SAI Extrusiontek INC
NEW ERA IN EXTRUSION TECHNOLOGY
About Us
• Incepted in the year 1998
• An ISO certified company
• Technically sound infrastructure
• Strict quality control policy
• Constant innovation
• Complete client satisfaction
• Conformity to International standards
Vision & Mission
Vision
• To be a global leader in manufacturing of
Extrusion Lines & Toolings, leading in innovation
and quality.
Mission
• To build long-term relationship with our clients
through provision of high quality products and
services, through research, innovation and the
best customer service in the industry.
Why Us?
• Latest manufacturing technology
• Complete customization
• Diligent & efficient workforce
• Premium grade products
• Customer centric approach
• Timely delivery of consignments
• Prompt after-sales support
• Transparent business practices
Application Areas
• Cable & Wire Industries
• Pipe & Hose Industries
• Medical Tubing Industries
• Fiber-Optic & Telecom
• Injection Moulding Industries
Products
• Extrusion Tips • Crossheads
• Extrusion Dies • Fixed Center
• Breaker Plates • Adjustable Center
• Clamps • In-Line Heads
• Flanges • Heaters
• Purge Valves • Non-return Valves
• Screw Tips • End Caps
Crosshead
• Manufactured with Best quality Alloy Steel - guarantee a concentricity of 0.01
• Crosshead Options:
– Striping
– Multilayer
– Co-Extrusion
– Foam Skin Extrusion
Crosshead
• Crossheads Types for PVC, PE, PP, XLPE,
Nylon
– Fixed Center
– Manual Center
– Single Layer
– Multi Layer
– Skin Layer
– Stripe
– Marking
Crosshead - Applications
• Power & Control Cables
• House Wiring
• Jelly Filled Telecom Cables
• Optical Fiber Cables
• Special Cables
• Shaped/ Profile Cables
• Submersible Cables
• Lift Cables
• Flat Cables
Crosshead - Features
• Reduced Scrap Material
• Increased Concentricity
• Reduce Raw material consumption
• Reduce set-up time & Change-over time
• Easy to Operate
• Easy to Clean
• Easy to Maintain
• Increased Production
• Good Wear Resistance
• Long life
Fixed Center Crosshead
Map Tip Max Die
Crosshead Size/Conduc Size/Max Single Layer Skin Stripe Triple Layer
tor Size Wire size
Sai 4/6 √ √ √ √
4mm/0.160" 6mm/0.250"
Sai 8/14 √ √ √ ×
8mm/0.325" 14mm/0.555"
Sai 15/18 √ √ √ ×
15mm/0.590" 18mm/0.700"
Sai 16/20 √ √ √ ×
16mm/0.650" 20mm/0.800"
Sai 25/35 √ √ √ ×
25mm/1.000" 35mm/1.375"
Sai 35/45 √ √ √ ×
35mm/1.375" 45mm/1.1775"
Sai 60/80 √ √ √ ×
60mm/2.363" 80mm/3.125"
Sai 8/100 √ √ √ ×
80mm/3.125" 100mm/4.000"
Manual Center Crosshead
Map Tip Max Die
Crosshead Size/Conductor Size/Max Wire Skin Stripe
Size size
Sai 6/10 6mm/0.250" 10mm/0.400"
√ √
Sai 10/20 10mm/0.400" 20mm/0.800"
√ √
Sai 20/30 20mm/0.800" 30mm/1.125"
√ √
Sai 30/40 30mm/1.125" 40mm/1.500"
√ √
Sai 40/60 40mm/1.500" 60mm/2.500"
√ √
Sai 60/80 60mm/2.500" 80mm/3.125"
√ √
Sai 80/100 80mm/3.125" 100mm/3.400"
√ √
Sai 100/120 100mm/3.400" 120mm/4.725"
√ √
In-Line Head
• Sai offers In-Line Head & tooling to
manufacture a variety of products like
medical tubing & PVC pipes & hoses
• SAI also offers In- Line heads for
flexible & rigid pipe & other
applications.
Map Tip
Crosshead Size/Conduc Single Layer Skin Stripe
tor Size
Sai -IN-6 6mm/0.240”
√ √ √
Sai -IN-15 15mm/0.590”
√ √ √
Sai -IN-25 25mm/1.000”
√ √ √
Extrusion Tooling
• Sai manufacturers Extrusion Tooling's with accuracy of
0.010mm (0.0005”) so that end users can produce their
high demanding products with high degree of
dimensional control.
• Sai manufacturers Extrusion Tooling using
Hardened Steel
Imported Tungsten Carbide inserts
Full Carbide
Tips & Dies
• Sai manufactures tips & dies with precision unmatched
in the industry today.
• All tools are produced using certified and documented
quality steel material specifically qualified for the polymer
to be extruded.
• Sai designs tips & dies for
– Single conductor cables
– Multi conductor cables
– Flat cables
– Profile cables
– Other special cables applications
Tips & Dies
Breaker Plates
• Used for increasing the output by stopping the
compound leakage and removing the dead spots
• Renowned among our valued clients for its effective
functioning
• These can be easily modified in compliance with
customer requirement
• Delivered within stipulated time frame.
Accessories & Spare Parts
• Sai manufactures replacement parts of Crosshead
such as
– Main body
– Cartridges/distributors
– Skin Tools
– Marking Tools
– Nut & other parts
• Sai manufactures all the relevant accessories like
– Mounting flanges
– Clamps
– By-pass/bleed port system
– Jelly injection guns
– Split dies
– Shaping rollers
– Corrugation rollers
– Armoring tools for optical fiber cable etc.
Accessories & Spare Parts
SAI Extrusiontek Inc.
NEW ERA IN EXTRUSION TECHNOLOGY
Plot No. 20A, 16/5, Mathura Road, Faridabad -121002
8448593192, 8377006123, 8448593195
Email:
[email protected],
[email protected],
[email protected] Website: www.saiextrusiontek.com
