MOHD NORHAFIZ BIN OTHMAN
MECHANICAL ENGINEERING
M9348
UTP Supervisor : Dr Redzuan
Host Company Supervisors: Mr Eric Ang
Mr Quek Meng Kau
Content
Training Objective
Project & Activities
Project Involvement
Conclusion & Acknowledgement
Q & A Session
Training Objective
Integrate theories with practical
Work side by side with industrial
practitioners
Introduction to work cultures and industrial
practices.
Expose student to potential employees
Develop skills in communication, work
ethics, management, etc.
Project & Activities
Project Involvement
PMO
PMO SBO
SBO SKO
SKO
LCOT
LCOT Layout
T-1201 Layout
P-RBI
Petronas-Risk Based Inspection (P-
RBI)
A method that have been approved to meet the
requirements of API 580 and being used by
PETRONAS
Objectives
To focus inspection resources on critical equipment
which will prevent failures.
P-RBI Benefits
Reduce costs
Provide well defined steps to improve plant performance
Optimize inspection ,test and maintenance work.
Reduce and ultimately eliminate unplanned equipment
failures.
P-RBI Reduces Risk……How??
Finding and fixing problem before lead to leaks.
An item will be removed from its service if it risk reach
unacceptable level.
P-RBI Implementation Steps
Identify Equipment
Identify Equipment
Criticality Analysis
Criticality Analysis
Inspection Planning
Inspection Planning
Inspection
Inspection Non-conformance
Activities
Activities
Evaluate Results
Evaluate Results
Update Criticality
Update Criticality
Report Results
Report Results
Update Inspection
Update Inspection Plans
Plans
P-RBI On Storage Tank T-1201
Identifying Equipment
Tank details:
Tank Number: T-1201
Tank Type: Upright Cylindrical fixed Storage
Tank
Reference Height: 13100
Tank Diameter: 11300
Max Liquid Level: 12000
Design Temp: 65°C
Design Press: 56 / -6 mbar
P-RBI On Storage Tank T-1201
Data Example
P-RBI On Storage Tank T-1201
Data Collection
We get data for the equipment from:
General Arrangement (GA)
Ultrasound Thickness Test (UT)
PFD and P&ID
Manufacturer Equipment Data Sheet (U-1 Report)
Data Collection Pitfalls
Incomplete data collection
Inappropriate source
Cut and paste errors
Incorrect “units of measure”
P-RBI On Storage Tank T-1201
Equipment History & Visual Inspection = Inspection History
Probability of leak is based on how well we know the true
condition of the item
• Help to establish the level of deterioration
• Rate of deterioration
• Confidence Level
P-RBI On Storage Tank T-1201
Corrosion Study
Corrosion study help to understand how the equipment will
fail
Its also used to establish appropriate Inspection Plans
P-RBI On Storage Tank T-1201
P-RBI On Storage Tank T-1201
Criticality Analysis
RISK
Probability
Probability Consequences
Consequences
Shell
•Internal corrosion •Cost
•External corrosion •Environmental
•Cracking •Toxic
•Other damage Bottom
mechanism
P-RBI On Storage Tank T-1201
P-RBI On Storage Tank T-1201
Criticality
P-RBI On Storage Tank T-1201
Internal Corrosion
P-RBI On Storage Tank T-1201
External Corrosion
P-RBI On Storage Tank T-1201
Enviromental Cracking
P-RBI On Storage Tank T-1201
Consequences
P-RBI On Storage Tank T-1201
Production Loss
P-RBI On Storage Tank T-1201
Inspection Planning
Recommended Tasks
Recommended Locations
Define Task & Locations
P-RBI On Storage Tank T-1201
Inspection Management
Type of Inspections
Visual Inspection
Ultrasonic Thickness Testing
Radiography
Penetrant Testing
P-RBI On Storage Tank T-1201
Non-Conformance
Conditions found during inspection that do
not meet acceptance criteria
Non-conformance report (NCR) can be
generated and tracked in P-RBI
P-RBI On Storage Tank T-1201
Report & Queries
Conclusion
Skill enhanced
Built more confidence
Gained professional experience
Knowledge application
Acknowledgment
Mr Eric Ang
Mr Quek Meng Kau
Engineers & Technicians
Dr Ridzual
Q & A session
