Transfer Stations
Transfer Station
Alternative to direct haul Justified when cost to transport waste from generation point to disposal site is greater than cost to transport from generation point to transfer station plus haul to the disposal site
Benefits
Large trailers replace many collection vehicles Get collection vehicles back to work rapidly Locate disposal site far from population areas Opportunity to inspect waste Opportunity to process waste Use multiple disposal sites
Need
Presence of illegal dumps and litter Remote disposal sites Small capacity collection vehicles Low density residential areas
Types
Direct discharge waste pushed into open trailers Storage/Surge pit tip onto floor, push to open trailer or into compactor that pushes waste into vehicle
Open Top Transfer Trailers
Top Loading Transfer Station
Surge Pit
Transfer Station Tipping Floor
Compactor System
Compacter
Precompactor System
Baler
Intermodal Container System
Direct Haul Operating Cost ($/ton-hr or mile) $/weight Or $/volume
Fixed TS Cost
TS Operating Cost ($/ton-hr or mile)
Time or distance
Problem Statement
Determine the break-even haul time between a direct haul system and a transfer station operation with the following properties: Direct haul system uses a 10 yd3 container Direct haul cost = $20/hr The transfer trailer has a capacity of 100 yd3 Tractor- trailer haul cost = $40/hr
TS Facility Costs
Function of amortized capital cost, capacity, operating costs
Cost $3,750,000 (for bldg, equipment, tractor/trailer) Capacity of 300,000 yd3 per year CRF is 0.08 (capital recovery factor is a function of interest rate and years to pay off converts capital cost to $/yr), yr-1 TS operating cost is $225,000/yr
Normalize all costs by capacity
Step 1a: Calculate Capital Cost Elements (TS)
TS total cost/yd3 = annual capital cost plus annual op cost
Amortize Capital cost: = $3,750,000 x 0.08 = $300,000/yr Total annual costs: ($300,000 + $225,000) yr-1 = $525,000/yr Cost/yd3: ($525000/yr)/300,000 yd3/yr = $1.75/yd3
Step 1b: Calculate Hauling Operating Cost
TS trailer haul operating cost = $40/hr/100 yd3 = $0.40/hr-yd3
Direct haul operating cost = $20/hr/10 yd3 = $2.00/ hr-yd3
Direct Haul Operating Cost ($2.00/ yd3-hr)
TS Operating Cost ($0.40/ yd3-hr) $/yd3
$1.75/yd3
1.1 hours
Hours
Equate Direct Haul Costs to Transfer Station Costs to Calculate the Break Even Haul Time (x)
$2.00/hr-yd3 x = $1.75/yd3 + $0.40/ hr-yd3 x
x = 1.1 hours
Class Example
A community which generates waste at a rate of 90 tons/day (7 days/wk) is considering the use of a transfer station. The community already owns collection vehicles so their cost can be ignored. Develop the appropriate cost equations and determine the breakeven haul time for the following conditions:
Problem Data Direct Haul
Direct Haul System
Vehicle Capacity = 8 tons Hauling Cost = $30/hr
Problem Data - TS
Present day Facility cost (operating and capital) = $5000 per ton of capacity/day Trailer cost = $30,000 ea Trailer capacity = 30 ton Trailer hauling cost = $35/hr Work Week = 5 days* Use 1 tractor and 3 trailers CRF = 0.12 Tractor cost = $50,000 ea
*Hint: determine the design capacity of the station Based on a 5 day work week. Calculate total facility cost using this value.
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Transfer Station Tipping Floor