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Staff Training Slideshow 7-HACCP

This document provides an overview of Hazard Analysis and Critical Control Points (HACCP), a systematic preventative approach to food safety. It explains that HACCP involves identifying potential food hazards, determining control points to minimize risks, establishing critical limits for each control point, and monitoring procedures. The key aspects of an effective HACCP system include developing prerequisite programs to establish good practices for facilities, equipment, employees and sanitation. It also requires identifying critical control points in manufacturing processes where hazards can be prevented or controlled and corrective actions implemented. The goal of HACCP is for food companies to implement a comprehensive food safety management system through documented procedures and trained employees following all aspects of the HACCP plan.

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Hemen Sharadkumar Upadhyaya
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1K views20 pages

Staff Training Slideshow 7-HACCP

This document provides an overview of Hazard Analysis and Critical Control Points (HACCP), a systematic preventative approach to food safety. It explains that HACCP involves identifying potential food hazards, determining control points to minimize risks, establishing critical limits for each control point, and monitoring procedures. The key aspects of an effective HACCP system include developing prerequisite programs to establish good practices for facilities, equipment, employees and sanitation. It also requires identifying critical control points in manufacturing processes where hazards can be prevented or controlled and corrective actions implemented. The goal of HACCP is for food companies to implement a comprehensive food safety management system through documented procedures and trained employees following all aspects of the HACCP plan.

Uploaded by

Hemen Sharadkumar Upadhyaya
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd

HACCP What is It?

Food Safety Management

Food Safety - is it
expected?
Your customer/consumer expects that
your product is
Free from microbial contamination
free from insect/rodent
contamination
free from pesticides / chemicals
free from physical hazards

Groceries

22 Dec 07

HACCP

What Causes Food Safety


Incidents

direct causes include biological /


physical / chemical hazards
indirect causes are the result of
managerial and employee deficiencies
company needs to address changes in
peoples behavior to prevent
reoccurrence have the right
attitude!

22 Dec 07

HACCP

How can We Achieve Better


Food Safety in our Product

Think about the best way to do


things right
Implement a HACCP plan that
protects food going through our plant
Tackle underlying causes of
food contamination
Have a clean and sanitary
environment

22 Dec 07

HACCP

Why do we worry about Food


Safety?

Consumers / buyers / governments


demand that we produce safe food
Recalls are expensive can cost
jobs
We can get sick

our families: children, parents - not


some unknown person in a far away
place

22 Dec 07

HACCP

How do we achieve food


safety in our product?

Be aware of food hazards

Biological / chemical / physical

Keep out / minimize food hazards


Develop system to ensure food
safety in product

22 Dec 07

HACCP

Managing Food Safety

Managing Food Safety is most


effectively done through the
implementation of a HACCP system
utilizing documented references to
meet the requirements of BC CDC

BC Food Act and regulations

22 Dec 07

HACCP

Brief history of HACCP

HACCP was developed by Pillsbury


for the NASA space program in the
1970s
Codex Alimentarius (FAO) has
developed it for international use
Canada refined it in 1992 as the
Food Safety Enhancement
Program (FSEP)

22 Dec 07

HACCP

What is HACCP?

Hazard Analysis

What are Hazards?


Where can they be found?
How can they be controlled?

Critical Control Points

How do we control hazards?


CCPs measuring product acceptabilty

Prerequisite Programs creating an


environment to produce safe product

22 Dec 07

HACCP

Food Safety Hazards


Potential hazards can include:
Biological

Chemical

Microorganisms: bacteria / yeasts / molds /


viruses
insects
Cleaners
Lubricants / fuel / hydraulic fluid / coolants
pesticides

Physical

Glass / plastic / wood / rocks


Metals

22 Dec 07

HACCP

10

What is a food safety


management system?
A food safety mgt system helps the
process & people to produce a safe
product by controlling hazards
A food safety mgt system needs:
Effective procedures
Delegated responsibilities
Trained people
22 Dec 07

HACCP

11

What are the components of


a food safety program?

Programs supporting food safety in the


following areas:

Making employees more knowledgeable

Sanitation and Pest Control


Preventive Maintenance
Traceability / Recall Program
Employee Training

Doing things right the first time

Standard Operating Procedures


Policies

22 Dec 07

HACCP

12

Food Safety Management


System

Good Manufacturing Practices (GMP) /


Prerequisite Programs
must-do / should-do

Operational controls and Standard


Operating Procedures (SOP)
HACCP Plan(s) for product(s)

Critical Control Points (CCP) must do

Review / verification procedures

Self-inspection or audit
Government inspection or audit

22 Dec 07

HACCP

13

What are Prerequisite


Programs?
They are the foundation
of a food safety
management system:
1.
2.

3.
4.
5.

6.

Premises
Transportation and
Storage
Equipment
Personnel
Sanitation and Pest
Control
22Recall
Dec 07 / Traceability

HACCP

14

Having effective Prerequisite


Programs

Well maintained premises


Proper receiving / storage / shipping
practices
Sanitation and pest control programs
Well maintained and correctly operated
equipment
Properly trained employees
Tracking/Recall program

22 Dec 07

HACCP

15

Critical Control Points


(CCP)

Control Point - A step in the process


where the product can be stopped
and a measurement taken
Critical Control Point

Measurement is taken to determine if


product is acceptable or not
Has corrective actions that:

22 Dec 07

Bring the process back to acceptablity


Takes care of product that is unacceptable
HACCP

16

What is IndianLife Foods


doing about HACCP?

Developing a HACCP-based plan for


each product with CCPs
Developing Prerequisite Programs
Providing employee
training

22 Dec 07

HACCP

17

HACCP and the employee

Observe Good Manufacturing


Practices
Know Critical Control Points

Who is responsible?
Why is it a CCP?
Monitoring procedure
Frequency of monitoring
Keep records as required

22 Dec 07

HACCP

18

Responsibility for record


review

Plant
management /
supervisors
Government
inspectors

22 Dec 07

HACCP

19

Next steps

Know your job


Work together with supervisors and
inspectors be part of the HACCP team

Follow written procedures

Prove it !

22 Dec 07

HACCP

20

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