performs specific monitoring of the engine
spool speeds and vibration. SIS Performs Emergency Shutdown (ESD) based upon an absolute threshold.
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GTG Simplified Overview
FIELD
ADMA - OPCO UL & SARB Asset Business Unit
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GTG Simplified Control System Overview
GTG Package
Instrumentation MCC
STARTER VFD
FIBRE OPTICS
RS-485 (MODBUS)
CNET
CNET
CNET
D-NET
ECS CABINET
CNET
HARDWIRED
DCS Marshalling
HARDWIRED
Cabinet
GTG UCP
D-NET
BENTLY NEVADA
3500
HARDWIRED ESD Marshalling
Cabinet
CCB
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GTG – CONTROL INSTRUMENTATION
0-45 bara
PAH – 41.23 bara
ADMA - OPCO UL & SARB Asset Business Unit
0-50 mm/sec
TAHH – 577 C TAHH – 627 C VAH – 21mm/s
ONLY MONITORING VAHH-28mm/s
TAH – 240 C
TAHH-280 C
VIBRATION
TGT
LP - 0-4000 rpm
NAH – 3215 rpm
NAHH – 3300 rpm
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UCP DISPLAY – UNIT SELECTION
ADMA - OPCO UL & SARB Asset Business Unit
DCS
SCREEN
SCREEN
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UCP DISPLAY - PCS CONTROL MENU
ADMA - OPCO UL & SARB Asset Business Unit
DCS
SCREEN
SCREEN
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UCP DISPLAY – ECS CONTROL MENU
ADMA - OPCO UL & SARB Asset Business Unit
FUEL
FUEL
CHANGE
CHANGE
OVER
OVER
DCS
SCREEN
SCREEN
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UCP DISPLAY – DIAGNOSTICS MENU
ADMA - OPCO UL & SARB Asset Business Unit
SD LOGIC
DCS
SCREEN
SCREEN
NEXT
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ADMA - OPCO UL & SARB Asset Business Unit
1/12/20
UCP DISPLAY – UNIT OVERVIEW
BACK
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START PERMISSIVES
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DCS
SCREEN
SCREEN
BACK
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START / STOP SEQUENCE
ADMA - OPCO UL & SARB Asset Business Unit
DCS
SCREEN
SCREEN
START
SEQ.
BACK
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UCP DISPLAY - GT OVERVIEW
DCS
ADMA - OPCO UL & SARB Asset Business Unit
SCREEN
SCREEN
BACK
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UCP DISPLAY – GT ENCLOSURE
ADMA - OPCO UL & SARB Asset Business Unit
H-65
HH-70
H-65
HH-70
BACK
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ADMA - OPCO UL & SARB Asset Business Unit
1/12/20
UCP DISPLAY – P30 PURGE AIR
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BACK
UCP DISPLAY – INSTRUMENT AIR
ADMA - OPCO UL & SARB Asset Business Unit
BACK
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UCP DISPLAY - GT LUBE OIL
DETAILS
ADMA - OPCO UL & SARB Asset Business Unit
LO Tank
LO Pump
BACK
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GT LUBE OIL SYSTEM
2. Oil Pump
3. Lube oil supply filter
4. Oil Manifold Block
5. Scavenged Oil Cooler
6. L5 Vent Air/oil Mist Cooler
7. Cyclone Separators
8. Final Demister
9. Debris Monitor
NEXT
NEXT
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HYDRAULIC CONTROL OIL SYSTEM
BACK
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UCP DISPLAY - GENERATOR LUBE OIL
DETAILS
ADMA - OPCO UL & SARB Asset Business Unit
BACK
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GENERATOR LUBE OIL SYSTEM
1. Oil Tank
2. Demister
3. Oil Pumps
4. Water /Oil Heat Exchanger
5. Oil filters
BACK
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UCP DISPLAY – GENERATOR OVERVIEW
ADMA - OPCO UL & SARB Asset Business Unit
L- 0.3 bar
LL-0.2 bar
H- 92 C H- 55 C
HC- 97 C HC- 60 C
H-100 μm
HH-150 μm
H-100 μm
HH-150 μm
H- 75 C
H- 85 C
HC- 95 C
H- 85 C
HC- 95 C
H- 90 C H- 90 C
HC- 100 C HC- 100 C
H- 125 C
HC- 135 C
H- 55 C
HC- 60 C
BACK
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UCP DISPLAY – WATER INJECTION SYSTEM
ADMA - OPCO UL & SARB Asset Business Unit
BACK
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UCP DISPLAY – GAS FUEL SYSTEM
DCS
ADMA - OPCO UL & SARB Asset Business Unit
SCREEN
SCREEN
BACK
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UCP DISPLAY – LIQUID FUEL SYSTEM
ADMA - OPCO UL & SARB Asset Business Unit
DCS
SCREEN
SCREEN
BACK
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UCP DISPLAY – FIRE AND GAS
C&E
ADMA - OPCO UL & SARB Asset Business Unit
BACK
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ADMA - OPCO UL & SARB Asset Business Unit
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WATER WASH
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BACK
ADMA - OPCO UL & SARB Asset Business Unit
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UCP DISPLAY - TGT Radar
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BACK
UCP DISPLAY – ALARM/SD HISTORY
ADMA - OPCO UL & SARB Asset Business Unit
BACK
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UCP DISPLAY – HISTORICAL TREND
ADMA - OPCO UL & SARB Asset Business Unit
BACK
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ADMA - OPCO UL & SARB Asset Business Unit
1/12/20
FUEL CHANGE OVER
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NEXT
ADMA - OPCO UL & SARB Asset Business Unit
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FUEL CHANGE OVER
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NEXT
ADMA - OPCO UL & SARB Asset Business Unit
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FUEL CHANGE OVER
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NEXT
ADMA - OPCO UL & SARB Asset Business Unit
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FUEL CHANGE OVER
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BACK
Shutdown System
ADMA - OPCO UL & SARB Asset Business Unit
Controlled ramp down from power , followed by Breaker opening , Cool Down at Sync
Speed and Subsequent Unit Shutdown ( Fuel Shutoff )
BACK
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Cooldown Shutdown (CSD)
CSD Summary
OR
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CSD Summary
BACK
40
Emergency Shutdown (ESD)
CSD Summary
ESD Summary OR
OR Stop GT Enclosure
Ventilation
Generator Breaker
Tripped (Open)
Stop Generator Oil System
Remove Generator
Excitation
AND
Shutdown
Completed
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ADMA - OPCO UL & SARB Asset Business Unit
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ESD Summary
BACK
42
ADMA - OPCO UL & SARB Asset Business Unit
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F&G CAUSE AND EFFECT
NEXT
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ADMA - OPCO UL & SARB Asset Business Unit
1/12/20
F&G CAUSE AND EFFECT
BACK
44
ADMA - OPCO UL & SARB Asset Business Unit
1/12/20
THANK YOU
Start Permissive
CONTROL MODE
Control Mode
ADMA - OPCO UL & SARB Asset Business Unit
- Local -
OR
Control Mode
- Remote -
Control Mode
Not
- Crank -
Control Mode
Not
- Wash -
Control Mode
Proper
Control Mode
Not
- Off -
GT Enclosure Fire
Dampers in Not
Manual
Winterization
Enabled
BACK
BACK
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Start Permissive
NO SHUTDOWN PRESENT
ADMA - OPCO UL & SARB Asset Business Unit
No ESD Shutdown
Active
No Shutdown
AND
Present
No CSD Shutdown
Active
BACK
BACK
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Start Permissive
All Alarm Accepted
ADMA - OPCO UL & SARB Asset Business Unit
BACK
BACK
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Start Permissive
Unit Stopped
ADMA - OPCO UL & SARB Asset Business Unit
BACK
BACK
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Start Permissive
F&G SYSTEM READY
ADMA - OPCO UL & SARB Asset Business Unit
GT Enclosure Gas
Not
Shutdown
Automatic
Not
Released Bypassed
GT Enclosure Gas
Not
Alarm
Fire Controller
Not
Node Fault
BACK
BACK
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Start Permissive
MCC READY
UPS A Healthy
OR
UPS B Healthy
OR
ADMA - OPCO UL & SARB Asset Business Unit
OR MCC Not
Encl. Vent Fan #3 UMD Critical
AND 2
Tripped
Fault
AND
Encl. Vent Fan #1 Tripped
OR
Encl. Vent Fan #2 Tripped
MCC
AND
Ready
2
BACK
BACK
1/12/20 53
Start Permissive
GCPP SYSTEM READY
ADMA - OPCO UL & SARB Asset Business Unit
BACK
BACK
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Start Permissive
All Enclosure Fire Dampers In Position
Winterization Enabled
ADMA - OPCO UL & SARB Asset Business Unit
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Start Permissive
All Enclosure Fire Dampers In Position
ADMA - OPCO UL & SARB Asset Business Unit
Not
BACK
BACK
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Start Permissive
All Enclosure Doors Closed
ADMA - OPCO UL & SARB Asset Business Unit
BACK
BACK
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Start Permissive
GT Oil System Ready
ADMA - OPCO UL & SARB Asset Business Unit
GT Hyd. Oil
Unscheduled Not
Pressure Alarm
BACK
BACK
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Start Permissive
Gen LO System Ready
ADMA - OPCO UL & SARB Asset Business Unit
Gen. LO Tank
Temp > Low Alarm
Gen. LO Tank
Level > Low Alarm
BACK
BACK
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Start Permissive
Gen Breaker Ready
ADMA - OPCO UL & SARB Asset Business Unit
Gen. Breaker
Not
Closed
Generator Breaker
AND
Ready
Gen. Breaker
Available
BACK
BACK
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Start Permissive
Plant Ready
ADMA - OPCO UL & SARB Asset Business Unit
BACK
BACK
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Start Permissive
GAS FUEL SYSTEM READY
ADMA - OPCO UL & SARB Asset Business Unit
BACK
BACK
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Start Permissive
Liquid Fuel System Ready
ADMA - OPCO UL & SARB Asset Business Unit
Liquid Mode
Confirmed from ECS
BACK
BACK
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Start Permissive
ECS Ready
ADMA - OPCO UL & SARB Asset Business Unit
ECS Permissive to
Start ECS
AND
Ready
ECS to PCS
Comms. Healthy
BACK
BACK
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1/12/20
Start Sequence
Unit
Permissive
ADMA - OPCO UL & SARB Asset Business Unit
To Start
Control Mode Local Start Local Stop Start Gen. Emcy. Start GT Hyd.
- Local - Command Command LO System LO System
Not
Initiate ESM
Sequence
AND
Initiate Main Start
Sequence
OR
Initiate GT Breaker
Sequence
AND
Gen. Emcy
LO Running No
Feedback
Yes
Gen. Emcy LO
Pump Healthy
Start Reset
5s Delay
Gen. Emcy LO
Gen. Emcy. LO
Pump Watchdog
Pump Ready
Timer 20s
Stop Gen. Emcy.
LO Pump
Gen. Emcy. LO
Pump Sequence
Fail Shutdown BACK
BACK
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Start Sequence
Gen. AC LO System
Start Generator
LO Duty Pump
ADMA - OPCO UL & SARB Asset Business Unit
Gen. LO Gen. LO
Supply Temp. No
Pressure No
> Low Alarm > Low Alarm
Yes Yes
AND
Gen. LO System
Start Reset Start Reset Ready
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Start Sequence
Gen Jacking Oil System
Start Gen.
Jacking Oil Pump
ADMA - OPCO UL & SARB Asset Business Unit
Gen. Jacking No
Oil Press.
> Low Alarm
Yes
Start Reset
Gen. Jacking Oil Gen. LO Tank Level Fire Detected
GT NL Speed
System Low Shutdown > 350 RPM
Watchdog Timer No
30s Yes
OR
Gen. Jacking Oil
System
Sequence Fail
Stop Gen. Jacking BACK
Shutdown BACK
Oil Pump
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Start Sequence
GT Hyd. Oil Pump
Start GT Hyd. Oil
Duty Pump
ADMA - OPCO UL & SARB Asset Business Unit
AND
Reset Start
GT Hyd. Oil Duty
GT Oil System
Pump Watchdog
Ready
Timer 10s
Start Reset
GT Hyd. Oil Duty
GT Oil System 2s Delay Pump Fail Alarm
Watchdog Timer
Pre Lube Start GT Hyd. Oil
Setpoint (+20s) Standby Pump
Enable GT Hyd. GT Hyd. Oil
Oil Low Press. Standby Pump
Alarm & Running Alarm 2s Delay
GT Oil System
Shutdown
Sequence Fail
Shutdown BACK
BACK Stop GT Hyd. Oil
Duty Pump
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Start Sequence
GT Enclosure Ventilation
Fire Detected Start GT
Ventilation System
ADMA - OPCO UL & SARB Asset Business Unit
AND
Start GT Encl.
Duty Vents Fans
Reset Start
GT Encl.
No GT Encl. Duty GT Encl. Duty No Duty Fans Watchdog
Vent 1 Proven Vent 2 Proven Timer 20s
Yes Yes
Start Reset
Stop GT Encl.
Fans GT Encl.
dP Proven GT Encl.
Yes Purge Timer 60s
GT Encl. Ventilation
Sequence Fail GT Encl.
Shutdown Ventilation Established GT Encl. BACK
BACK
Purged
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Start Sequence
GT ESM
Request Crank
ADMA - OPCO UL & SARB Asset Business Unit
to ECS
ESM Enable On
Crank Permit No
Confirmed
from ECS
Yes
ECS Crank
Permit Sequence
Fail Shutdown
BACK
BACK
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ADMA - OPCO UL & SARB Asset Business Unit
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END OF SKID PCS CABINET
BACK
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END OF SKID ECS CABINET
BACK
73
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END OF SKID EMV CABINET
BACK
74
ADMA - OPCO UL & SARB Asset Business Unit
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Unit Control Panel (UCP)
BACK
75
DCS Display
Power Block Unit Selection
ADMA - OPCO UL & SARB Asset Business Unit
1/12/20
DCS Display
Start Permissive
BACK
78
DCS Display
Start/Stop Sequence
ADMA - OPCO UL & SARB Asset Business Unit
BACK 79
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ADMA - OPCO UL & SARB Asset Business Unit
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DCS Display
GT Overview
BACK
80
ADMA - OPCO UL & SARB Asset Business Unit
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DCS Display
Gas Fuel System
BACK
81
DCS Display
Liquid Fuel System
ADMA - OPCO UL & SARB Asset Business Unit
BACK 82
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ADMA - OPCO UL & SARB Asset Business Unit
1/12/20
DCS Display
ECS CONTROL MENU
83
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DCS Display
Unit Overview
84
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DCS Display
ECS CONTROL MENU
85
Start Sequence
Main Start Sequence
Main Start
Sequence Begin GT Purge
ADMA - OPCO UL & SARB Asset Business Unit
GT NH No GT Bypass Stack
Start Reset Speed > 500 Time Delay 160s
RPM
GT NH Speed >
500 RPM Yes
Watchdog Timer
60s Start Reset Bypass Stack No
Properly Purge
GT Purge
Watchdog Timer
GT NH Speed > Yes
30s
500 RPM Fail
Shutdown GT NH No WHRU Purge
Speed > Time Delay 100s
GT Purge
2900 RPM Fail Shutdown
Yes
Properly Purge
GT NH to Purge
Speed Watchdog Yes
Timer 240s
Ignition
Permissive to GT
GT NH to Purge
Speed Fail
Shutdown A
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Start Sequence
Main Start Sequence
A
B
ADMA - OPCO UL & SARB Asset Business Unit
AND
OR
Start Liquid
Ignition Request to ECS Fuel Pump
ESM Cut No
Start Reset Speed
Achieved
ESM Cut Watchdog
Timer 80s Yes
Stop ESM
GT Starter Cut Fail
Shutdown
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Start Sequence
Main Start Sequence
B
ADMA - OPCO UL & SARB Asset Business Unit
No
GT Idle Speed
Achieved
Yes
BACK
BACK
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Start Sequence
Initiate GT Breaker Manual
UCP Control Mode UCP Speed Mode GP Sync Mode
- Local - - Man/Auto - - Manual -
ADMA - OPCO UL & SARB Asset Business Unit
AND
Initiate GT
GT Breaker Open Breaker Sequence
AND
Switch in Sync
Yes Voltage Lower (GCPP) GT NL Lower (GCPP) GT NL Lower (UCP)
AND
Voltage Raise (GCPP) GT NL Raise (GCPP) GT NL Raise (UCP)
Issue Breaker
Close Command
A 89
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Start Sequence
Initiate GT Breaker
REMOTE
A
ADMA - OPCO UL & SARB Asset Business Unit
GT Breaker No CSD/ESD
Close Summary
Yes
OR
Unit Online
BACK
BACK
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Start Sequence
Initiate GT Breaker Remote
UCP Control Mode UCP Speed Mode GP Sync Mode
- Remote - - Auto - - Remote -
ADMA - OPCO UL & SARB Asset Business Unit
AND
Initiate GT
Start Reset
GT Breaker Open Breaker Sequence
Auto Sync Lock
Out Timer
AND
Abort Sync
Sequence A
in Sync r in Sync
Yes Yes
Voltage Lower (GCPP) GT NL Lower (GCPP)
AND
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Start Sequence
Initiate GT Breaker
ADMA - OPCO UL & SARB Asset Business Unit
B
CSD/ESD
Summary
OR
Unit Online
BACK
BACK
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