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Chapter 003

Materials Selection
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0% found this document useful (0 votes)
58 views28 pages

Chapter 003

Materials Selection
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd

Chaper-3

Materials Property Charts

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FIGURE 3.1: A bar-chart showing modulus for families of solid. Each bar shows the range of modulus offered by a
material, some of which are labelled.

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FIGURE 3.2: The idea of a Materials Property Chart: Young’s modulus, E, is plotted against the density, ρ, on log
scales. Each material class occupies a characteristic field. The contours show the longitudinal elastic
wave speed v 5ðE =ρÞ1=2.

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FIGURE 3.3: Young’s modulus, E, plotted against density, ρ. The heavy envelopes enclose data for a given class
of material. The diagonal contours show the longitudinal wave velocity. The guidelines of constant E =ρ,
E 1=2=ρ and E 1=3=ρ allow selection of materials for minimum weight, deflection-limited, design.

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FIGURE 3.4: Strength, σf , plotted against density, ρ (yield strength for metals and polymers, compressive strength
for ceramics, tear strength for elastomers and tensile strength for composites). The guidelines of
constant σf =ρ, σ2=3 f =ρ and σ1=2 f =ρ are used in minimum weight, yield-limited, design.

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FIGURE 3.5: Young’s modulus, E, plotted against strength σf . The design guidelines help with the selection of
materials for springs, pivots, knife-edges, diaphragms and hinges; their use is described in Chapter 4,
Materials Selection the Basics and Chapter 5, Materials Selection Case [Link]’s modulus, E, plotted
against strength σf . The design guidelines help with the selection of materials for springs, pivots, knife-edges,
diaphragms and hinges; their use is described in Chapter 4, Materials Selection the Basics and Chapter 5,
Materials Selection Case Studies.

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FIGURE 3.6: Specific modulus, E =ρ plotted against specific strength σf =ρ. The design guidelines help with the
selection of materials for light-weight springs and energy-storage systems.

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FIGURE 3.7: Fracture toughness, K1c , plotted against Young’s modulus, E. The family of lines are of constant K 2
1c=E (approximately G1c , the fracture energy or toughness). These, and the guideline of constant K1c=E , help
in design against fracture. The shaded triangle shows the lower limit for K1c .

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FIGURE 3.8: Fracture toughness, K1c , plotted against strength, σf . The contours show the value of K 2
1c=π σ2f roughly, the diameter dy of the process zone at a crack tip. The design guidelines are used in selecting
materials for damage tolerant design.

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FIGURE 3.9: The loss coefficient, η, plotted against Young’s modulus, E. The guideline corresponds to the
condition η5CE .

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FIGURE 3.10: Thermal conductivity, λ, plotted against electrical resistivity, ρe . For metals the two are related.

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FIGURE 3.11: Thermal conductivity, λ, plotted against thermal diffusivity, a. The contours show the volume specific
heat, ρCp . All three properties vary with temperature; the data here are for room temperature.

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FIGURE 3.12: The linear expansion coefficient, α, plotted against the thermal conductivity, λ. The contours show
the thermal distortion parameter λ=α. An extra material, the nickel alloy Invar, has been added to the chart;
it is noted for its exceptionally low expansion at and near room temperature, useful in designing
precision equipment that must not distort if the temperature changes.

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FIGURE 3.13: The linear expansion coefficient, α, plotted against Young’s modulus, E. The contours show the
thermal stress created by a temperature change of 1C if the sample is axially constrained. A correction factor C
is applied for biaxial or triaxial constraint (see text).

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FIGURE 3.14: The maximum service temperature the temperature above which materials become unusable.

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FIGURE 3.15: A plot showing the dielectric constant and strength of common materials. The ferroelectric ceramics
have the highest energy density, shown as dashed lines.

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FIGURE 3.16: The piezoelectric constants d33 and g33 introduced in Chapter 2, Engineering Materials and Their
Properties. The piezoelectric conversion efficiency d33 g33 is shown as dashed lines.

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FIGURE 3.17: The thermal conductivity λ and the dielectric loss factor εr tan δ.

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FIGURE 3.18: A chart of remanent induction and coercive field for common magnetic materials. There is a clear
distinction between soft magnetic materials on the left and hard magnetic materials on the right.

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FIGURE 3.19: Saturation magnetostriction and coercive force for soft magnetic materials.

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FIGURE 3.20: The embodied energies of materials per unit mass.

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FIGURE 3.21: The embodied energy of materials per unit volume.

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FIGURE 3.22: A selection chart for stiffness with minimum embodied energy.

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FIGURE 3.23: A selection chart for strength with minimum embodied energy.

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FIGURE 3.24: The approximate price/kg of materials. Commodity materials cost about $1/kg; special materials
cost much more. All cost measured in 2016 USD.

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FIGURE 3.25: The approximate price/m3 of materials. Polymers, because they have low densities, cost less per
unit volume than most other materials.

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FIGURE 3.26: Young’s modulus, E, plotted against relative cost per unit volume, Cv ;R The design guidelines help
selection to maximize stiffness per unit cost.

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FIGURE 3.27: Strength, σf , plotted against relative cost per unit volume, Cv ;R . The design guidelines help
selection to maximize strength per unit cost.

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