XMR
Power Distribution Box
Operation Instruction
Version 1.1
HNAC TECHNOLOGY CO., LTD.
Contents
XMR Power Distribution Box
Operation Instruction
1 Summary.............................................................................................................................................................1
2 Ambient conditions.............................................................................................................................................1
3 Model definition.................................................................................................................................................2
4 Structural functions.............................................................................................................................................2
5 Operation and maintenance.................................................................................................................................3
6 FAQ and fault handling.......................................................................................................................................4
7 Ordering instruction............................................................................................................................................5
XMR Power Distribution Box
Operation Instruction
1 Summary
XMR power distribution cubicle is suitable for lighting, power distribution, overload
protection and short-circuit protection in the single-phase three wire system or three-phase five
wire system with rated frequency of 50Hz, rated voltage of 415V/240V, maximum total input
current not exceeding 10A-400A, and output current of single circuit not exceeding 63A. The
distribution cubicle is widely used in industrial and mining enterprises, high-rise buildings,
residences, commercial outlets and other places.
2 Ambient conditions
a) For indoor use, the height above sea level ≤ 2000m;
b) Ambient air temperature ≤+40℃ and no less than -5℃, the average temperature
within 24h ≤+35℃. The capacity shall be reduced for running according to actual
conditions when exceeding the range;
c) The relative humidity should not exceed 50% at +40℃, while at lower temperatures,
larger relative humidity is acceptable, e.g. 90% at +20℃. Considering the change of
temperature may sometime cause the condensation, the daily average should be less
than 95% and the monthly average less than 90%;
d) Daily mean of water vapor not more than 2.2*10 -3Mpa, the monthly mean not more
than 1.8*10-3Mpa;
e) The gradient between installation surface and vertical plane is ≤ 5;
f) The seismic intensity should be less than M8.0;
g) No frequent severe vibration;
h) The ambient air is not polluted by corrosion, fuel gas, water vapor, etc;
i) Please contact with manufacturer when used in special environment or there is other
requirements.
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XMR Power Distribution Box
Operation Instruction
3 Model definition
R: embedded installation; none: surface installation
Lighting
Power distribution cubicle
4 Structural functions
XMR lighting distribution cubicle consists of cubicle body, mounting plate and cubicle surface.
The cubicle body is bent and welded by steel plate, and is equipped with special bolts for
grounding. The mounting plate consists of breaker, inlet terminal and other components. The
arrangement and wiring of the components inside cubicle have fully considered the requirements
of installation space and wiring of the connecting terminals. The mounting plate and face frame
can be integrated into the cubicle. Built-in electrical switch elements are installed on the
component mounting plate, and can be arbitrarily combined. The upper and lower sides of the
cubicle body are provided with inlet and outlet holes. The casing of the cubicle is made of
metallic materials, and the surface installation and the embedded installation can be used at will.
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XMR Power Distribution Box
Operation Instruction
5 Operation and maintenance
5.1 After the equipment arrives at the place of receipt, the first thing to check is whether the
packing is intact. If there is any problem, inform the relevant departments to find out the
reason. For equipments that are not installed immediately, they should be temporarily stored
in an appropriate place according to the provisions of normal conditions of use, and the
corresponding protection should be made.
5.2 The installation of the product shall be carried out according to relevant standards or
installation schematic diagram. As there are surface and embedded installation methods of the
cubicle, attention shall be paid According to the user and design requirements.
5.3 After the equipment is installed, the following items should be checked and tested before it is
put into operation.
a) Check whether the cubicle top paint has fallen off and whether the cubicle is dry and
clean;
b) Check whether the operating mechanism of electrical components is flexible, there
should be no stagnation or excessive operating force;
c) Check whether the on and off of the main electrical appliances is reliable and accurate;
d) Check whether the transformer ratio and polarity between gauge reading and transformer
are correct;
e) Check whether the bus connection is good, whether the insulation supports, installation
parts and accessories are firmly and reliably installed;
f) Check whether the auxiliary contact meets the requirements, whether the fuse core
specification is correct, whether the setting value of the relay meets the design
requirements, and whether the action is accurate;
g) Check whether the contacts of the circuit meet the requirements of the electrical
schematic diagram;
h) Check whether the protection circuit system meets the requirements;
i) The insulation resistance measured by a 500V megohm meter shall not be less than 1
megohm.
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XMR Power Distribution Box
Operation Instruction
5.4 Precautions for use
a) The equipment is a low voltage power distribution cubicle with wall hanging or embedded
installation, operated on one side (front side) and maintained with one side open door. Only
professional personnel who have passed the examination can open the cubicle door of the
equipment for operation, inspection and maintenance.
b) When the air circuit breaker has been opened and closed for several times, the main
contact will burn partially and produce carbon substances, and the contact resistance will
increase. Therefore, air circuit breaker should be maintained and overhauled regularly
according to its operation instructions.
6 FAQ and fault handling
No. FAQ and Cause analysis Solutions
fault handling
1 Main inlet 1、 Control circuit breaks 1、 Check the break point according to the
line switch 2、 Controlled by interlocking schematic diagram
cannot be device 2、 Break other relevant interlocking
closed 3、 The second control fuse is switches
burnt out 3、 Replace the secondary fuse and find
4、 The breaker is in the out the reason
opening position 4、 Swing the breaker to the connection
5、 The breaker is not reset position
after tripping 5、 Press the reset button manually
6、 Contact with aftersales department
2 The indicator 1、 The fuse is burnt out 1、 Replace the secondary fuse and find
light has no 2、 The indicator light is burnt out the reason
indication out 2、 Replace the indicator light of the same
3、 The control circuit is model
disconnected 3、 Check the break point according to the
4、 The auxiliary point is not schematic diagram
connected 4、 Check whether the main contacts and
auxiliary contacts such as breaker and
AC contactor are connected
3 The ammeter 1、 The contact of current 1、 Tighten all the current terminals again
does not terminal is poor 2、 Replace the ammeter of the same
operate 2、 The ammeter is broken model
3、 The current transformer is 3、 Replace the current transformer of the
opened same model
4、 The wire connection of 4、 Tighten the wire connection of the
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XMR Power Distribution Box
Operation Instruction
the current transformer is current transformer
loose
4 The 1、 The voltmeter is broken 1、 Replace the voltmeter of the same
indication of 2、 The line string is loaded model
the three- 3、 The supply voltage 2、 Compare the voltage measured with a
phase fluctuates greatly multimeter
voltmeter is 4、 The voltage indication 3、 Check the high voltage condition, and
not accurate fluctuates greatly if there is no problem, check the output
5、 The secondary fuse burns voltage of the transformer
off one-phase or two- 4、 Reduce frequent startup of high-power
phase equipment, and adjust and balance the
three-phase load
5、 Replace the fuse of the same type
5 The 1、 The switch is broken 1、 Replace the switch of the same model
indication of 2、 Phase missing at the 2、 Check whether there is voltage at the
voltage power supply end power supply end
change-over 3、 The secondary fuse is 3、 Replace the fuse of the same type
switches burnt out
cannot be
commutated
7 Ordering instruction
7.1 Provide the complete design data
a) Primary System Diagram or Main Wiring Diagram;
b) Equipment Configuration Diagram or Equipment Ordering Diagram (according to the
actual conditions;
c) Secondary Principle Diagram ((or provided by manufacturer and approved by owner);
d) Cubicle Layout or Plan Layout.
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XMR Power Distribution Box
Operation Instruction
7.2 Provide the complete and accurate technical data and agreement; if not, the manufacturer will
follow the related standards or such data will be offered by the manufacturer.
7.3 If the equipments are used in special environmental condition or there are particular
requirements, please propose it when ordering.
7.4 Explain the color of the equipment case; if not, the manufacturer will make it according to
GB RAL7035 (spray paint plastic).
7.5 Explain the packing and transportation requirements for equipments. If not, the manufacturer
will make it according to related standards.
7.6 Provide the clear and exact place of delivery and the consignee. When goods arrived at
specific site, sign and take delivery if there is no special reason.
