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Maintenance: Group A Nurul Azmira Mohd Nazrin Fahmi Nur Saadah

Maintenance is essential to achieve quality, reliability, and efficient equipment operation. The objectives of maintenance include enabling product quality, customer satisfaction, maximizing equipment life, safety, minimizing costs and interruptions, and maximizing production capacity. The maintenance organization aims to achieve optimum availability and operating condition of production systems through controlling resources, utilizing maintenance technologies, and reacting quickly to failures. The document provides an example maintenance schedule involving daily, weekly, monthly, biannual, and annual tasks.

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96 views9 pages

Maintenance: Group A Nurul Azmira Mohd Nazrin Fahmi Nur Saadah

Maintenance is essential to achieve quality, reliability, and efficient equipment operation. The objectives of maintenance include enabling product quality, customer satisfaction, maximizing equipment life, safety, minimizing costs and interruptions, and maximizing production capacity. The maintenance organization aims to achieve optimum availability and operating condition of production systems through controlling resources, utilizing maintenance technologies, and reacting quickly to failures. The document provides an example maintenance schedule involving daily, weekly, monthly, biannual, and annual tasks.

Uploaded by

EncikKobain
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PPTX, PDF, TXT or read online on Scribd

7/14/12

MAINTENANCE

Group A Nurul Azmira Mohd Nazrin Fahmi Nur saadah


Click to edit Master subtitle style

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introduction

Maintenance is essential to achieve specified levels of quality and reliability, and efficient working best equipment will not work satisfactorily. The workforce and the materials must also be `maintained.

the

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objective
1.To enable product or service quality and customer satisfaction. 2.To maximize the useful life of the equipment, 3.To keep equipment safe and prevent the development of safety hazards. 4.To minimize the total production or operating costs. 5.To minimize the frequency and severity of interruptions to operating processes. 6.To maximize production/operation capacity from the given equipment resources.

Role of maintenance organization


Mission Is to achieve and sustain optimum availability. vOptimum Availability Is in part, determined by the availability of production systems and their auxiliary equipment. vOptimum Operating Condition The responsibility to maintain all direct and indirect manufacturing machinery, equipment, and systems so that they will be continuously in optimum operating condition.

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vMaximum Utilization of Maintenance Resources The maintenance organization controls a substantial part of the total operating budget in most plants. Maintenance manager controls the spare parts inventory. The goal of the maintenance organization should be the effective use of these resources. vOptimum Equipment Life To reduce maintenance cost . The maintenance organization should implement programs that useful life of all assets.

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Minimum Spares Inventory

Predictive maintenance technologies that are available maintenance can anticipate the need for specific equipment or parts far enough in advance to purchase them on an as-needed basis.
v

Ability to React Quickly

No all catastrophic failures can be avoided.

EVALUATION OF THE MAINTENANCE ORGANIZATION.


Three Types Maintenance of

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EXAMPLE OF MAINTENANCE SCHEDULE


Daily
-

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Clean and remove swarf. Check/top-up slide lubrication oil level in reservoir

Weekly

- Clean machine thoroughly. - Check exposed screws and nuts for tightness. - ATC models only - Check pull studs on the top of the tool shanks are tight and ATC slides are lubricated. - Check/top-up Cutting Coolant level.

Monthly

- ATC/Hydro Pneumatic Vice models - Check/top-up Air Lubricator oil level. - ATC/Hydro Pneumatic Vice models - Check condition of filter and drain any build-up of water in the filter bottle.

Biannually

- Check condition of electrical connections. - Check and clean collet. - Check all cables for kinks and breaks. - Clean sensors and microswitches. - Hydro Pneumatic Vice models - Check/top-up fluid level.

Annually

- Check slides for wear

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CONCLUSION
Enable product or service quality and customer satisfaction. 2.Enable maximize the useful life of the equipment, 3.Know how to keep equipment safe and prevent the development of safety hazards. 4.Can minimize the total production or operating costs. 5.Can minimize the frequency and severity of interruptions to operating processes. 6.Able to maximize production/operation capacity from the given equipment resources.
1.

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