Logistics Initiatives at Ambuja
Integrated
Logistic
System(ILS)
Pillars of Logistics Management System at
Ambuja
• Order Processing System
• Inventory Management
• Packaging
Logistics • Transportation
Initiatives • Warehousing
Cross Fusion of
Functional IT with
Approach logistics
Accounts
Sales &
Distribution Transportation
Customer
Centric + Low Cross
Production
Cost Department
Functional Warehousing
Committee
Order Processing System
Transmission Paper Retrieval Packaging Dispatch to Adjustment Information to
of Customer Processing from Transporter of Inventory production
Order warehouse Level planning
Point of generation to point of order of fulfillment
All the major things are linked to WAN (Wide Area Network)
Electronic Data Exchange (EDE) , Material Resource Planning etc
Inventory Management
Monitors levels of Inventory with the combined efforts of other departments: Production, purchase
etc
Online Ordering of raw materials- reduces order in time as well as transaction cost
Well developed system for inbound logistics: extracts limestone from near by mines
Transportation with the help of Overland belt Conveyor(OBC) and trucks
Company maintains a buffer of 10 to 20 days depending on the location of production unit
Weaknesses & Recommendation
1.6 Ton
Limestone
Capacity has been created well in advance with huge investments
• Excess capacity available in the market due to relatively low entry barriers
1 Ton Invest in R&D to increase the shelf life of the cement
Cement
.05 Ton .25 Ton
Gypsum Coal Acquire companies & find new markets for its product
Minimal utilization of foreign Technology & over dependence on Coal
• Operational costs have escalated
Freight accounts for 18% of the total cost
• Requires latest technology to improve the overall efficiency
• Plants are quite far from mining areas like Bihar & Invest in better efficient fuel sources. (Pet Coke: 8500 Kcal/kg; Natural Gas: 12500
Meghalaya Kcal/kg)
• Plants are concentrated in a single region of Gujarat
Find alternative technologies for fly ash
• Inadequate availability of wagons for transportation
Outsource road transportation to a 3PL provider Poor Distribution network in North & South India
Implement two way transportation
Focus on wholesalers (real estate companies & government organizations)
Capitalize on Multimodal transportation