ROOF THICKNESS VERIFICATION AS PER API 620

Contents:
1 2 3 4 5 6 7 8 Design Data Roof Design Shell Desin Compression Area Design Bottom Plate Design Intermediate Wind Girder Calculations Stabiltility Calculations Against Wind Load Stabiltility Calculations Against Seismic Load 8.1 8.2 8.3 8.4 8.5 9 10 11 12 13 14 Resistance To Over Turning Shell Compression For Unanchored Tanks Maximum Allowable Shell Compression For Unanchored Tanks Shell Compression For Anchored Tanks Maximum Allowable Shell Compression For Anchored Tanks

Uplift Load Cases As Per API 650 Table 3-21a Anchor Chair Calculations Foundation Loading Data Nozzle Reinforcement Calculations(LATER) Nozzle Flexibility Analysis As Per Appendix P of API 650(LATER) Venting Calculations As Per API 2000(LATER)

7.1)

Roof Thickness and Compression Area Verification As Per API 620 Nomenclature
P = = P1 = Total pressure in lbs/ft2 acting at a given level of the tank under the particular condition of loading. P1 + Pg Pressure in lbs/ft2 resulting from the liquid head at the level under consideration in the tank. Gas pressure in lbs/ft2 above the surface of the liquid. Thwe maximum gas pressure(not exceeding 15 lbs/ft2) is the nominal pressure rating of the tank. Pg is the positive except in computation used to investigate the ability of the tank to withstand a partial vacuum; in such computations its value is negative. Meridional unit force in lbs/inch of latitudinal arc, in the wall of the tank at the level of the tank under consideration. T1 is positive when in tension. Latitudinal unit force in lbs/in of maridional arc, in the wall of the tank under consideration. T2 is positive when in tension.(in cylinderical side walls the latitudinal unit forces are circumfrential unit forces) Radius of curvature of the tank side wall in inch in a meridional plane at the level under consideration. R1 is to be considered negative when it is on the side of the tank wall opposite from R2 except as provided in 5.10.2.6 Length in inch of the normal to the tank wall at the level under consideration measured from the wall of the tank to the axis of the revolution. R2 is always positive except as provided in 5.10.2.6 Total weight in lbs of that portion of the tank and its contents(either above the level under consideration, as in figure 5-4 panel b, or below it, as in figure 5-4 panel a) that is treated as a free body on the computations for that level. Strictly speaking the total weight would

Pg

T1

T2

R1

R2

include the weight of all metal, gas and liquid in the portion of the tank treated as described; however the gas weight is negligible and the metal weight may be negligible compared with the liquid weight. W shall be given the same sign as P when it acts in the same direction as the pressure on the horizontal face of the free body; it shall be given the opposite sign when it acts in the opposite direction. At = Cross section area in in2 of the side walls, roof or bottom of the tank at the level under consideration. Thickness in inch of the side walls, roof or bottom of the tank at the level under consideration. Corrosion allowance in inch Joint efficiency Maximum allowable stress for simple tension in lbs/in2 as given in table 5-1 Allowable compresive stress in lbs/in2 established as prescribed in 5.5.4

c E Sts

= = =

Sca

Design Data :
Desig Code Client's Specs Fluid Material Design Density of Contents Density of water for hydrotest = Specific Gravity Of Contents Material Yield Strength Design Temperature Internal Pressure Extrenal Pressure Liquid Level = = = = = = API 620 10TH Ed. ADD.01

= =

Sulphuric Acid A36 1820 113.623 1000 62.43 1.82 248.21 36000 100 1.015 146.16 0.0725 4200 13.78

Design Liquid Level Allowable Tensile Stress At Design Temperature Corrosion Allowance Shell Bottom Roof

= = =

4200 14 110.32 16000 6.4 0.25197 6.4 0.25197 6.4 0.25197

Inside Dia Of Tank Nominal Dia Of Tank Outside Dia of tank

D Dn D0

= = =

Height Of Shell Weight Of Compression Ring IF applicable Weight Of Accessories Wind Velocity Yield Strength Of Steel Structure Roof Angle

= = = =

4000 13.12 4010 13.16 4020 13.19 158.27 4200 14 450 3000 96.31 36000 11.3

Roof Design
Assumptions

As Per API 620 B 5.10.2

Taking Thickness Joint Efficiency Radius Of Dome

t E rr

= = = = = = 1xD

14 mm 0.551 inch 0.7

13.12 ft 1.31 ft

Height Of Cone Roof

One Half The included apex angle of the Conical roof or bottom . Radius Of Cone

78.7

6.69 ft

Angle b/w the normal to roof q and a vertical line at the roof to shell juncture

11.30

Roof Area Roof Weight Roof Weight Cross sectional Area at roof to shell junction
As per API 620 5.10.2.5.a

At'

= = W (Uncorroded) = W (corroded) = At = =

20256 141 Density x t x Roof Area 3163 1719 19478 135

For Conical Seg.

R1

Infinity

ft

As per API 620 5.10.2.5.a

R3 = D/2

= =

6.562 ft 78.74 inch

Case I :

Thickness At The Top Head Edge Against Internal Pressure

W/At W/At'

= =

-0.162 psi -0.156 psi (force acting in downward direction)

Now Calculating Meridional and Latitudinal Forces T1 = {R3/(2Cosa)}*{P+W/At} Equation 8 of 5.10.2.5

= T2 =

171 lbf/in {(P R3)/(Cosa)} 408 lbf/in Equation 9 of 5.10.2.5

Now As Per 5.10.3.2 If T1 and T2 both are +ve, then T = Max.(T1 and T2) 408 lbf/in T/(Sts.E) + C.A 0.288 inch

tcalc.

= =

Provided Thickness is Ok

Case II :

Thickness At The Top Head Center Against Internal Pressure

T1 '

= =

Rs/2(P+W/At')

0 lbf/in Rs x (P+W/At') - T1 0 lbf/in

T2 '

= =

Now As Per 5.10.3.2 If T1 and T2 both are +ve, then T = = = Max.(T1' and T2') 0 lbf/in T/(Sts.E) + C.A 0.252 inch

tcalc.

As these thicknesses are calculated based on the internal pressure of = 1.015 psi Therefore,
Back calculating the internal pressure limited by the actual provided thickness

tprov. T

T/(Sts.E) + C.A

(tprov. - C.A) X Sts X E = = 3351 lbf/in Now putting this value of T in the equation of T2, where we find the maximum calculated thickness T2 = Rs x (P+W/At x cos a) - T1

T P

= = =

Rs x (P+W/At x cos a) - Rs/2(P+W/At) T2 = T (2 X T/Rs) - W/At(2*cos a -1) #DIV/0!

#DIV/0!

As Per 7.18.3.2, our roof will be safe against the hydro test pressure of 1.25 x internal pressure i.e. 1.26875 psi

Case II :

Thickness At The Top Head Edge Against External Pressure

W = - (Live Load + Dead Load) x Roof Area -ve sign id due to the downward direction of load = = W/At W/At' = = -(25 + weight of roof in lbs/ft2) x roof area -4985 lbf -0.256 psi -0.246 psi

Now Calculating Meridional and Latitudinal Forces T1 = = = {R3/(2Cosa)}*{P+W/At} -66.0 lbf/in {(P R3)/(Cosa)} -29.1 lbf/in Equation 8 of 5.10.2.5

T2

Equation 9 of 5.10.2.5

Now As Per 5.10.3.5 T' = = = Max.{ABS(T1) , ABS(T2)} 66.0 lbf/in Min.{ABS(T1) , ABS(T2)} 29.1 lbf/in
Infinity

T" Similarly, R' R" Now, t18

= = = =

78.74 inch Sqrt{(T'+0.8 X T") X R'}/1342 +Solving By Equation 18 of API 620 C.A Infinity inch

t19

SQRT{T'' x R''}/1000 + CA 0.300 inch

Solving By Equation 19 of API 620

Now; As per 5.10.3.5.b Step-2 t18 - C.A R' =

Infinity

< .0067

t19 - C.A R'' treq treq

tprovided

= = = =

0.0006

< .0067

Max(t18 , t19) 0.300 inch

0.551 inch

As per 5.5.4.3 Allowable Compressive Stress; Sca

Provided thickness is O.K

Case IV :

Thickness At The Top Head Center Against External Pressure

T1 '

= =

Rs/2(P+W/At' ) 0.00 lbf/in Rs(P+W/At' ) -T1' 0.00 lbf/in

T2 '

= = Now As Per 5.10.3.5 T' T" Similarly R' = R2 R" = R1 Now, t18 t19 Now; As per 5.10.3.5.b Step-2 t18 - C.A R' t19 - C.A R'' treq treq
tprovided

= =

Max.{ABS(T1' ) , ABS(T2' )} 0.00 lbf/in Min.{ABS(T1' ) , ABS(T2' )} 0.00 lbf/in 0.00 inch 0.00 inch

= =

Sqrt{(T'-0.8 X T") X R'}/1342 + Solving By Equation 18 of API 620 C.A 0.252 SQRT{T'' x R''}/1000 + CA Solving By Equation 19 of API 620 0.252

#DIV/0!

< .0067

= = = =

#DIV/0! Max(t18 , t19)

< .0067

0.252 inch
0.551 inch

As per 5.5.4.3 Allowable Compressive Stress; Sca Sca =

= 106 x (t - C.A) R' #DIV/0!

As these thicknesses are calculated based on the external pressure of P = 0.0725 psi Therefore,
Back calculating the external pressure limited by the actual provided thickness

Now; As per 5.10.3.5.a t19 tprovided T'' T'' T'' Pext

NOTE:

= = = = = =

SQRT{T'' x R''}/1000 + CA SQRT{T'' x R''}/1000 + CA [(tprovided-C.A) x 1000 ]2 / R'' #DIV/0! lbs/in

-Rs/2(P+W/At' ) 2/Rs x T'' - W/At' #DIV/0! Psi

As Per 32-SAMSS-006 Para 5.4.k, roof live loads shall not be less than concentrated load of 225 Kgs over 0.4 meter square area. for this purpose, by considering the roof segment of 700mm diamter which is equivelant to 0.4 meter squre area is to be analysed against these loading conditions #DIV/0!
For result and methodolgy see ANNEXURE 1

3)

Shell Design
Shell calculations are based on different assumed thicknesses, here we will perform the specimen calculations for 1st shell course and the others are given in the tabulated form which are mentioned below.

Case I :

Thickness of 1st shell course Against Internal Pressure

Joint Efficiency

= = = =

0.85 0.630 inch 26004 lbs 3163 lbs

Taking thickness of Ist Shell Course

Total weight of shell of different thicknesses. Total weight of roof

Total Weight; W W/At Now Total Pressure

(Roof Pl.+Shell). = =

29167 lbs 1.50 psi

Internal Pressure + Pressure due to liquid head

=
Now calculating the latitudinal and maridianal forces As Per 5.10.2.5.c

24.31 psi

T1

= = = =

Rc/2(P+W/At) equation 10 of 5.10.2.5 1,016 lbs/inch Rc x P equation 11 of 5.10.2.5 1,915 lbs/inch

T2

Now As Per 5.10.3.2 If T1 and T2 both are +ve, then T = = tcalc. = =

Max.(T1 and T2) 1,915 T/(Sts.E) + C.A 0.39 inch lbs/inch

The same procedure is adopted while confirming the thickness during hydrotest

As this thickness is calculated based on the internal pressure of P = Internal Pressure + Pressure due to liquid head = 24.31 psi Back calculating the internal pressure limited by the actual provided thickness tprov. T/(Sts.E) + C.A = T = 5,140 lbs/inch

Now putting this value of T in the equation of T2, where we find the maximum calculated thickness T2 Pmax.int = = = Rc x P T2/Rc T2=T 65.28 psi

Case II :

Thickness of 1st shell course Against External Pressure

= -(Weight Of Roof Plates + Weight Of shell + Live Load) = -32684 lbs Pext. = -0.0725 psi -ve sign id due to the downward direction of load
W Now calculating the latitudinal and maridianal forces As Per 5.10.2.5.c

T1

Rc/2(P+W/At) equation 10 of 5.10.2.5 -69 lbs/inch Rc x P equation 11 of 5.10.2.5 -5.71 lbs/inch

T2

Now As Per 5.10.3.5 T' T"

similarly,

= =

Max.{ABS(T1) , ABS(T2)} 69 lbs/inch Min.{ABS(T1) , ABS(T2)} 6 lbs/inch

R' = Rc R" = Rc Now, t18

= =

78.74 inch 78.74 inch

= = t19 = = Now; As per 5.10.3.5.b Step-2 t18 - C.A R' t19 - C.A R'' treq = = =

Sqrt{(T'+0.8 X T") X R'}/1342 + C.A 0.3087 inch SQRT{T'' x R''}/1000 + CA 0.2732 inch

Solving By Equation 18 of API 620 Solving By Equation 19 of API 620

0.0007

< .0067

0.0003 Max(t18 , t19)

< .0067

0.3087 inch = 106 x (t - C.A) R' 0

As per 5.5.4.3 Allowable Compressive Stress; Sca Sca =

Psi

Back calculating the external pressure limited by the actual provided thickness

Now; As per 5.10.3.5.a

as the maximum thickness is obtained by equation 18, therefore back calculating the external pressure limited by tprov.

t18 {1342 x (tprov.-C.A)}2/R' {1342 x (tprov.-C.A)}2/R'

= = =

Sqrt{(T'+0.8 X T") X R'}/1342 + C.A T'-0.8 X T" -Rc/2(P+W/At)- 0.8 x (Rc x P)

Now Putting the values in the above equation

Pmax.ext.

-31.27 Psi

-ve sign shows the vacuum condition.

Assuming Thicknesses of Various Shell Courses and Calculate their Weights

Now following the above mentioned procedure for the calculation of remaining shell courses.

CASE 1. Table 1.
Shell Coures #

Internal Pressure With Full of Liquid

Thickness mm inch mm

Width inch Kgs

Weights

1 2 3 4 5 6

16 14 12 10 0 0

0.630 0.551 0.472 0.394 0.000 0.000

2450 2450 2450 1650 0 0

96.46 96.46 96.46 64.96 0.00 0.00 =

3,863 3,380 2,897 1,626 -

Total Weight Of Shell

Table 2.
Weight of Roof lbs Weight of Shell lbs Total Weight Total Weight WHydrotest W lbs lbs

Shell Coures #

W/At Psi

1 2 3 4 5 6

3,163 3,163 3,163 3,163 3,163 3,163

26,004 17,467 9,997 3,594 -

29,167 20,630 13,160 6,756 3,163 3,163

29,167 20,630 13,160 6,756 3,163 3,163

1.50 1.06 0.68 0.35 0.16 0.16

Table 3.
Internal Pressure Psi Contents Pressure head Psi Water Pressure Head Psi Total Pressure PContents Psi Total Pressure PHydrotest Psi

Shell Coures #

1 2 3 4 5 6

1.015 1.015 1.015 1.015 1.015 1.015

23.30 16.96 10.61 4.27 0.00 0.00

12.80 9.32 5.83 2.35 0.00 0.00

24.31 17.97 11.63 5.29 1.02 1.02

14.07 10.59 7.10 3.62 1.27 1.27

As Per 7.18.3.2 Internal Presssure for Hydrotest is 1.25 * Pint Now Calculating Meridianal and Latitudinal Forces aginst pressure and During Hydrotest Condition. Pcon.+W/At internal Psi Phydro+W/At Hydrotest Psi

Shell Coures #

T1 lbs/inch

T1hydro lbs/inch

1 2 3 4 5 6

25.81 19.03 12.30 5.63 1.18 1.18

15.57 11.64 7.78 3.96 1.43 1.43

1,016.22 749.25 484.44 221.79 46.35 46.35

612.92 458.46 306.16 156.01 56.34 56.34

Shell Coures #

T2 lbs/inch

T2hydro lbs/inch

T{Max.(T1,T2) T{Max.(T1hyd., T2hyd.)} } lbs/inch lbs/inch

1 2 3 4 5 6

1,914.53 1,415.11 915.69 416.27 79.92 79.92

1,107.93 833.52 559.11 284.71 99.90 99.90

1,914.53 1,415.11 915.69 416.27 79.92 79.92

1,107.93 833.52 559.11 284.71 99.90 99.90

Now Calculating the required thickness as Per 5.10.3.2

Shell Coures # tcalc. thydro tcalc<tprov. thydro<tprov.

Shell Coures #

inch

inch

inch OK OK OK OK Not OK Not OK

inch OK OK OK OK Not OK Not OK

1 2 3 4 5 6

0.39 0.36 0.32 0.28 0.26 0.26

0.33 0.31 0.29 0.27 0.26 0.26

Now Back Calculating the pressure limited by actual provided thicknesses.

Shell Coures #

T lbs/inch

Pmax. internal Pmax.inter>Pint. Psi inch OK OK OK OK Not OK Not OK

1 2 3 4 5 6

5,140 4,069 2,998 1,928 (2,822) (2,822)

65.28 51.68 38.08 24.48 (35.84) (35.84)

CASE 2.

External Pressure In Empty Condition

Shell Coures #

External Pressure Psi

Weight of Roof lbs

Weight of Shell lbs

Live Load lbs

Total Weight W lbs

1 2 3 4 5 6

-0.0725 -0.0725 -0.0725 -0.0725 -0.0725 -0.0725

3,163 3,163 3,163 3,163 3,163 3,163

26,004 17,467 9,997 3,594 -

3516.60 3516.60 3516.60 3516.60 3516.60 3516.60

-32683.74 -24146.34 -16676.11 -10273.06 -6679.51 -6679.51

Shell Coures #

W/At Psi

P+W/At Psi

T1 lbs/inch

T2 lbs/inch

1 2 3 4 5

-1.678 -1.240 -0.856 -0.527 -0.343

-1.750 -1.312 -0.929 -0.600 -0.415

-69 -52 -37 -24 -16

-5.709 -5.709 -5.709 -5.709 -5.70866142

-0.343

-0.415

-16

-5.70866142

Shell Coures #

T' lbs/inch

T'' lbs/inch

R' inch

R'' inch

1 2 3 4 5 6

69 52 37 24 16 16

6 6 6 6 6 6

79 79 79 79 79 79

79 79 79 79 79 79

Shell Coures #

t18 inch

t19 inch

t18t19C.A/R'<.0067 C.A/R'<.0067 inch inch

1 2 3 4 5 6

0.3087 0.3016 0.2944 0.2871 0.2822 0.2822

0.2732 0.2732 0.2732 0.2732 0.2732 0.2732

0.0007 0.0006 0.0005 0.0004 0.0004 0.0004

0.0003 0.0003 0.0003 0.0003 0.0003 0.0003

Shell Coures #

tcalc. inch

tcalc<tprov. inch OK OK OK OK Not OK Not OK

1 2 3 4 5 6

0.3087 0.3016 0.2944 0.2871 0.2822 0.2822

(3,200) (3,200)

Now Back Calculating the pressure limited by actual provided thicknesses.

Shell Coures #

Pmax. External Psi

Pmax.ext.>Pext. inch OK OK OK OK OK

1 2 3 4 5

-31.27 -19.53 -10.53 -4.29 -14.05

-14.05

OK

Compression Area Design

As Per 5.12.4.2 Wh =

As Per API 620

Width in inch of roof consider to participate in resisting the circumfrential forces acting on the compression ring region. Corresponding Width in inch of shell to be participating. Thickness in inch of roof at and near the juncture of the roof including corrosion allowance. Corresponding thickness in inch of shell at and near the juncture of the roof and shell. Length in inch of the normal to the roof at the juncture b/w the roof and the shell measured from the roof to the tank vertical axis of of revolution. Horizontal radius in inch of the cylinderical shell at its juncture with the roof of the tank. Circumfrential unit force in the shell side wall of the tank at its juncture with the roof in lbf/in measured along an element of the cylinder. Angle b/w the direction of T1 and a vertical line . Total circumfrential force in lbs acting in a vertical cross section through the corresponding ring region. Net Area in Inch2 of the vertical cross section of metal required in the compression ring region exclusive of of all corrosion allowances.

Wc th

= =

tc

R2

Rc

T2s

= =

AC

Now, Calculating the Wh and Wc based on the acual provided thickess of the roof and shell. Wh = = 0.6 x {R2 x (th-C.A)}0.5 2.91 inch

Wc

= =

0.6 x {Rc x (tc-C.A)}0.5 2.91 inch

Now, As per 5.12.4.3 Q Therefore, T2s = P X R3 79.92125984 lbs/inch -11807 = T2 X Wh + T2s x Wc - T1 X Rc x Sin a equation 26

So, As per 5.12.4.3 AC = = = Q/15000 0.79 inch

2

equation 27 507.84 mm2 1295 mm2

Aprovided

2.01 inch2

Provided thickness and the compression area is sufficient compared with values, achieved, based on API 620.

Providing the compression Area As per Figure 5-6 of API 620 Detail f Provided Thickened Plate t 36 mm

1.417 inch

Wh

= = = =

0.6 x {R2 x (t-C.A)}0.5 0.00 inch 0.6 x {Rc x (t-C.A)}0.5 5.75 inch

Wc

Therefore, Aprov. = = Wh x (t-C.A) + Wc x (t-C.A) 6.7 inch2

As Aprov.>Areq. Compresssion Ring Is OK As the required area for compression ring region is extra ordinary high Therfore we will provide the Curved Knuckle region in order to avoid the requirement of compression ring region. Tori Spherical Head Knuckle Calculation (Per ASME Section VIII Division 1 Sec.4)

L P E t r s

= = = = = =

Inside Dish Radius Internal Design Pressure Joint Efficiency Provided Thickness

0 inch 1.015 psi 0.7 0.551 inch

Knuckle Radius(12% of diameter 100.8 inch of shell as per 5.12.3.1) Material Allowable Design Stress 16000 psi

= =

0.25 X {3 + (L/r)0.5} 0.75 [{P X L X M}/{2 X S x E - 0.2 X P}] + C.A 0.252

tcalc

= =

inch

Now back calculting the internal pressure limited by actual provided thickness.

Pmax. Int

= =

{2 x S x E x (tprov.-C.A)}/{L x M + 0.2 x (tprov.-C.A)} 112000.00 psi

5)

Bottom Plate Design

Bottom Plate Area = = = = = = = = =
p/4(Bottom OD-2 X Annular Ring Width)2

7140 inch2
p/4(Bottom OD)2 - Bottom Plate Area

Annular Plate Area Joint Efficiency E

As per 5.9.4.2

13540 inch2 0.7 .25 + C.A 0.502 inch 10 mm 0.394 mm .25 + C.A 0.502 inch 10 mm 0.3937 inch Density x (tprov.x Bottom Area + tprov x Annular Area) 2307 lbs 830 lbs (Corroded)

tmin bottom
tprov bottom

tmin annular tprov.annular Total Weight

= = =

Vacuum Calculations as Per ASME Section VIII Div.1

Weight of bottom plate resisting Pbottom external vacuum Effective External Pressure Pext.eff

= = = =

0.2833 x tprov.bottom.corr. 0.0402 psi Pext + Pbottom -0.0323 psi

As the weigt of bottom plate is greater than the vacuum. So there is no need to calculate the thickness agianst vacuum.

td ext tprov ext C

for 1st shell course for 1st shell course

= = = = =

(tcalc. - C.A) 0.14 inch (tprov. - C.A) 0.38 inch 0.33 X td ext./tprov 0.12

Therefore, Thickness required against vacuum tvacuum

OD X ( C X Pext.eff/S X E)0.5 + C.A

= tcalc.
tprov.

0.318 inch Max.(tcalc.,tvac.) 0.502 inch

0.394 inch

= = =

Now back calculating the maximum external pressure limited by bottom plate

Pmax.ext.

= =

-[{tprov. - C.A}/OD}2 X {S X E/C} + Pbottom] -0.1132 psi

As Per 5.10.6

6)

Design Of Intermediate Wind Girder

H1 Where, H1 = =

6 x (100 x t) x (100xt/D)3/2

Vertical Distance b/w the intermediate wind girder and the top of the shell or in the case of the formad head the vertical distance b/w the intermediate wind girder and the head bend line plus one third the depth of the formed head. The thickness of the top shell course as ordered condition unless otherwise specified in inch. Nominal tank diameter in ft.

H1 Now, As per 5.10.6.1.a

1928.97 ft

Dynamic Pressure Against the wind velocity @ 100mph Dynamic Pressure due to internal vacuum Total Dynamic Pressure @ 100mph Now, As per 5.10.6.1.d Dynamic Pressure due to vacuum Actual Dynamic Pressure Therefore H1 shell be decreased by the factor Now,

= = =

31 5 36

= = =

10.44 41.44 0.87

H1

1675.7 ft

(after multiplying with load factor)

Transformed Shell Thicknesses

Wtr
Where,

As Per 5.10.6.2

= = =

W X (tuniform/ttop)2.5 Thickness Of Top Shell Course as ordered condition in inch. Thickness Of Shell Course for which transposed width is being calculated as ordered condition in inch. Actual course width in ft Transposed course width in ft

tuniform ttop

W Wtr

= =

1st Shell Course

Thickness Of First Shell Course Transposed Course Width t1 Wtr = = 0.630 3.92

2nd Shell Course

Thickness Of 2nd Shell Course Transposed Course Width t2 Wtr = = 0.551 5.47

3rd Shell Course

Thickness Of 3rd Shell Course Transposed Course Width t3 Wtr = = 0.472 8.04

4th Shell Course

Thickness Of 4th Shell Course Transposed Course Width t4 Wtr = = 0.394 5.41

5th Shell Course

Thickness Of 5th Shell Course Transposed Course Width t5 Wtr = = 0.000 #DIV/0!

6th Shell Course

Thickness Of 6th Shell Course Transposed Course Width Now, Transformrd height of shell t6 Wtr = = 0.000 #DIV/0!

Htr

22.83

As Htr<H1Intermediate Wind Girder In Not Required

7)

Stability Calculations Against Wind Load

Wind Velocity Height Of Tank including Roof Height V Ht

Per ASCE-02

= = = = = = = = = = = =

0.0 15.1 4.6 0.85 0.7 0.95 0.95 1 1.25 38.89 0.6013 x Kz x Kzt x Kd x V2 X I/1000 1.046 qz x D0 x qf x Cf x Ht 11.51

Effective Wind Gust Factor Force Coefficient Wind Directionality Factor Velocity Pressure Exposure Co-eff Topo Graphic Factor Importance Factor

qf Cf Kd Kz Kzt I V

Design Wind Pressure

qz

Design Wind Load

P1

= =

Overturning Wind Moment

Mw

P1 X Ht 2

26 19530

Resisting Moment

Mr

2 x (Ws' + Wr' - Uplift Due to Internal Pressure)

Ws' Wr'

= =

Total Weight Of Tank Shell Total Weight Of Tank Roof

13426 lbs 1719 lbs

Mr

8555 lbs-ft
Uplift is graeter than shell and roof weight

As Mw>Mr Anchorage is Required

8)

Stability Calculations Against Seismic Load

Ms Ms = = = = = = = = = = = = = = = = =

Per API 620 Appendix. L

Over Turning Moment Due To Siesmic Forces Z x I x {C1 x WS x XS + C1 x Wr x Ht + C1 x W1 x X1 + C2 x W2 x X2} Seismic Zone Factor From Table L-2 0.075 For Seismic Zone One Importance Factor 1.25 Site Amplification Factor From Table L-3 1.2 Lateral Earthquake Force Coefficient 0.6 As Per L.3.3.1 Lateral Earthquake Force Coefficient 0.75 X S As Per L.3.3.2 T Natural Period Of First Sloshing Mode As Per L.3.3.2 0.5 k x OD Factor For D/H Obtained From Figure L-4 0.957 0.607 From Figure L-4

Therefore, Z I S C1 C2 Where T And k So, D/H Now, k

T C2 Now,

= =

2.204 0.4083

From Figures L-2 and L-3 X1/H X2/H W1/Wt W2/Wt Where Wt So, X1 X2 W1 W2 Xs Now, C1 x WS x XS C1 x Wr x Ht C1 x W1 x X1 C2 x W2 x X2
Ms

= = = = = = = = = = = =

0.375 0.585 0.543 0.461

From Figure L-3 From Figure L-3 From Figure L-2 From Figure L-2

Weight of tank Contents @ Maximum Liquid Level 211,777 lbs 5.17 8.06 114,994.96 97,629.24 Height From The Bottom Of Tank Shell To The Shell Centre Of Gravity 6.89 ft

= = = = =

107498 26,150 356,530 321,305.66 76,077 lbs-ft

Per API 620 Appendix. L.4

8.1)

Resistance To Over Turning

Assuming No Anchors are provided WL = =

7.9 x tb x (Fby x G x H)0.5 2837.1 lbs/ft

Now, 1.25 x G x H x D = 413.5 lbs/ft

AS WL>1.25GHD Therefore WL=1.25GHD

WL

413.5 lbs/ft
Per API 620 Appendix. L.5.1

8.2)

Shell Compression For Unanchored Tanks

Ms

0.39

D2(Wt+WL) Where, Wt = =

0.39

{Weight of Roof + Weight Of Shell}/p x D 704 lbs/ft

As Ms/{D2*(Wt+WL)<0.785 Use b=Wt+ 1.273*Ms/D2

The Maximum Longitudinal Compressive Force at The Bottom Of The Shell So, Wt + 1.273 x Ms b = D2 = 1,260.68 lbs/ft

8.3)

Maximum Allowable Shell Compression For Unanchored Tanks 620 Appendix. L.5.3 Per API
b/12t = = Maximum Longitudinal Compressive Stress 166.78 psi

Now, GHD2 t2 So, GHD2 t2 = 10994 < 1.00E+06

As GHD2/t2<1000000 Use Fa=(1000000*t/2.5*D)+600*sqrt(GH)

Therefore, Fa = =
0.5 1000000 x t + 600 (GH)

2.5 x D 22109.2 psi

As b/12t<Fa Shell is Safe In Compression

8.4)

Shell Compression For Anchored Tanks

Per API 620 Appendix. L.5.2

The Maximum Longitudinal Compressive Force at The Bottom Of The Shell So, Wt + 1.273 x Ms b = D2 = 1,260.68 lbs/ft

8.5)

Maximum Allowable Shell Compression For Anchored Tanks API 620 Appendix. L.5.3 Per

b/12t

= =

Maximum Longitudinal Compressive Stress 166.78 psi

Now, GHD2 t2 So, GHD2 t2 = 11486 < 1.00E+06

As GHD2/t2<1000000 Use Fa=(1000000*t/2.5*D)+600*sqrt(GH)

Therefore, Fa = =
0.5 1000000 x t + 600 (GH)

2.5 x D 22109.2 psi

As b/12t<Fa Shell is Safe In Compression

9)

Uplift Load Cases As Per API 650 Table 3-21a

P Pt th Mw Ms W1

= = = = = =

Design Pressure in inch of water Column Test Pressure in inch of water column Roof Plate thickness in inches Wind Moment in ft-lbs Seismic Moment in ft-lbs

28.0952 35.119 0.551 19530 76,077

Dead Load Of shell minus any corrosion allowance 16,426 and any dead load other than roof plate acting on the shell minus any corrosion allowance in lbs Dead Load Of shell minus any corrosion allowance 18,145 and any dead load including roof plate acting on the shell minus any corrosion allowance in lbs Dead Load Of shell using as built thicknesses and 29004 any dead load other than roof plate acting on the shell

W2

W3

using as built thicknesses in lbs Note = The Allowable Tension Stresses are Taken From Table 5-7 of API 620
A36

Material
Fy

= =

36000 psi

From Table 1 of B55-E01

UPLIFT LOAD CASES Design Pressure Test Pressure Wind Load Seismic Load Design Pressure + Wind Design Pressure + Seismic

Fall U NET UPLIFT FORMULA,For Anchor Bolts (lbf) (PSI) 2 ((P - 8th) x D x 4.08) - W1 217 15300 ((Pt - 8th) x D2 x4.08) - W1 (4 x Mw / D) - W2 (4 x Ms / D) - W2
2 2

5153 -12192.06 5043.39

20349 28800 28800 20349 20349

((P - 8th) x D x 4.08) + (4 x Mw / D) - W1 6170 ((P - 8th) x D x 4.08) + (4 x Ms / D) - W1 23405

UPLIFT LOAD CASES Design Pressure Test Pressure Wind Load Seismic Load Design Pressure + Wind Design Pressure + Seismic

Reqd. Bolt Area Ar = tb/Fall (in2) 0.00025 0.00452 -0.00756 0.00313 0.00541 0.02054

Reqd. Bolt Area 0.16 2.92 -4.88 2.02 3.49 13.25

No Of Anchor Bolt Provided Max. Required Bolt Area Bolt Area Provided Dia Of Anchor Bolt Bolt Circle Dia Bolt Spacing

N Areq. Aprov. d

56
2 0.02054 inch 2 3.25 inch

(Providing 2.25" anchor bolt area by the corrosion allowance of 1/4"on th

2.5 inch 20240 mm 1135 mm

Value of Area is obtained from Table II of B55-E01 As Aprov.>Areq. Anchor Bolt Is Safe.

10)

Anchor Chair Calculations

As Per AISI E-1, Volume II Part VII

Top Plate Thickness Critical Stress b/w the hole and and the free edge of plate Distance from outside of the top plate to edge of the hole Distance b/w gussett plates Anchor Bolt Diameter Design Load Or Maximum Allowable load or 1.5 times the actual bolt load whichever is lesser So, Top Plate Thickness Actual Used Plate Thickness

C S f

= = =

[P(0.375g-0.22d)/Sf]0.5

21 ksi 2.67 inch

g d P

= = =

3.93 inch 2.5 inch 1 kips

C C

= =

0.10 inch 2.58 mm 30 mm

Thickness Provided Is OK

Anchor Chair Height Calculations

Sinduced Reduction Factor Z = =
Pe[{1.32*Z/(1.43*a*h2/Rt)+(4ah2)0.333}+{0.031/(Rt)0.5}] t2

1/[{0.177am(m/t)2/(Rt)0.5}+1]

Top Plate Width Anchor Chair Height Nominal Shell Radius Shell Thickness Corroded Bottom Plate Thickness Corr. Anchor Bolt Accentricity Allowable Stress So,

a h R t m e Sallowable

= = = = = = =

13.77 inch 22 inch 79 inch 0.378 inch 0.142 inch 4.01 inch 25 ksi

Z Sinduced

= =

0.991 0.17
ksi

Gussett Plate Thickness Calculations

Gussett Plate Thickness Jmin = = = =

0.04(h-C)
0.83 inch 21.152 mm 30

Actual Gussett Plate Thickness

Gussett Plate Thickness Is Adequate Now

Average Width of Gussett =

JxK J K JxK P/25

= = = = OK

P/25 1.181 5.118 6.045 0.0251

= in in

11)

Foundation Loading Data

The Self weight of roof and live load will be transferred to shell

Live load transferred to foundation

Live Load on roof

Area Of Roof Ar

= = = C LL = =

25 psf
2 20256 inch

Total Live Load

Circimference of tank Live Load Transferred to foundation

3517 lbs 41 ft 85 lbs/ft

Dead load transferred to foundation

Self Weight Of Shell Self Weight Of Shell Self Weight Of Bottom including annular plate Weight of accessories Toatal Dead Load Acting On Shell Dead Load Transferred to foundation Ws Wr Wb = = = 26004 lbs 3163 lbs 2307 lbs

Wa WD

= =

3000 lbs 32167 lbs

DL

778 lbs/ft

Operating & Hydrostatic Test Loads

Self weight of tank Weight of contents in operating condition Weight Of Water in hydrotest condition Uniform Load In operating condition Uniform Load In test condition = = 34474 lbs 211777 lbs

249,345 lbs

Self Wt + Fluid=Wo =

2 36039 lbs/ft

Self Wt+Water=Wh =

2 283,819 lbs/ft

Wind Load Transferred to Foundation

Base Shear Due to wind load Reaction Due To Wind Load Moment Due to wind load Fw = 2588 lbs

Rw

36 lbs/ft

Mw

19530 lbs-ft

Seismic Load Transferred to Foundation

Base Shear Due to Seismic load Reaction Due To Seismic Load Moment Due to Seismic load Fs = 10083 lbs

Rs

140 lbs/ft

Ms

76,077 lbs-ft

Summary of Foundation Loading Data

Dead Load Live Load Uniform Load Operating Condition uniform Load Test Condition Base Shear Due TO wind Load Reaction Due To Wind Load Moment Due To Wind Load Base Shear Due TO Seismic Load Reaction Due To Seismic Load Moment Due To Seismic Load DL LL WO Wh Fw Rw Mw Fs Rs Ms 778 85 36039 283,819 2588 36 19530 10083 140 76,077 lbs/ft lbs/ft lbs/ft2 lbs/ft2 lbs lbs/ft lbs-ft lbs lbs/ft lbs-ft

of the tank under the

d at the level under

liquid. Thwe maximum minal pressure rating ation used to investigate cuum; in such

rc, in the wall of the tank

, in the wall of the tank sion.(in cylinderical frential unit forces)

h in a meridional plane nsidered negative from R2 except

the level under ank to the axis of the ded in 5.10.2.6

nd its contents(either e 5-4 panel b, or d as a free body on the he total weight would

n the portion of the ight is negligible and with the liquid weight. s in the same e of the free body; n the opposite

or bottom of the tank

om of the tank

n lbs/in2 as given in

hed as prescribed

10TH Ed. ADD.01

Kg/m3 lbs/ft3 Kg/m3 lbs/ft3 Mpa psi

O

psi psf psi mm ft

mm ft Mpa psi mm inch mm inch mm inch mm ft mm ft mm ft inch mm ft lbs lbs mph psi B

( 0.8D TO 1.2D)

in2 ft2 lbf lbf in2 ft2

ownward direction)

uation 8 of 5.10.2.5

uation 9 of 5.10.2.5

uation 8 of 5.10.2.5

uation 9 of 5.10.2.5

ving By Equation 18 of API 620

ving By Equation 19 of API 620

Psi

lving By Equation 18 of API 620

lving By Equation 19 of API 620

Psi

#DIV/0!

ntrated load of 225 Kgs over 0.4

s equivelant to 0.4 meter squre

e to liquid head

lving By Equation 18 of API 620

lving By Equation 19 of API 620

ing shell courses.

Weights lbs

Weights corroded Kgs

8,537 7,470 6,403 3,594 26,004

2,318 1,835 1,352 585 corroded weight

Weight of Contents lbs

453,808 330,271 206,735 83,198 -

211,777

Total Weight WHydrotest lbs

278,512 202,098 126,750 52,470 3,163 3,163

T1 lbs/inch

1,933.49 1,416.82 902.31 389.96 -

T{Max.(T1,T2) } lbs/inch

1,933.49 1,416.82 915.69 416.27 -

by using eq.18 [1342(tprov-C.A)]2/Rc 3267 2048 1112 459 1452

1452

resisting the n ring region.

juncture b/w

ieved, based on API 620.

tprov x Annular Area)

S X E)0.5 + C.A

OD}2 X {S X E/C} + Pbottom]

mediate wind girder and the top formad head the vertical distance er and the head bend line plus

urse as ordered condition

psf psf psf

psf psf

ter multiplying with load factor)

s ordered condition in inch.

hich transposed width is dition in inch.

inch ft

inch ft

inch ft

inch ft

inch ft

inch ft

ft

km/hr ft m

m/sec

6013 x Kz x Kzt x Kd x V2 X I/1000 KN/m2 x D0 x qf x Cf x Ht

KN-m lbs-ft

plift Due to Internal Pressure)

(Corroded) (Corroded)

han shell and roof weight

+ C2 x W2 x X2}

Shell Centre Of Gravity

endix. L.5.1

r API 620 Appendix. L.5.3

endix. L.5.2

r API 620 Appendix. L.5.3

inch of H2O inch of H2O inch ft-lbs ft-lbs lbs

lbs

lbs

Fall For Anchor Bolts (PSI) 15300 20349 28800 28800 20349 20349

tb = U / N Load / 3.88 92.01 -217.72 90.06 110.18 417.95

oviding 2.25" anchor bolt area by considering e corrosion allowance of 1/4"on the dia)

*h2/Rt)+(4ah2)0.333}+{0.031/(Rt)0.5}]

t)2/(Rt)0.5}+1]

0.025

11 1 1726 13,589 12 1 26 45 2 103

KN/m KN/m KN/m2 KN/m2 KN KN/m KN-m KN KN/m KN-m

Weights corroded lbs

5,110 4,045 2,981 1,290 13,426

Weight of Water lbs

Total Weight W lbs

249,345 181,468 113,591 45,713 -

482,975 705896.6275 350,901 219,894 89,955 3,163 3,163

W/At Psi

W/Athydro Psi

Pcon.+W/At internal Psi

Phydro+W/At Hydrotest Psi

24.80 18.02 11.29 4.62 0.16 0.16

14.30 10.38 6.51 2.69 0.16 0.16

49.11 35.99 22.92 9.90 1.18 1.18

28.37 20.96 13.61 6.31 1.43 1.43

T1hydro lbs/inch

T2 lbs/inch

T2hydro lbs/inch

1,116.91 825.25 535.75 248.41 -

1,914.53 1,415.11 915.69 416.27 -

1,107.93 833.52 559.11 284.71 -

T{Max.(T1hyd., T2hyd.)} lbs/inch

tcalc. inch

thydro inch

tcalc<tprov. inch OK OK OK OK Not OK Not OK

thydro<tprov. inch OK OK OK OK Not OK Not OK

1,116.91 833.52 559.11 284.71 -

0.17 0.13 0.08 0.04 -

0.35 0.33 0.30 0.28 0.25 0.25

using eq.18 [1342(tprov-C.A)]2/Rc-Rc/2+W/At Rc/2+W/At Rc/2 0.8*Rc 3201.20 66.1 -39.3700787 -62.992126 1998.90 48.8 -39.3700787 -62.992126 1078.07 33.7 -39.3700787 -62.992126 438.69 20.8 -39.3700787 -62.992126 1438.61 13.5 -39.3700787 -62.992126 (Rc/2+0.8*Rc) P -102.362205 -102.362205 -102.362205 -102.362205 -102.362205 -31.27 -19.53 -10.53 -4.29 -14.05

1438.61

13.5 -39.3700787

-62.992126 -102.362205

-14.05