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Controller Debugging Instructions

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0% found this document useful (0 votes)
29 views59 pages

Controller Debugging Instructions

Uploaded by

nuq.forex
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

01 ECU接线说明

ECU wiring instructions

目 录
02 上位机设置说明
Upper computer setting instructions

C O N TA N T S

03 ECU故障代码
ECU fault codes

04 ECU售后分析
ECU after-sales analysis
ECU Wiring diagram specification
ECU wiring diagram

Electric door
lock cable

Handle wire

Brake cable

Reverse line

Gear line

Meter wire

Single stand
wire

Debugging
wire

Hall line

Anti-theft line
ECU Hall line
ECU Anti-theft line
上位机 Upper computer

设置页面1
01 Settings page 1
端口界面
05 Port interface
设置页面2
02 Settings page 2

自学习操作
06
设置页面3 Port interface

03 Settings page 3

售后分析
07
显示界面 Port interface

04 Display interface
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operation settings recovery current settings deceleration settings settings

Basic operating instructions Notes


1、Click to switch the display between Chinese
and English in the debugging software

1 2、Communication speed setting 1、If you select the wrong baud rate, you will
2.1 Select 9600 for serial port version not be able to connect to the controller.
2.2 Select 115200 for the CAN version

3、Insert debug wire 1、If the port selection is incorrect, the


3.1 Select connection port controller cannot be connected.
3.2 Click Open Serial Port to open
3.3 After the device status shows that it is
connected, click Connect to the controller to
connect to the controller and read the
parameters.
3.4 When inserting the serial port, there is no
display. Click to search again.

4、Parameter input
After modifying any parameters on the host
computer, click Controller Parameter Write to
write them into the ECU.
5、Lead-in configuration
Lead-in configuration parameters saved on the
computer.
6、Save configuration
Save the current configuration parameters
7、Connection Displays
Shows whether the controller connection is
normal.
PC settings 1 Go
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Basic operating instructions Notes


1、Click to switch the display between Chinese
and English in the debugging software

2
2、Communication speed setting 1、If you select the wrong baud rate, you will
2.1 Select 9600 for serial port version not be able to connect to the controller.
2.2 Select 115200 for the CAN version

3、Insert debug wire 1、If the port selection is incorrect, the


3.1 Select connection port controller cannot be connected.
3.2 Click Open Serial Port to open
3.3 After the device status shows that it is
connected, click Connect to the controller to
connect to the controller and read the
parameters.
3.4 When inserting the serial port, there is no
display. Click to search again.

4、Parameter input
After modifying any parameters on the host
computer, click Controller Parameter Write to
write them into the ECU.
5、Lead-in configuration
Lead-in configuration parameters saved on the
computer.
6、Save configuration
Save the current configuration parameters
7、Connection Displays
Shows whether the controller connection is
normal.
PC settings 1 Go
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Basic Voltage Energy Phase Throttle Acceleration and Gear
operation settings recovery current settings deceleration settings settings

Basic operating instructions Notes


1、Click to switch the display between Chinese
and English in the debugging software

2、Communication speed setting 1、If you select the wrong baud rate, you will
2.1 Select 9600 for serial port version not be able to connect to the controller.
2.2 Select 115200 for the CAN version

3、Insert debug wire 1、If the port selection is incorrect, the


3.1 Select connection port controller cannot be connected.
3.2 Click Open Serial Port to open
3.3 After the device status shows that it is
connected, click Connect to the controller to
connect to the controller and read the
parameters.
3.4 When inserting the serial port, there is no
display. Click to search again.

4、Parameter input
After modifying any parameters on the host
computer, click Controller Parameter Write to
3 write them into the ECU.
3.1 3.2 3.3 5、Lead-in configuration
Lead-in configuration parameters saved on the
3.4 computer.
6、Save configuration
Save the current configuration parameters
7、Connection Displays
Shows whether the controller connection is
normal.
PC settings 1 Go
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Basic Voltage Energy Phase Throttle Acceleration and Gear
operation settings recovery current settings deceleration settings settings

Basic operating instructions Notes


1、Click to switch the display between Chinese
and English in the debugging software

2、Communication speed setting 1、If you select the wrong baud rate, you will
2.1 Select 9600 for serial port version not be able to connect to the controller.
2.2 Select 115200 for the CAN version

3、Insert debug wire 1、If the port selection is incorrect, the


3.1 Select connection port controller cannot be connected.
3.2 Click Open Serial Port to open
3.3 After the device status shows that it is
connected, click Connect to the controller to
connect to the controller and read the
parameters.
3.4 When inserting the serial port, there is no
display. Click to search again.

4、Parameter input
After modifying any parameters on the host
computer, click Controller Parameter Write to
write them into the ECU.
5、Lead-in configuration
Lead-in configuration parameters saved on the
computer.
4 6、Save configuration
Save the current configuration parameters
7、Connection Displays
Shows whether the controller connection is
normal.
PC settings 1 Go
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Basic Voltage Energy Phase Throttle Acceleration and Gear
operation settings recovery current settings deceleration settings settings

Basic operating instructions Notes


1、Click to switch the display between Chinese
and English in the debugging software

2、Communication speed setting 1、If you select the wrong baud rate, you will
2.1 Select 9600 for serial port version not be able to connect to the controller.
2.2 Select 115200 for the CAN version

3、Insert debug wire 1、If the port selection is incorrect, the


3.1 Select connection port controller cannot be connected.
3.2 Click Open Serial Port to open
3.3 After the device status shows that it is
connected, click Connect to the controller to
connect to the controller and read the
parameters.
3.4 When inserting the serial port, there is no
display. Click to search again.

4、Parameter input
After modifying any parameters on the host
computer, click Controller Parameter Write to
write them into the ECU.
5、Lead-in configuration
Lead-in configuration parameters saved on the
computer.
5 6、Save configuration
Save the current configuration parameters
7、Connection Displays
Shows whether the controller connection is
normal.
PC settings 1 Go
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Basic Voltage Energy Phase Throttle Acceleration and Gear
operation settings recovery current settings deceleration settings settings

Basic operating instructions Notes


1、Click to switch the display between Chinese
and English in the debugging software

2、Communication speed setting 1、If you select the wrong baud rate, you will
2.1 Select 9600 for serial port version not be able to connect to the controller.
2.2 Select 115200 for the CAN version

3、Insert debug wire 1、If the port selection is incorrect, the


3.1 Select connection port controller cannot be connected.
3.2 Click Open Serial Port to open
3.3 After the device status shows that it is
connected, click Connect to the controller to
connect to the controller and read the
parameters.
3.4 When inserting the serial port, there is no
display. Click to search again.

4、Parameter input
After modifying any parameters on the host
computer, click Controller Parameter Write to
write them into the ECU.
5、Lead-in configuration
Lead-in configuration parameters saved on the
computer.
6 6、Save configuration
Save the current configuration parameters
7、Connection Displays
Shows whether the controller connection is
normal.
PC settings 1 Go
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Basic Voltage Energy Phase Throttle Acceleration and Gear
operation settings recovery current settings deceleration settings settings

Basic operating instructions Notes


1、Click to switch the display between Chinese
and English in the debugging software

2、Communication speed setting 1、If you select the wrong baud rate, you will
2.1 Select 9600 for serial port version not be able to connect to the controller.
2.2 Select 115200 for the CAN version

3、Insert debug wire 1、If the port selection is incorrect, the


3.1 Select connection port controller cannot be connected.
3.2 Click Open Serial Port to open
3.3 After the device status shows that it is
connected, click Connect to the controller to
connect to the controller and read the
parameters.
3.4 When inserting the serial port, there is no
display. Click to search again.

4、Parameter input
After modifying any parameters on the host
computer, click Controller Parameter Write to
7 write them into the ECU.
5、Lead-in configuration
Lead-in configuration parameters saved on the
computer.
6、Save configuration
Save the current configuration parameters
7、Connection Displays
Shows whether the controller connection is
normal.
PC settings 1 Go
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Hide interface operation Notes


instructions
1、Press “~” at Error _ count button in 1、Screen input interface can no longer
any setting interface and in the be displayed.
meantime press “Shift” key together to
open the hidden interface and remote
control.
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Remote operation instruction Notes


1.Click the arrow “›” on the right of the
interface to open the remote control interface
2 2.Download progress display

3.Calibration Settings
3.1 The actual value corresponds to the
software first check result of controller
parameters.
3.2、The comparison values correspond to the
1 software results of the same batch of controller
parameters. If the two values are the same, the
parameters are consistent.
4 Remote operator panel 1、Display speed /Q axis voltage /D axis
4.1、Switch between remote control and local voltage
control
4.2、Simulate handle bars, gears, brakes.
4.3、Switch display settings 2、Display speed /Q axis current /D axis
4.3.1、It is used to switch between the display current
interface.
4.3.2、Display speed/voltage/current.
5 Voltage Calibration Value 1、No alteration

Adjust whether the displayed voltage is


consistent with the actual voltage
6 Current Calibration Value 1、No alteration

Adjust whether the displayed current is


consistent with the actual current
7 Weak Magnetic Coefficient Value 1、By adjusting this parameter, the Q-axis
current of the display interface is kept at 200-
Adjust D axis voltage and Q axis current 300 direct
PC settings 1 Go
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Remote operation instruction Notes


1.Click the arrow “›” on the right of the
interface to open the remote control interface
2.Download progress display

3.Calibration Settings
3 3.1 The actual value corresponds to the
software first check result of controller
parameters.
3.2、The comparison values correspond to the
software results of the same batch of controller
parameters. If the two values are the same, the
parameters are consistent.
4 Remote operator panel 1、Display speed /Q axis voltage /D axis
4.1、Switch between remote control and local voltage
control
4.2、Simulate handle bars, gears, brakes.
4.3、Switch display settings 2、Display speed /Q axis current /D axis
4.3.1、It is used to switch between the display current
interface.
4.3.2、Display speed/voltage/current.
5 Voltage Calibration Value 1、No alteration

Adjust whether the displayed voltage is


consistent with the actual voltage
6 Current Calibration Value 1、No alteration

Adjust whether the displayed current is


consistent with the actual current
7 Weak Magnetic Coefficient Value 1、By adjusting this parameter, the Q-axis
current of the display interface is kept at 200-
Adjust D axis voltage and Q axis current 300 direct
PC settings 1 Go
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Remote operation instruction Notes


1.Click the arrow “›” on the right of the
interface to open the remote control interface
2.Download progress display

3.Calibration Settings
3.1 The actual value corresponds to the
software first check result of controller
4 parameters.
3.2、The comparison values correspond to the
software results of the same batch of controller
parameters. If the two values are the same, the
parameters are consistent.
4 Remote operator panel 1、Display speed /Q axis voltage /D axis
4.1、Switch between remote control and local voltage
control
4.2、Simulate handle bars, gears, brakes.
4.3、Switch display settings 2、Display speed /Q axis current /D axis
4.3.1、It is used to switch between the display current
interface.
4.3.2、Display speed/voltage/current.
5 Voltage Calibration Value 1、No alteration

Adjust whether the displayed voltage is


consistent with the actual voltage
6 Current Calibration Value 1、No alteration

Adjust whether the displayed current is


consistent with the actual current
7 Weak Magnetic Coefficient Value 1、By adjusting this parameter, the Q-axis
current of the display interface is kept at 200-
Adjust D axis voltage and Q axis current 300 direct
PC settings 1 Go
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Basic Voltage Energy Phase Throttle Acceleration and Gear
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Remote operation instruction Notes


1.Click the arrow “›” on the right of the
interface to open the remote control interface
2.Download progress display

3.Calibration Settings
3.1 The actual value corresponds to the
software first check result of controller
parameters.
3.2、The comparison values correspond to the
software results of the same batch of controller
parameters. If the two values are the same, the
parameters are consistent.
4 Remote operator panel 1、Display speed /Q axis voltage /D axis
4.1、Switch between remote control and local voltage
5 control
6 4.2、Simulate handle bars, gears, brakes.
4.3、Switch display settings 2、Display speed /Q axis current /D axis
7 4.3.1、It is used to switch between the display current
interface.
4.3.2、Display speed/voltage/current.
5 Voltage Calibration Value 1、No alteration

Adjust whether the displayed voltage is


consistent with the actual voltage
6 Current Calibration Value 1、No alteration

Adjust whether the displayed current is


consistent with the actual current
7 Weak Magnetic Coefficient Value 1、By adjusting this parameter, the Q-axis
current of the display interface is kept at 200-
Adjust D axis voltage and Q axis current 300 direct
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Download operation instructions Notes

CAN Mode 1、If the CAN baud rate and


Adjust the baud rate and ID of the CAN ID are incorrect, the controller
debug line cannot be connected
ECU restart
Clear fault code
Calibration data writing
Restart debug line
Download
1、Open ECU program file (bin file)
2、Import the ECU program file or
configuration file into the controller
3、Download mode selection.
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Basic Voltage Energy Phase Throttle Acceleration and Gear
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Voltage setting instruction Notes Remark


Battery Voltage (V) Setting 1、Do not set the ECU voltage
According to the vehicle information, to overvoltage. Otherwise, the
confirm "ECU" parameter to select the ECU may be damaged.
corresponding voltage;
Overvoltage (V) Settings 1、The ECU voltage too high
1、Set according to "Battery" will cause ECU damage;
parameter; 2、If the ECU voltage is too low
2、"ECU" voltage set +3V; will open electric door lock
protection when the battery is
full;
Undervoltage (V) Settings 1、ECU undervoltage parameter
1、Set according to "Battery" ≥ battery,and less than the
parameter; battery undervoltage point,will
2、"ECU" voltage set +1V; cause BMS to turn off power
while riding. In severe cases, the
ECU is damaged and the battery
life is shortened.
Soft Undervoltage (V) Settings 1、The "ECU" voltage is set too
1、"ECU" is higher than the battery high, causing the ECU to enter
undervoltage requirement +3V; the soft undervoltage protection
Function: Low voltage protection prematurely, limiting vehicle
"battery" life; performance.

Undervoltage Return Difference 1、It shall not be modified


Settings without special circumstances;
1、The default value is 1.
2、Choose ECU > Battery to
protection voltage. The default value
is +1.
Function: vehicle starting protection;
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Energy recovery operation Notes


instructions
Reverse Charge Current Limit (A) 1、"ECU" reverse charge current
Settings setting ≥1A;
1、The default setting is 10A 2、The "ECU" reverse charge current is
2、Reverse charge current setting set to ≥BMS reverse charge current,
≤BMS reverse charge current; resulting in BMS power off during
cycling, and ECU damage in severe
cases
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Phase current operation instructions Notes

Phase Line Current Limit Settings 1, Phase line current limiting Settings ≤
1、Factory default parameter = Factory default parameters
Maximum ECU phase current;
2、No changes are recommended;

2、The ECU may be damaged if the


phase line current limit is set too high.
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Basic Voltage Energy Phase Throttle Acceleration and Gear
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Throttle setting Notes Remark


instruction
Low Protection Settings 1、Throttle voltage < 0.34V,
1、The default value is 0.34V open the electric door lock ECU
2、Initial throttle voltage (0.8V) stop operation.
minus 0.45V;

Starting Voltage Setting 1、The starting voltage of the


1、Throttle default value is throttle must be greater than or
1.31V; equal to the initial throttle
2、Throttle signal, motor above voltage (0.8V) 0.3V to prevent
1.31V starts running. the vehicle from starting after
3、Throttle signal, below 1.31V, the water enters the handle.
motor stops running.

End Voltage Setting 1、Throttle end voltage <


1、The default value is 4.32V throttle maximum (4.58V), if
2、Throttle maximum voltage higher, the ECU will not reach
(4.58V) minus 0.25V the maximum performance
3、When the signal voltage output.
reaches the default value, the
ECU power output is maximum.
High Protection Value Settings 1、The high protection voltage
1、The default value is 5V should not be lower than 5V,
2、Maximum throttle voltage which will lead to a rotating
(4.58V) +0.5V (maximum value handle failure during riding.
is 5V, more than 5V use 5V) 2、High protection voltage
higher than 5V will cause the
throttle to drop ground wire and
speeding vehicle.
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Acceleration and Notes Remark


deceleration operation
instructions
Rise Slope (Acceleration) 1、The higher the number,
Settings the faster the acceleration.
1、Fill in the range 10-255.
2、The smaller the
2、Default parameter 120. number, the slower the
acceleration.
Drop Slope (slow down 1、The larger the value,
throttle) setting: the more obvious the
1、Fill in the range 10-200. speed drop will be, and
the inertia will decrease
2、Default parameter 80. when the throttle is
released.
2、The smaller the value,
the slower the speed
drops and the inertia
increases when the
throttle is released.
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Gear operation instruction Notes

Starting Torque Settings 1、The starting and combined torque of


1、Range value 0-350; Usually set to 0 the hub motor defaults to 0
without change;
2、The larger the gear clearance, the
larger the value;
3、Adjustment based on actual vehicle;
Function: Used for gear gap
engagement to prevent gearing from
starting.
Combined Torque Settings
1、The value ranges from 0 to 350 ;
2、Starting torque output delay
parameter, the larger the value, the
more obvious the starting delay.
3、Adjustment based on actual vehicle;
Function: Adjust the starting force of the
gear motor to prevent gearing from
starting.。
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Bus current operation instructions Notes

Bus Current Setting 1、If the value of ECU exceeds the


1、Depending on the "ECU" model, maximum, the ECU may be damaged.
the bus current setting is different;
2、Calculate the current required by
the vehicle based on "battery discharge
current/demand speed".
PC settings 2 Go
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Three gear speed, current operation Notes


instructions
"Three-speed Speed Settings" 1、Gear speed = maximum speed %
1、Set the maximum speed of the low, Data source Interface 2 Maximum
medium and high speed speed
(Regular ratio 60/80/100)
"Low and Medium Speed Current 1、Gear current = bus current %
Settings" Data source Interface 2 bus current
1、Set low and medium speed bus
current
(Regular ratio 80/100) 2、High-speed current is the default,
and the maximum current does not
need to be adjusted.
Setting of Overshoot Parameters 1、If the "ECU" parameters are filled in
1、The default parameter is 8; too large, the "motor" will not operate
2、Hub motor range 0-14, Mid-drive properly.
motor range 8-20;The larger the value,
the faster the no-load speed;
Function: Reduce the no-load current of
the motor after field weakening by
increasing the base speed of the motor.
PC settings 2 Go
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S gear speed, time operation Notes


instructions
Weak Magnetic Value Setting 1、Hub Motor:
1、Default value is 3000 (maximum Hall type non-latched motors do not support
value is 5000); weak magnetic field.
2、The greater the weak magnetic 60KM/H motor weak magnetic speed <120%,
value, the higher the speed of the 80KM/H motor weak magnetic speed <125%,
"motor"; 110KM/H motor weak magnetic speed <135%。
Function: Speed up the motor by 2、Inner rotor motor Hall:
weakening the motor magnetic field Built-in Hall weak magnetic speed <135%,
External Hall weak magnetic velocity <170%.
3、Internal rotor motor magnetism encoder:
Built-in weak magnetic speed <230%。
4、Too large weak magnetic value can easily
lead to "motor" demagnetization.
"S gear automatic exit function 1、Long-term use in S gear will cause the
Settings" temperature of the ECU, motor, and battery to
1、Exit time: When the S-gear rise too quickly.。
function reaches the time, reduce 2、Set the S-level usage time according to the
the speed and current to protect the BMS maximum discharge time.
battery;
2、Recovery time: The interval
between using the S gear function
for the second time to prevent
continuous S gear operation.
PC settings 2 Go
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Constant speed Notes Remarks


operation instructions
Constant Speed Function 1、There is a certain loss Weak magnetic
Settings when the motor falls to the acceleration corresponding
1、Function: Keep the ground relative to no-load: to maximum speed limit
motor speed constant the maximum speed ≤ the relationship:
within the maximum power speed after field The maximum speed limit
range. weakening and corresponds to the
2、Load characteristics acceleration. maximum landing speed of
are as follows: 2、D-axis current at the the motor.
(1)When the load highest speed, multiplied When the maximum speed
increases and the speed by 1.2 times = field ≤ the rated speed of the
remains the same, the weakening value motor, the field weakening
current will increase; Example: The maximum value can be left blank or
(2)The load decreases, speed is 800 rpm, the D- optional.
the speed stays the same, axis current displays 500, Maximum speed > motor
and the current decreases. and the weak magnetic rated speed requires weak
3、Maximum speed limit value is 500×1.2=600 magnetic to speed up.
Corresponding to the
maximum speed of the
"motor", fill in the speed
according to the vehicle
speed requirements and
tire size.
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Click/Dial operation instructions Notes

Shift Switch Types 1.Port Settings:


1、Click switch: Press the number of Jump to the port interface. The port
gear accumulates interface selection corresponds to Click
2、Dial switch: Press the location to and Dial.
confirm the switch If the selections are inconsistent, you
will not be able to shift gears normally.
Three Gear Default Gear Settings 1、Dial gear is invalid
1、Default medium speed
Function: The default gear when
starting up in the tap mode;
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Vibration operation instruction Notes


Current Loop KI Settings 1.The greater the vibration of the motor
1、The default setting is 200. It is not at high speed, the higher the
recommended to change it if there is no adjustment.
abnormality. 2.If the motor does not vibrate, adjust it
to a minor value. Take a reasonable
2、Adjust motor high-speed vibration value and fill in the range of 100-1000,
according to actual vehicle every 50 per stage.
Current Loop KP Settings 1、For motor noise, fill in the values
1. The default setting is 9000. It is not from larger to smaller and take a
recommended to change it if there is no reasonable value.
abnormality. Fill in the range 8000-22000, every
2、Adjust the motor sound and 1000 per stage
resonance of the front and middle
section of the motor according to the 2、If the resonance point of the motor
actual vehicle is at the front end, the KP parameter
will be reduced, and if the resonance
point is at the middle or rear end, the
KP parameter will be increased.
PC settings 2 Go
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Starting acceleration operating Notes


instructions
Starting phase current 1、For the start of the front section, the
1、Default value 6000 maximum phase current of the ECU is
2、The maximum phase line current not affected.
corresponding to the first step of the 2、Start phase current ≤ maximum
accelerator at the start and the ECU phase current.
acceleration to the end.
Soft Boot Settings 1、The smaller the level, the longer the
1、The default level is 12. start power output delay
2、Uncheck for hard boot. 2、The higher the level, the shorter the
start power output delay.
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Slope standing operation Notes


instructions
ECU Slope Standing Function 1、Slope assistance should not be
1、Function: starting half slope to used as a slope, long-term slope ECU
prevent starting slope sliding. will cause temperature protection.
2、After high temperature protection,
the ECU stops parking.
PC settings 2 Go
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Speed limit operation instructions Notes


Speed Limit Settings 1、Speed limit = Maximum speed %
1、After the speed limit function is Data source Interface 2 Maximum
checked, the ECU enters the speed speed
limit mode (the vehicle gear shifting
function is invalid and is used for the
national standard vehicle speed limit of
25KM/h) 2、For unplug and plug speed limiting,
you need to "select the speed limiting
function for the PB4 port in the port
interface".
PC settings 2 Go
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Weak magnetic peak torque Notes


adjustment operation instructions
Maximum Torque/Current Ratio Control 1、To find the best match of phase
(MTPA): current and torque. (Need to test the
1、Function: Make the motor produce motor multiple times)
the maximum torque with the minimum
phase current.
2、 Mid-drive motor default parameters:
Fill in 45 for less than 2000W, 65 for
2000W, 85 for 3000W, and 105 for
more than 3000W.
3、Hub motor parameters 15 (no need
to do adjustment);
PC settings 2 Go
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Phase Line Peak Current Operation Notes


Instructions
Phase Line Current Protection Settings 1、If the ECU is not filled as required,
1、Factory default parameters cannot the ECU may be damaged.
be changed.

2、Function: Set the maximum phase


line current maintenance time of the
ECU through the capacitor protection
time to protect the ECU。
PC settings 3 Go
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Motor setup instructions Notes

Forward and reverse settings Temporarily unavailable (default is forward)

Number of motor poles 1. Incorrect filling will affect the actual running
1、Fill in according to the motor manufacturer's speed of the motor.
parameters. 2、Adjustment is prohibited after motor
2、Different motors, the number of poles is matching is completed.
different
Hall, phase line swap 1、Adjustment is prohibited after motor
It is the same as the actual alignment harness, matching is completed.
which is convenient for motor matching.
Motor Types 1、Adjustment is prohibited after motor
1、Choose surface mount or V-type according matching is completed.
to the type of motor magnets

Hall phase shift angle 1、Adjustment is prohibited after motor


1、Fill in according to the motor manufacturer's matching is completed.
parameters.
2、Hub motors are usually -60°
Motor Noise Reduction Function 1、After checking the motor noise reduction
function, the "page one field weakening
Used for noise suppression during no-load and coefficient value" must be increased by 25.
high-speed operation of motors Failure to increase it will cause the motor to
overrun at high speed.

Damping Coefficient Setting 1、If the information is filled in too much, the
1、The value ranges from 10 to 30 motor will stop too quickly and a current sound
2、 The default value is 10 will appear when it is stationary.
3、Prevent motor rotation failure
Safe Start Function
Default not selected (Special program function)
PC settings 3 Go
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Temperature setting operation Notes


instructions
Motor Temperature Protection Settings 1、Port settings: Switch to "Port
1、After selecting the "motor" interface PA0 selection" motor
temperature sensor, the default filling is: temperature sensor model, otherwise
Starting 120°, over temperature 140°, the temperature protection will be
maximum 150° inaccurate and affect performance.
2、Initial protection temperature:
After reaching 120° the "ECU" enters
protection limiting power
3、Overtemperature protection
temperature:
After reaching 140°, the "ECU" cuts off
the "motor" output
4、Maximum protective temperature:
Overtemperature protection 140°+10 °
C =150 ° C
Temperature Protection Factor 1 1、If the parameters are not set as
Setting required, the ECU may be damaged.
1、ECU protection temperature, factory 2、It is recommended that the
parameters cannot be changed; temperature coefficient of the vehicle
2、"ECU" entry protection temperature: equipped with large-capacity batteries
When the set temperature is reached, be reduced by 5 ° C
the "ECU" entry protection limit power
3、When the set temperature reaches
PC settings 3 Go
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Instrument setup operation Notes


instructions

Instrument Communication Mode 1、Port settings: switch to "PB9 port in


Selection the port interface and select the
1、Choose LINE output or Hall output instrument corresponding type, LINE
and Hall"
1. CAN instrument and LINE
communication can exist at the same
time.

Instrument Display Speed 1、It is not recommended to change


Adjustment Settings without special circumstances. The
1、Function: Adjust the instrument instrument speed is mainly adjusted by
Fill in the value = (SA➗SC×64) x256 the instrument.
rounded 2·、Instrument speed ≥ actual speed
SA:Meter required display speed
SC:Current meter shows speed
For example: if the current display
value is 80KM/H, you need to adjust
it to 90KM/H,you calculate:
(90➗80×64)x256=18432
Fill in 18432 to adjust the meter
speed to 90KM/H
PC settings 3 Go
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Reverse setting operation Notes


instructions
Reverse Speed Limit Settings 1、Data source Interface 2 Maximum
1、Reverse speed = maximum speed % speed

Moving Vehicle Assist Settings 1、The vehicle moving assist is


1、Used on two wheelers adjusted according to the actual
2、Moving assist speed = Maximum vehicle, and the vehicle can be
speed % stopped by hand when pushing.。
3、Vehicle moving assist torque value =
phase line current limit value (default 2、Data source Interface 2 Maximum
value is 320) speed
PC settings 3 Go
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EBS Energy recovery operation Notes


instructions
EBS Electronic Brake Ratio Setting 1、Does not affect the size of the
1、Default parameter 15 reverse charge current.
2、Set energy recovery braking 2、Adjust according to the comfort level
intensity during electronic braking when riding and turning the handlebars
while pinching the brakes to decelerate.
The larger the value, the stronger the 3、The energy feedback is not strong
feedback. enough to increase the "page reverse
The smaller the value, the weaker the charging current".
feedback.
PC settings 3 Go
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Dual voltage operation Notes


instructions
Dual Voltage Settings 1、60V default low voltage is
Function: Reduce vehicle stock and compatible with 72V and default high
after-sales service problems voltage is compatible with 48V
2、The dual-voltage function speed
Dual voltage combination mode 48/60, parameter value is set according to the
60/72, 72/84, 84/96 motor speed.
The motor speed needs to be set
according to the high voltage state.
To prevent the low voltage state weak
magnetic current during voltage
switching.
2、Port settings: Switch to "PC15 port
selection voltage selection function in
the port interface"
PC settings 3 Go
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Cruise Control Operation Notes


Instructions
Cruise Settings 1、Port settings: Switch to "PC15 port
selection cruise function in the port
Function: real-time cruising, reducing interface"
fatigue driving

2、In cruise mode: press the brake,


twist the accelerator, press the gear,
press the cruise button and exit the
cruise control.
Computer display
Go
interface back

Operating instructions Notes


Speed display
Display of motor speed in real time
Voltage display
Display ECU voltage in real time
Current display
Display ECU current in real time
ECU Fault Code Display
ECU fault code display in real time

ECU Fault Display 1、Feedback on after-sales problems,


ECU fault display in real time determine the problem based on the
display interface, and do not loosen
the handle to connect the controller to
read vehicle faults after a fault occurs.
ECU Temperature Display
Display of ECU internal temperature
in real time
ECU External Temperature Display
Display of motor temperature in real
time
ECU Temperature Coefficient Display
Display of ECU hardware temperature
coefficient in real time
ECU Status Display
Display of ECU current gear and
status in real time
Computer port interface Go
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Operating Notes Remarks


instructions
Port Function Settings 1、IO is output
1、The port interface 2、SW is for click setting
selects port functions 3、LA is for effective switchover
according to the actual for positive and negative control
needs of the vehicle. 4、F U D is the function branch
2、The port and the (for example, for the LINE
actual corresponding communication function, select F
location need to be set for the Hall number output and
according to the (port select U for the speed output)
description diagram of 5、PD15 defaults to option 19.
the document issued by The CAN controller can select
the technical department) CANID through this port controller.

Gear Port Settings 1、The gear port setting must be


consistent with the selection on
the setting page for click or dial
setting. Otherwise the gear will not
work properly.
Instrument Port Settings 1、The instrument port setting
must be consistent with the setting
page 3. Otherwise the meter will
not work properly.
Computer port interface Go
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5557-1Ω Software number Standard configuration Notes

EM50-4: Serial port version: 1、Configuration numbering


EM50S-4-UART-V2.5-72V EBAIKE_V3_3_145.bin format:
EM50S-4-CAN-V2.5-72V CAN version: Controller model +
EM50-6: EBAIKE_V3_3_(CAN_boot)_140 manufacturer number + unit
EM50-6-V1.0-72V + model + speed +V1.0
EM80:
EM80-V1.5-72V-GT 2、The manufacturer
EM80-V1.5-72V-GTI number must correspond to
EM80-V1.5-72V-GTS the customer's order number.
EM50-4巨龙接口: Serial port version:
EM50S-4-]L-V1.0-72V V3_3CBOOT_JL_(EM50-
EM80巨龙接口: 4XINWEI)_21.bin
EM80S-JL-V1.0-72V-GTS
EM50-4晶汇接口: Serial port version:
EM50S-4-JH-V2.5-72V EBAIKE_V3_3_GD_62.bin
EM80晶汇接口:
EM80S-H-V1.3-72V-GTI
EM80S-JH-V1.3-72V-GTS
EM50S: EM50S Serial port version:
EM50S-V4.1-72V constant speed 73_58_GD_4.bin
EM50S-CAN-V3.1-72V EM80SCAN version:
EM100S: constant speed CAN_83_2.bin
EM100S-V4.1-72V 100S-4 Serial port version:
EM100S-CAN-V4.3-72V EBAIKE_V3_3_GD_62.bin
100S-4CAN version:
EBAIKE_V3_3_(CAN_boot)_140
Computer port interface Go
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5557-4Ω Software number Standard configuration Notes

EM75 Serial port version: 1、Configuration numbering


EM75-V1.0-72V-GTS EBAIKE_V3_3_145.bin format:
EM75-CAN-V1.0-72V-GTS CAN version: Controller model +
EBAIKE_V3_3_(CAN_boot)_140 manufacturer number + unit
+ model + speed +V1.0
EM100-2: Serial port version:
EM100-2-UART-3-V1.5-72V-GT EBAIKE_V3_3_145.bin
2、The manufacturer
EM100-2-UART-3-V1.5-72V-GTS CAN version:
number must correspond to
EM100-2-UART-3-V1.5-72V- EBAIKE_V3_3_(CAN_boot)_140
the customer's order number.
GTR
EM100-2-CAN-3-V1.5-72V-GT
EM100-2-CAN-3-V1.5-72V-GTS
EM100-2-CAN-3-V1.5-72V-GTR
EM180: Serial port version:
EM180-UART-V2.0-72V-GTS EBAIKE_V3_3_145.bin
EM180-UART-V2.0-72V-GTR CAN version:
EM180-CAN-V2.0-72V-GTS EBAIKE_V3_3_(CAN_boot)_140
EM180-CAN-V2.0-72V-GTR
Computer port interface Go
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5557-2A Software number Standard configuration Notes

EM75 1、Configuration numbering


format:
Controller model +
manufacturer number + unit
+ model + speed +V1.0
EM100-2
2、The manufacturer
number must correspond to
the customer's order number.

EM180
Computer port interface Go
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AMP23-3A Software number Standard configuration Notes


EM150-2 EM150-3(CAN_BOOT)_HALL_143A 1、Configuration numbering
EM150/2-CAN-V6.1-60/72V-HALL EM150-3(CAN_BOOT)_TMR_121A format:
EM150/2-CAN-V6.1-60/72V-TMR Controller model +
manufacturer number + unit
+ model + speed +V1.0
EM200-2 EM150-3(CAN_BOOT)_HALL_143A
EM200/2-CAH-V6.6-72V(Hall) EM150-3(CAN_BOOT)_TMR_121A
2、The manufacturer
EM200/2-CAN-V6.3-72V (Encoder)
number must correspond to
the customer's order number.
EM260S EM150-3(CAN_BOOT)_HALL_143A
EM260S-CAN-3-V1.2-72V-TMR-GT EM150-3(CAN_BOOT)_TMR_121A
EM260S-CAN-3-V1.2-72V-HALL-GT

EM350

EN550 EM150-3(CAN_BOOT)_HALL_143A
EM550-CAN-V1.1-72V-HALL-GT EM150-3(CAN_BOOT)_TMR_121A
EM550-CAN-V1.1-72V-TMR-GT
Self-learning Go
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Self-learning operation Notes


instructions
Hall motor self-learning Operation 1、The self-learning direction should be
Function: To solve the problem of motor positive for the first time and negative for the
matching second time. If both two times are negative,
1、Fill in "Setup page 3" motor pole number then check with"Setting page three" and
swap the motor Hall phase line and
continues learning.

2、Select "Self-learning No. 22" on the


function port and check "LA"

3、Controller parameter write: indicates that


the data is written successfully

4、"Restart" the controller (switching the


electric door lock) and the motor enters self-
learning. The self-learning is completed after
the motor automatically stops running.
5、Click "Setting Page 3" to connect the
controller to read the angle parameters

6、Cancel the port "No. 22 self-learning"


and select "1: None". Cancel the "LA" and
write the parameters.
Self-learning Go
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Self-learning operation instructions Notes

1、The self-learning direction should


be positive for the first time and
negative for the second time. If both
TMR Self-Learning Operation two times are negative, then check
1、Check "Lock motor" in local control with"Setting page three" and swap
mode the motor Hall phase line and
continues learning.

2、"Restart" restarts (switching the


electric door lock) and enters self- 2、If after learning appears (polar
learning. The self-learning is number 1, angle 30), the learning
completed after the motor fails and re-learning occurs.
automatically stops running.

3、Cancel "Lock motor, restart


controller", switch to setting page
three, connect the controller to read
the angle parameters, and click on the
controller parameter write.
4、Write parameters to complete self-
learning.
Fault Indicator
Fault Indicator on computer Go
back
E_BRAKE_ON 0x001 刹车
OVER_CURRENT 0x02 硬件过流
UNDER_VOLTAGE 0x04 欠压
HALL_ERROR 0x08 霍尔故障
OVER_VOLTAGE 0x10 过压
MCU_ERROR 0x20 控制器故障
MOTOR_BLOCK 0x40 锁电机故障
FOOTPLATE_ERR 0x80 转把故障
SPEED_CONTROL 0x100 飞车
WRITING_EEPROM 0x200 EEROM写入
START_UP_FAILURE 0x800 质检故障
OVERHEAT 0x1000 控制器过热
OVER_CURRENT1 0x2000 软件过流
ACCELERATE_PADAL_ERR 0x4000 转把故障
ICS1_ERR 0x8000 电流传感器故障
ICS2_ERR 0x10000 电流传感器故障
BREAK_ERR 0x20000 刹车故障
HALL_SEL_ERROR 0x40000 霍尔
MOSFET_DRIVER_FAULT 0x80000 驱动故障
MOSFET_HIGH_SHORT 0x100000 MOS管高边短路
PHASE_OPEN 0x200000 缺相
PHASE_SHORT 0x400000 相线短路
MCU_CHIP_ERROR 0x800000 控制器故障
PRE_CHARGE_ERROR 0x1000000 预充故障
OVERHEAT1 0x8000000 电机过热
SOC_ZERO_ERROR 0x80000000 SOC为0
Indicator light fault
Go
indication back

Indicator light fault indication


MCU_CHIP_ERROR 0x24 控制器故障
FOOTPLATE_ERR 0x12 转把故障
OVER_CURRENT 0x42 过流
HALL_ERROR 0x13 霍尔故障
MAIN_RELAY_DRIVER 0x22 接触器驱动故障
UNDER_VOLTAGE 0x14 欠压
OVERHEAT 0x21 控制器过热
CAN_COMMUNICATION_TIMEOUT 0x23 CAN通讯超时
PRE_CHARGE_ERROR 0x25 预充故障
SPI_COMMUNICATION_ERRO 0x31 磁编通讯错误
ANGLE_SENSER_ERROR 0x32 磁编故障
OVERHEAT1 0x33 电机过热
OVERHEAT2 0x34 散热器过热
MOTOR_BLOCK 0x35 锁电机故障
MAIN_RELAY_FAULT 0x43 接触器故障
OTHER 0x11 其他
高位快闪,地位慢闪
After-sales analysis Go
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After-sales fault data check《 》


返回

Thank you for watching


Host computer self-learning Go
back

Self-learning operation Notes


instructions
Hall motor self-learning Operation 1、The self-learning direction should be
Function: To solve the problem of motor positive for the first time and negative for the
matching second time. If both two times are negative,
1、Fill in "Setup page 3" motor pole number then check with"Setting page three" and
swap the motor Hall phase line and
continues learning.

2、Select "Self-learning No. 22" on the


function port and check "LA"

3、Controller parameter write: indicates that


the data is written successfully

4、"Restart" the controller (switching the


electric door lock) and the motor enters self-
learning. The self-learning is completed after
the motor automatically stops running.
5、Click "Setting Page 3" to connect the
controller to read the angle parameters

6、Cancel the port "No. 22 self-learning"


and select "1: None". Cancel the "LA" and
write the parameters.
Host computer self-learning Go
back

Self-learning operation Notes


instructions
Hall motor self-learning Operation 1、The self-learning direction should be
Function: To solve the problem of motor positive for the first time and negative for the
matching second time. If both two times are negative,
1、Fill in "Setup page 3" motor pole number then check with"Setting page three" and
swap the motor Hall phase line and
continues learning.

2、Select "Self-learning No. 22" on the


function port and check "LA"

3、Controller parameter write: indicates that


the data is written successfully

4、"Restart" the controller (switching the


electric door lock) and the motor enters self-
learning. The self-learning is completed after
the motor automatically stops running.
5、Click "Setting Page 3" to connect the
controller to read the angle parameters

6、Cancel the port "No. 22 self-learning"


and select "1: None". Cancel the "LA" and
write the parameters.
Host computer self-learning Go
Back

Self-learning operation instructions Notes

1、The self-learning direction should


be positive for the first time and
negative for the second time. If both
TMR Self-Learning Operation two times are negative, then check
1、Check "Lock motor" in local control with"Setting page three" and swap
mode the motor Hall phase line and
continues learning.

2、"Restart" restarts (switching the


electric door lock) and enters self- 2、If after learning appears (polar
learning. The self-learning is number 1, angle 30), the learning
completed after the motor fails and re-learning occurs.
automatically stops running.

3、Cancel "Lock motor, restart


controller", switch to setting page
three, connect the controller to read
the angle parameters, and click on the
controller parameter write.
4、Write parameters to complete self-
learning.

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