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Placing Head
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Maintenance Manual 54
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CAUTION !

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Contact Fuji or a Fuji representative before
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transporting this product to a foreign location within
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your company or selling it to a third party within

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your country or a different country.

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If this product is sold or transported to a different

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country without contacting Fuji, it may not be

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possible for us to supply spare parts or provide

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maintenance.
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Maintenance Manual FV
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QD160-00

FUJI Machine Mfg. Co., Ltd.

Copyrights
All rights regarding this manual are reserved by Fuji Machine Manufacturing Co., Ltd. This manual may
not, in whole or in part, be reproduced by any means (electronic, mechanical or otherwise), or reused in
any way, without the prior written permission of Fuji Machine Manufacturing Co., Ltd.

Trademark Rights
is a trademark of Fuji Machine Manufacturing Co., Ltd., and registered in the following

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countries and areas:CTM (All EU member countries ), Benelux (Belgium, the Netherlands, Luxembourg ),

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Indonesia, Japan, Singapore, Australia, Switzerland, Turkey, Norway, Bulgaria, Romania, Korea, Taiwan,

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China and the U.S.A.

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Warranty and Liability

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Fuji Machine Manufacturing Co., Ltd. accepts no responsibility for situations that may arise due to any of

54
the following:

35
• The use of third party parts.

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• The use of non-genuine Fuji parts. 3U
• Incorrect settings made by the customer.
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• Improper use of Fuji equipment.

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Notice
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Fuji Machine Manufacturing Co., Ltd. reserves the right to change the content of this manual without
notice.
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Every effort has been made to ensure that this manual is correct in every detail. However, please contact
03

Fuji in the unlikely event that errors or omissions are detected.

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Fuji Machine Manufacturing Co., Ltd. accepts no liability whatsoever for damages that may arise as a
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result of this manual, with the exception of problems that originate in our products.
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QD160-00 Contents

Contents
Introduction ....................................................................v
1. About Preventative Maintenance .......................... 1
1.1 Maintenance frequency..................................... 1
1.2 Points of caution................................................ 1
1.3 Applying grease ................................................ 1

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1.3.1 Typical lubrication methods .....................................1

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2. H01 Head.............................................................. 3

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2.1 Maintenance Items and Frequency................... 3

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2.2 Required equipment.......................................... 4

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2.3 Monthly Maintenance (Every 700 Hrs).............. 5

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2.3.1 Cleaning the placing head vacuum filters ................5
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2.3.2 Placing head nozzle clamp pin replacement and
nozzle pick-up surface cleaning ................................6
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2.3.3 Cleaning the placing head flange filter.....................8

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2.4 6 Monthly Maintenance (Every 4000 Hrs)......... 9

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2.4.1 Cleaning the H01 head sleeve assembly

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<for heads without flange filter> ...............................9

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2.5 12000 Hr Maintenance.................................... 13

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2.5.1 Lubricating parts ....................................................13

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2.6 Irregular Maintenance ..................................... 14

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2.6.1 Checking and replacing the placing head

vacuum filters ..........................................................14
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3. H02 Head............................................................ 15
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3.1 Maintenance Items and Frequency................. 15

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3.2 Required equipment........................................ 16

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3.3 Monthly Maintenance (Every 700 Hrs)............ 17

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3.3.1 Cleaning the placing head vacuum filters ..............17

3.3.2 Placing head nozzle clamp pin replacement and
nozzle pick-up surface cleaning ..............................18
3.3.3 Cleaning the placing head flange filter...................20
3.4 12000 Hr Maintenance.................................... 21
3.4.1 Lubricating parts ....................................................21

Placing Head Maintenance Manual i

 Contents QD160-00

3.5 Irregular Maintenance ..................................... 23

3.5.1 Checking and replacing the placing head
vacuum filters ........................................................ 23
4. H04 Head ............................................................ 25
4.1 Maintenance Items and Frequency................. 25
4.2 Required equipment........................................ 26
4.3 Monthly Maintenance (Every 700 Hrs)............ 28

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4.3.1 Cleaning the placing head vacuum filters ............. 28

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4.3.2 Cleaning the placing head syringes ...................... 29

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4.3.3 Placing head syringes and O-rings lubrication...... 33

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4.3.4 Checking and replacing mechanical valve

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O-rings.................................................................... 36

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4.4 6 Monthly Maintenance (Every 4000 Hrs)....... 37

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4.4.1 Lubricating the rotational axis for the arm ............. 37
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4.5 Yearly Maintenance (Every 8000 Hrs) ............ 38
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4.5.1 Replacing the placing head vacuum filters............ 38

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4.6 12000 Hr Maintenance.................................... 39

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4.6.1 Exchanging mechanical valve O-rings .................. 39

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4.6.2 Lubricating the H04 head ...................................... 41

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5. H08 Head ............................................................ 45

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5.1 Maintenance Items and Frequency................. 45

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5.2 Required equipment........................................ 46

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5.3 Monthly Maintenance (Every 700 Hrs)............ 48

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5.3.1 Cleaning the placing head vacuum filters ............. 48

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5.3.2 Cleaning the placing head syringes ...................... 49

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5.3.3 Placing head syringes and O-rings lubrication...... 53

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5.3.4 Checking and replacing mechanical valve

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O-rings.................................................................... 56
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5.4 6 Monthly Maintenance (Every 4000 Hrs)....... 57

5.4.1 Lubricating the rotational axis for the arm ............. 57
5.5 Yearly Maintenance (Every 8000 Hrs) ............ 58
5.5.1 Replacing the placing head vacuum filters............ 58
5.6 12000 Hr Maintenance.................................... 59
5.6.1 Exchanging mechanical valve O-rings .................. 59

ii Placing Head Maintenance Manual

QD160-00 Contents

5.6.2 Lubricating the H08 head.......................................61

6. H12(S) Head....................................................... 65
6.1 Maintenance Items and Frequency................. 65
6.2 Required equipment........................................ 66
6.3 Monthly Maintenance (Every 700 Hrs)............ 68
6.3.1 Cleaning the placing head vacuum filters ..............68

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6.3.2 Cleaning the placing head syringes.......................69

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6.3.3 Placing head syringes and O-rings lubrication ......73

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6.3.4 Checking and replacing mechanical valve

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O-rings ....................................................................76

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6.4 6 Monthly Maintenance (Every 4000 Hrs)....... 77

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6.4.1 Lubricating the rotational axis for the arm..............77

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6.5 Yearly Maintenance (Every 8000 Hrs) ............ 78

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6.5.1 Replacing the placing head vacuum filters ............78
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6.6 12000 Hr Maintenance.................................... 79
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6.6.1 Exchanging mechanical valve O-rings...................79

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6.6.2 Lubricating the H12(S) head..................................81

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7. H12HS Head....................................................... 85
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7.1 Maintenance Items and Frequency................. 85

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7.2 Required equipment........................................ 86

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7.3 Monthly Maintenance (Every 700 Hrs)............ 88

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7.3.1 Cleaning the placing head vacuum filters ..............88

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7.3.2 Cleaning the placing head syringes.......................89

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7.3.3 Placing head syringes and O-rings lubrication ......93

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7.3.4 Checking and replacing mechanical valve

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O-rings ....................................................................96
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7.4 6 Monthly Maintenance (Every 4000 Hrs)....... 97

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7.4.1 Lubricating the rotational axis for the arm..............97

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7.5 Yearly Maintenance (Every 8000 Hrs) ............ 98

7.5.1 Replacing the placing head vacuum filters ............98
7.6 12000 Hr Maintenance.................................... 99
7.6.1 Exchanging mechanical valve O-rings...................99
7.6.2 Lubricating the H12HS head................................101

Placing Head Maintenance Manual iii

Contents QD160-00

8. Heads with Part Side Recognition..................... 105

8.1 Weekly Maintenance (Every 160 Hrs)........... 105
8.1.1 Cleaning the glass cover on the prism ................ 105
8.2 Irregular Maintenance ................................... 106
8.2.1 Fluorescent Seal ................................................. 106

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iv Placing Head Maintenance Manual

QD160-00 Introduction

Introduction
About This Manual
This manual provides instructions on performing maintenance for the heads listed below.
The contents conforms to the maintenance items for placing head in the “Preventive
Maintenance” chapters in the NXT, NTX-2, and AIM mechanical reference manuals and the
“Preventive Maintenance” and “Replacing Consumable Parts” chapters in the Heads with
Part Side Recognition Instruction Manual. It is helpful to remove the placing head from the

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machine, such as when performing maintenance, because the procedures in this manual

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start with the placing head already removed from the machine.

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Note: Refer to the “Basic Operation” chapter in the mechanical reference manuals for procedures

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on removing and attaching heads.

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• H01 head

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• H02 head

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• H04 head

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• H08 head

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• H012(S) head
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• H12HS head
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• Heads with Part Side Recognition (H08Q head, H12SQ head, H12HSQ head)
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Placing Head Maintenance Manual v

Introduction QD160-00

MEMO:

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vi Placing Head Maintenance Manual

QD160-00 1. About Preventative Maintenance

1. About Preventative Maintenance

Preventative maintenance involves such tasks as regular inspections, cleaning and
lubrication, and is indispensable for the purpose of avoiding machine errors, and ensuring
that the machine performs according to the design specifications. Please ensure to adhere
strictly to the following guidelines when performing preventative maintenance procedures.

• The preventive maintenance items noted here are mainly directed towards
maintenance staff. However, there are certain tasks whose responsibility lies
with the operators.

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1.1 Maintenance frequency

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Fuji recommends that preventative maintenance tasks be performed at 1 week (160 hrs),

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1 month (700 hrs), 6 month (4,000 hrs), 1 year (8,000 hrs) and 12,000 hour intervals.

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Furthermore, it is also recommended that maintenance be performed periodically after long

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periods of continuous operation, and at those times when experiencing production related

54
problems on the machine.

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1.2 Points of caution
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a. When performing work on a placing head, set it in the optional head maintenance
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stand or lay it down flat on a work bench.
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b. Use a cloth to wipe off any excess grease.

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1.3 Applying grease

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There are several methods for applying grease such as applying grease to grease fittings,
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using a brush, spraying from a can. The procedures to be used to apply grease depending
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on the location are explained step-by-step later in this chapter. This section explains the
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two typical grease application methods that are used.

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Note: A Fuji grease gun is used for calculating the amount of grease to be applied. One shot from
the grease gun (1 pump) is approximately 0.6 cc. Use the number of shots as the target
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when applying grease. The number of shots specified is a little more than the required
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amount of grease. Clean off any extra grease that comes out.
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1.3.1 Typical lubrication methods

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Applying grease with a brush (or spray can)

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1. Wipe off any filth from the ball screws and LM guides with a clean cloth.
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2. Use the grease gun from the Fuji grease gun kit (AWPJ8201) to apply the required
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number of shots directly to a brush and then apply the grease over the unit.
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3. When spraying, directly spray the grease on the unit.

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4. Wipe off any excess grease off from the unit with a clean cloth.

5. Manually move the unit to work in the grease on the ball screws/LM guides. (Move one
full stroke)

6. Wipe off any excess grease with a clean cloth again.

Placing Head Maintenance Manual 1

1. About Preventative Maintenance QD160-00

MEMO:

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2 Placing Head Maintenance Manual

QD160-00 2. H01 Head

2. H01 Head
2.1 Maintenance Items and Frequency
CLN: indicates cleaning LUB: indicates lubrication CHK: indicates check EXG: indicates
exchange.

The times listed in this chart are only recommendations. Actual work time may differ. The
time required for personnel to pull modules forward or load and unload units may add to the
total work time required.

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Maintenance Locations

Every 6 months

Time Required
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12,000 hrs
(4000 hrs)
(700 hrs)

irregular
Monthly

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(min.)
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H01 head Q-axis gears - - LUB - 10

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Z-axis ball screw - - LUB - 10

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Z-axis LM guide 3U - - LUB - 10
Nozzle vacuum filter CLN - - CHK 10
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Exchanging nozzle clamp pins, EXG, - - - 5

cleaning nozzle pickup surface CLN
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Flange filter CLN - - - 10

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Sleeve assembly - CLN - - 10

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Placing Head Maintenance Manual 3

2. H01 Head QD160-00

2.2 Required equipment

Jig Fuji grease gun kit AWPJ8201 Used to apply lubricant to
grease fittings

12,000 hour

Jig Head maintenance stand AA0AMO* Used to clean and lub the

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placing head

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NXTPHD027a

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Jig Filter cleaning basket K1325C Used to clean the head filters.

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3U 1 month (700 hrs)
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NXTPHD028
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Jig H01 Q-axis gear fixing jig PM28083 Used when removing the H01
head sleeve assembly.
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6 month (4,000 hrs)

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NXTPHD104
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Tools Metric spanner set -

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Metric Allen wrench set 1 month (700 hrs)

12,000 hour
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Flat head screwdriver 1 month (700 hrs)

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Lubri Daphne Eponex No.2 (Idemitsu) 6 month (4,000 hrs)

cants 12,000 hour
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Mobilith SHC100 (Mobil) 12,000 hour

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Other Cloth Ensure to use a soft, clean

cloth. 12,000 hour

Soft brush 給油用

12,000 hour

Industrial ethanol Used to clean nozzle filters

1 month (700 hrs)

Ultrasonic cleaner Used to clean nozzle filters

1 month (700 hrs)

4 Placing Head Maintenance Manual

QD160-00 2. H01 Head

2.3 Monthly Maintenance (Every 700 Hrs)

2.3.1 Cleaning the placing head vacuum filters
About the filter cleaning basket
Cleaning the filters is easier when using the special filter cleaning basket. When using this
basket, put in the filters along with any cases and put the basket in an ultrasonic cleaning
machine to clean them. The quantities of filters that can be put in the basket are provided
below.

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• H04, H08, H12(S), H12HS head: Maximum 40 filters

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• H01, H02 head: Maximum 20 filters

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NXTPHD028

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Procedure

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1. Using the small-type blade screw driver, loosen and remove the filter cases and filters.
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Filter case
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Filter
Drawing number : XH0056*(Rev.2, 3)
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: XH0094*(Rev.4)
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Filter case

Filter NXTPHD013Ec

2. Wash the filter cases and filters in neutral detergent solvent, or replace if excessively
dirty.
Note: Put the filter while still in the case in the optional filter cleaning basket (K1325C). Clean
them by soaking them in neutral detergent in an ultrasonic cleaning machine for 5 minutes.

Placing Head Maintenance Manual 5

2. H01 Head QD160-00

2.3.2 Placing head nozzle clamp pin replacement and nozzle pick-
up surface cleaning
1. Pinch the nozzle clamp pin fixing tabs with needle nose pliers to make removal easy.

Nozzle clamp pin

Nozzle pickup
surface

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Pickup position

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correction marks

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NXTPHD038E

Caution: There are four marks for pickup position correction. Do not touch these marks.

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2. Remove the nozzle clamp pin.
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Nozzle pickup surface

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NXTPHD039E
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Caution: Be careful to not damage the nozzle pickup surface.

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3. There are two pins used to clamp the nozzle. Repeat these procedures to remove the
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second pin.

6 Placing Head Maintenance Manual

QD160-00 2. H01 Head

4. Clean the nozzle pickup surface. Gently wipe with cleaning paper to remove items from
the surface.

Nozzle pickup surface

Pickup position

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correction marks

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NXTPHD041E

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Caution: There are four marks for pickup position correction. Do not touch these marks.

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5. Attach the new nozzle clamp pins. Use an item that matches the inside diameter of the

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pin in order to be able to securely push in the pin into place.

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Nozzle clamp pin

Drawing number: PH0027*
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Caution: Be careful to not damage the clamp items on the clamp pins.
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Placing Head Maintenance Manual 7

2. H01 Head QD160-00

2.3.3 Cleaning the placing head flange filter

For H01 heads that do not have the filter in the flange unit, it is necessary to clean the sleeve
assembly. (See to section section 2.4.1 "Cleaning the H01 head sleeve assembly <for
heads without flange filter>" for details.)

Flange

Filter

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NXTPHD105E

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1. Remove the filter lock and then gently pull out the filter from the head.

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Filter Flange

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(AA1FZ0*)

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NXTPHD116E
Hook
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2. Use an air gun to clean the filter.

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8 Placing Head Maintenance Manual

QD160-00 2. H01 Head

2.4 6 Monthly Maintenance (Every 4000 Hrs)

2.4.1 Cleaning the H01 head sleeve assembly <for heads without
flange filter>
When preparing to clean the head sleeve assembly, it is highly recommended to have 2
spares of each of spare part shown below.

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1. Vacuum pad (H1339A)

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2. O-ring (A5202W)

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3. Spring (PZ0933*)
NXTPHD112E

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1. Put a 2.5 mm Allen wrench in the hole at the top of the head and use it to turn the
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ballscrew until the Z-axis has been fully lowered.
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Wrench
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Placing Head Maintenance Manual 9

2. H01 Head QD160-00

2. Remove the head side cover.

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Cover

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NXTPHD107E

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3. Remove the bolts shown in the diagram and then move the bracket.

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Bracket
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NXTPHD108E
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Note: A short ended 2.5 mm Allen wrench is required to remove these bolts.
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4. Set the Q-axis gear fixing jig in the holes in the Q-axis gear.
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Q-axis gear
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Q-axis gear fixing jig

NXTPHD109E
Gear holes (the jig pins fit in here)

10 Placing Head Maintenance Manual

QD160-00 2. H01 Head

5. Lock the Q-axis in place and using an 8 mm spanner, loosen the sleeve assembly.

Sleeve assembly

Spanner (8 mm)

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NXTPHD110E

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6. Remove the sleeve assembly from the placing head.

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Sleeve assembly
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NXTPHD111E
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Note: There are cases when the vacuum pad comes off. Be careful to not lose it.
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7. Take apart the sleeve assembly.

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Vacuum pad
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Sleeve assembly

O-ring

Spring

Cap

NXTPHD113E

Placing Head Maintenance Manual 11

2. H01 Head QD160-00

8. Use an air gun to remove any grime from the spring and internal section of the sleeve
assembly. Use a cloth to clean and wipe off any grime that was not removed.

Sleeve assembly Spring

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NXTPHD114E

9. After cleaning the parts, lubricate the sleeve assembly O-ring and spring. Then put back

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together the sleeve assembly. Ensure that the up and down movement of the shaft with
the attached vacuum pad is smooth.

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Used grease: MDV235-ZB (Kuroda)

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(Manufacture type: K3032K)

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Sleeve assembly
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Vacuum pad
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O-ring
Spring
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Cap
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NXTPHD115Ea
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[Link] the removal steps in reverse order to reattach the sleeve assembly back into the
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H01 head.
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12 Placing Head Maintenance Manual

QD160-00 2. H01 Head

2.5 12000 Hr Maintenance

2.5.1 Lubricating parts

Required grease Application No. of Amount

location grease (cc)
gun shots

Mobilith SHC100 (Mobil) (1) Q-axis gear 1 shot 0.1

Daphne Eponex No. 2 (Idemitsu) (2) Z-axis ballscrew 1 shot 0.117

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(3) Z-axis LM guide 1 shot 0.292

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1. Wipe off filth from the Q-axis gear (1) with a clean cloth.

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2. Use the grease gun to apply one shot of the specified grease onto a brush.

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3. Spread the grease on the Q-axis gear teeth (1).

54
4. Rotate the Q-axis (1) by hand to lubricate the gear teeth evenly.

35
FV
5. Wipe off filth from the Z-axis ballscrew (2) with a clean cloth.
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6. Use the grease gun to apply one shot of the specified grease onto a brush.
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7. Spread the grease on the Z-axis ballscrew (2).

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8. Wipe off filth from the Z-axis LM guide rail (3) with a clean cloth.
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9. Use the grease gun to apply one shot of the specified grease onto a brush.
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[Link] the grease on the Z-axis LM guide rail (3).

13

[Link] the Z-axis up and down by hand to lubricate the ballscrew and LM guide evenly.
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1
3
NXTPHD011b

[Link] off any excess grease with a clean cloth.

Placing Head Maintenance Manual 13

2. H01 Head QD160-00

2.6 Irregular Maintenance

2.6.1 Checking and replacing the placing head vacuum filters
When nozzle vacuum errors occur, check to see if the head vacuum filters are dirty. If it is
extremely dirty, replace them with new ones. (See section 2.3.1 "Cleaning the placing head
vacuum filters".)

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14 Placing Head Maintenance Manual

QD160-00 3. H02 Head

3. H02 Head
3.1 Maintenance Items and Frequency
CLN: indicates cleaning LUB: indicates lubrication CHK: indicates check EXG: indicates
exchange.

The times listed in this chart are only recommendations. Actual work time may differ. The
time required for personnel to pull modules forward or load and unload units may add to the
total work time required.

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irregular R
Maintenance Locations

Time Required
b
s3hrs
C
L# hrs)
Monthly

(min.)
12,000
D(700
54
H02 head Q-axis gears - LUB - 10

35
Z1, Z2-axes ball screws - LUB - 10

FV
Z1, Z2-axes LM guides
3U - LUB - 10
Nozzle vacuum filter CLN - CHK, 10
Exchanging nozzle clamp pins, EXG, - - 5
by

cleaning nozzle pickup surface CLN

T

Flange filter CLN - - 10

JS
7
:3
13
5
/0
03
0 9/
20
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Placing Head Maintenance Manual 15

3. H02 Head QD160-00

3.2 Required equipment

Jig Fuji grease gun kit AWPJ8201 Used to apply lubricant to

grease fittings

6 month (4,000 hrs)

12,000 hour

i
Tp
Jig Head maintenance stand AA0AM** Used to clean and lub the

bR
placing head

C
s3
L#
D
54
35
FV
NXTPHD027a
3U
Jig Filter cleaning basket K1325C Used to clean the head filters.
by

1 month (700 hrs)

T
JS

NXTPHD028
7
:3

Tools Metric Allen wrench set 1 month (700 hrs)

13

12,000 hour
5

Flat head screwdriver 1 month (700 hrs)

/0
03

Lubri Daphne Eponex No.2 (Idemitsu) 6 month (4,000 hrs)

cants 12,000 hour
09/

Mobilith SHC100 (Mobil) 12,000 hour

20

Other Cloth Ensure to use a soft, clean

at

cloth.
ed

1 month (700 hrs)

6 month (4,000 hrs)
ad

12,000 hour
o
nl

Soft brush 給油用

ow

6 month (4,000 hrs)

12,000 hour
D

Industrial ethanol Used to clean nozzle filters

1 month (700 hrs)

Ultrasonic cleaner Used to clean nozzle filters

1 month (700 hrs)

16 Placing Head Maintenance Manual

QD160-00 3. H02 Head

3.3 Monthly Maintenance (Every 700 Hrs)

3.3.1 Cleaning the placing head vacuum filters
About the filter cleaning basket
Cleaning the filters is easier when using the special filter cleaning basket. When using this
basket, put in the filters along with any cases and put the basket in an ultrasonic cleaning
machine to clean them. The quantities of filters that can be put in the basket are provided
below.

i
Tp
• H04, H08, H12(S), H12HS head: Maximum 40 filters

bR
• H01, H02 head: Maximum 20 filters

C
s3
L#
D
54
NXTPHD028

35
Procedure

FV
1. Using the small-type blade screw driver, loosen and remove the filter cases and filters.
3U
by
T
JS

Holder A Nozzle pick-up

Filter case
7
:3

Filter
13

(Drawing number:
XH0094*)
5

Holder B Nozzle pick-up

/0

Holder A Parts pick-up

03

Filter
Filter case (Drawing number: XH0094*)
9/

Filter case
0

Filter
20

(Drawing number:
XH0094*)
at

Holder B Parts pick-up

ed

Filter
(Drawing number: XH0094*)
ad

Filter case
o
nl
ow
D

01MEC-0462E

2. Wash the filter cases and filters in neutral detergent solvent, or replace if excessively
dirty.
Note: Put the filter while still in the case in the optional filter cleaning basket (K1325C). Clean
them by soaking them in neutral detergent in an ultrasonic cleaning machine for 5 minutes.

Placing Head Maintenance Manual 17

3. H02 Head QD160-00

3.3.2 Placing head nozzle clamp pin replacement and nozzle pick-
up surface cleaning
1. Pinch the nozzle clamp pin fixing tabs with needle nose pliers to make removal easy.

Nozzle clamp pin

Nozzle pickup
surface

i
Tp
bR
C
s3
L#
Pickup position

D
correction marks

54
35
NXTPHD038E

Caution: There are four marks for pickup position correction. Do not touch these marks.

FV
3U
2. Remove the nozzle clamp pin.
by
T
JS
7
:3

Nozzle pickup surface

13
5
/0
03
0 9/
20
at
ed

NXTPHD039E
ad
o

Caution: Be careful to not damage the nozzle pickup surface.

nl
ow

3. There are two pins used to clamp the nozzle. Repeat these procedures to remove the
D

second pin.

18 Placing Head Maintenance Manual

QD160-00 3. H02 Head

4. Clean the nozzle pickup surface. Gently wipe with cleaning paper to remove items from
the surface.

Nozzle pickup surface

Pickup position

i
Tp
correction marks

bR
NXTPHD041E

C
s3
Caution: There are four marks for pickup position correction. Do not touch these marks.

L#
5. Attach the new nozzle clamp pins. Use an item that matches the inside diameter of the

D
pin in order to be able to securely push in the pin into place.

54
35
FV
3U
by
T
JS

Nozzle clamp pin

Drawing number: PH0027*
7
:3
13
5
/0

NXTPHD040E
03

Caution: Be careful to not damage the clamp items on the clamp pins.
0 9/
20
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Placing Head Maintenance Manual 19

3. H02 Head QD160-00

3.3.3 Cleaning the placing head flange filter

1. Remove the filter lock and then gently pull out the filter from the head.

Flange

Filter

i
Tp
bR
NXTPHD105E

C
s3
Filter Flange

L#
(AA1FZ0*)

D
54
35
FV
3U
by
T
JS

NXTPHD116E
Hook
7
:3

2. Use an air gun to clean the filter.

13
5
/0
03
0 9/
20
at
ed
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20 Placing Head Maintenance Manual

QD160-00 3. H02 Head

3.4 12000 Hr Maintenance

3.4.1 Lubricating parts

Required grease Application location No. of grease Amount

gun shots (cc)

Mobilith SHC100 (Mobil) (1) Q-axis gears 1 shot 0.1

Daphne Eponex No. 2 (2) Z1, Z2-axes ball screws 1 shot 0.117
(Idemitsu)

i
Tp
(3) Z1, Z2-axes LM guides 1 shot 0.292

bR
There is a brake on top of the placing head to prevent the Z-axes from dropping. When

C
moving the Z-axes during these procedures, squeeze the Z-axes brake using your fingers

s3
to release the brake (refer to the diagram).

L#
D
1. Remove the cover that is covering the Z-axes brake area.

54
2. While holding the ball nuts for the Z-axes ball screws, squeeze both sides of the Z-axes

35
brake using your fingers to release the brake and gently move the axes to their lowest

FV
positions (fully extended).
3U
3. Wipe off any filth from the Q-axes gears (1) with a clean cloth.
by

4. Apply one shot of the specified grease on a brush.

T

5. Apply the specified grease on the brush to the Q-axes gears (1).
JS

6. Rotate the Q-axes gears (1) by hand to work in the grease evenly.
7
:3

7. Wipe off any filth from the Z1- and Z2-axis ball screws (2) with a clean cloth.
13

8. Apply one shot of the specified grease on a brush.

5
/0

9. Apply the specified grease on the brush to the Z1- and Z2-axis ball screws (2).
03

[Link] holding the ball nuts for the Z-axes ball screws, squeeze both sides of the Z-axes
0 9/

brake using your fingers to release the brake and gently move the axes to their highest
20

positions (fully retracted).

at

[Link] off any filth from the Z1- and Z2-axis LM guides (3) with a clean cloth.
ed

[Link] one shot of the specified grease on a brush.

ad

[Link] the specified grease on the brush on the rails for the Z1- and Z2-axis LM guides
o
nl

(3).
ow

[Link] move the Z-axes up and down several times to work in the grease.
D

[Link] off any excess grease with a clean cloth.

[Link] the cover for the Z-axes brake back on the placing head.

Placing Head Maintenance Manual 21

3. H02 Head QD160-00

Cover
Z1-axis Z2-axis

Z-axes drop
prevention brake
2
2

i
Tp
bR
C
s3
1
1
1

L#
D
54
35
FV
Z1- and Z2-axes ball nuts 3U
by
T
JS
7
:3

3
13

3
5
/0
03

3
Apply to the entire 3
9/

surface of the rail sides

0

Z1- and Z2-axes LM guides

20

01MEC-0461E
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ed
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22 Placing Head Maintenance Manual

QD160-00 3. H02 Head

3.5 Irregular Maintenance

3.5.1 Checking and replacing the placing head vacuum filters
When nozzle vacuum errors occur, check to see if the head vacuum filters are dirty. If it is
extremely dirty, replace them with new ones. (See section 3.3.1 "Cleaning the placing head
vacuum filters".)

i
Tp
bR
C
s3
L#
D
54
35
FV
3U
by
T
JS
7
:3
13
5
/0
03
0 9/
20
at
ed
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Placing Head Maintenance Manual 23

3. H02 Head QD160-00

MEMO:

i
Tp
bR
C
s3
L#
D
54
35
FV
3U
by
T
JS
7
:3
13
5
/0
03
9/
0
20
at
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24 Placing Head Maintenance Manual

QD160-00 4. H04 Head

4. H04 Head
4.1 Maintenance Items and Frequency
CLN: indicates cleaning LUB: indicates lubrication CHK: indicates check EXG: indicates
exchange.

The times listed in this chart are only recommendations. Actual work time may differ. The
time required for personnel to pull modules forward or load and unload units may add to the
total work time required.

i
Tp
bR
Every 6 months

Time Required
12,000 hrs
C
(4000 hrs)

(8000 hrs)
(700 hrs)
Monthly

Yearly

(min.)
s3
Maintenance Locations

L#
D
54
H04 head Z-axis ball screw - - - LUB 10

35
Z-axis guide shaft - - - LUB 10
Cam follower of the

FV
- - - LUB 10
stepping motor 3U
Q-axis gear (upper, motor - - - LUB 5
side)
by

Q-axis gear (lower, LUB - - - 5

syringe side)
T

R-axis gear - - LUB 5

JS

Mechanical valve CHK - CHK, 20,

7

O-ring LUB 10
:3

Syringes, O-rings inside CLN, 15,

13

- - -
syringe LUB 10
Nozzle vacuum filter CLN - EXG - 20
5
/0

Arm rotation axis - LUB - - 5

03
0 9/
20
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Placing Head Maintenance Manual 25

4. H04 Head QD160-00

4.2 Required equipment

Jig Fuji grease gun kit AWPJ8201 Used to apply lubricant to grease
fittings

6 month (4,000 hrs)

12,000 hour

i
Tp
Jig Head maintenance stand AA0AMO* Used to clean and lub the placing

bR
head

C
s3
L#
D
54
35
FV
NXTPHD027a
3U
Jig Filter cleaning basket K1325C Used to clean the head filters.
by

1 month (700 hrs)

T
JS

NXTPHD028
7
:3

Jig Syringe O-ring lubrication jig AA40R0* Used to lubricate the O-ring in the
13

syringe.
5

1 month (700 hrs)

/0
03
9/
0
20
at
ed

NXTPHD122a
ad

Jig Syringe cleaning unit QK00C** Used for cleaning the syringes on
o
nl

the placing head.

ow

1 month (700 hrs)

D

01MEC-0523

26 Placing Head Maintenance Manual

QD160-00 4. H04 Head

Jig Mechanical valve sliding resistance Used for inspecting the

measuring head AA6KN** mechanical valve O-rings on the
placing head.

1 month (700 hrs)

12,000 hour

01MEC-0567

i
Tp
Jig Mechanical valve O-ring exchange tool Used for exchanging the
PM072M* mechanical valve O-rings on the

bR
placing head.

C
1 month (700 hrs)

s3
12,000 hour

L#
D
54
01MEC-0566

35
Tools Metric Allen wrench set 1 month (700 hrs)

FV
3U 12,000 hour

Torque wrench 12,000 hour

by

Lubri Daphne Eponex No.2 (Idemitsu) 6 month (4,000 hrs)

cants 12,000 hour
T
JS

Mobilith SHC100 (Mobil) 12,000 hour

7
:3

MDV235-ZB (Kuroda) Manufacture type number:

13

K3032K (30 g)
1 month (700 hrs)
5

12,000 hour
/0
03

Biral T&D (Sugai Chemical Industry) 1 month (700 hrs)

9/

Other Cloth Ensure to use a soft, clean cloth.

0

1 month (700 hrs)

20

6 month (4,000 hrs)

12,000 hour
at
ed

Soft brush Used to apply lubricant

6 month (4,000 hrs)
ad

12,000 hour
o
nl

Industrial ethanol Used to clean nozzle filters

ow

1 month (700 hrs)

D

Ultrasonic cleaner Used to clean nozzle filters

1 month (700 hrs)

Safety goggles Used for cleaning the syringes on

the placing head.
1 month (700 hrs)

Push-pull gauge Used for inspecting the

mechanical valve O-rings on the
placing head.
1 month (700 hrs)
12,000 hour

Placing Head Maintenance Manual 27

4. H04 Head QD160-00

4.3 Monthly Maintenance (Every 700 Hrs)

4.3.1 Cleaning the placing head vacuum filters
About the filter cleaning basket
Cleaning the filters is easier when using the special filter cleaning basket. When using this
basket, put in the filters along with any cases and put the basket in an ultrasonic cleaning
machine to clean them. The quantities of filters that can be put in the basket are provided
below.

i
Tp
• H04, H08, H12(S), H12HS head: Maximum 40 filters

bR
• H01, H02 head: Maximum 20 filters

C
s3
L#
D
54
NXTPHD028

35
Procedure

FV
1. Slide the aluminum lock-ring to the right and remove the filter cases (with filter inside).
3U
by
T
JS
7
:3
13
5
/0
03
9/

Lock-ring
0
20

Filter case AAOAL0*

(filter inside) NXTPHD018E
at

2. Wash the filter cases and filters in neutral detergent solvent, or replace if excessively
ed

dirty.
ad

Note: Put the filter while still in the case in the optional filter cleaning basket (K1325C). Clean
o

them by soaking them in neutral detergent in an ultrasonic cleaning machine for 5 minutes.
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28 Placing Head Maintenance Manual

QD160-00 4. H04 Head

4.3.2 Cleaning the placing head syringes

It is necessary to use the syringe cleaning unit when cleaning syringes.
Caution: If syringes are not periodically cleaned, there are cases in which good production results
cannot be obtained due a large accumulation of dust.

1. Connect an air hose to the syringe cleaning unit (QK00C**) to supply air.

i
Tp
bR
C
s3
L#
D
01MEC-0523

54
2. Remove the side cover from the head.

35
FV
3U
by
T

Cover
JS
7
:3
13
5
/0
03
9/

01MEC-542E
0
20

3. Ensure that there no objects or dust on the attaching surfaces of the placing head and
the holder. Use a clean dry cloth to remove any foreign objects.
at
ed

Placing head clamp parts Parts where attached on holder

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01MEC-0526E

Placing Head Maintenance Manual 29

4. H04 Head QD160-00

4. While holding the head handle, insert the clamp joints into the grooves on the holder.
Pull the lever on the syringe cleaning unit forward and down to secure the placing head.

Placing head

i
Tp
bR
C
s3
L#
D
Press the head down

54
firmly against the holder.

35
Placing head

FV
Holder
3U
01MEC-0527E
by

5. Set a box covered with a cloth or put a cloth under the head.
T

Caution: Use a box size that does not interfere with the head. Remove the box when attaching or
JS

removing a head.
7
:3
13
5
/0
03
0 9/
20
at
ed
oad
nl
ow
D

01MEC-0545

6. Replace the all of the filters with new filters or with cleaned filters. It is also possible to
set filter cases without filters in the head. Refer to section 4.3.1 "Cleaning the placing
head vacuum filters" for details.
Caution: Do not use dirty filters.

30 Placing Head Maintenance Manual

QD160-00 4. H04 Head

7. Check the following items.

• The air pressure is between 0.4 MPa to 0.5 MPa.

• All of the filter cases are locked in place.

• All of the vacuum valves are in the upper position.

i
Tp
Filter locked Filter unlocked

bR
C
s3
L#
D
54
35
FV
01MEC-0546E
3U
8. Open the air valve to supply air to the head.
by
T
JS
7
:3
13
5
/0
03
0 9/

Valve closed Valve opened

20
at

01MEC-0528E
ed
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Placing Head Maintenance Manual 31

4. H04 Head QD160-00

9. Lower only one of the vacuum valves to supply air to the syringe. While supplying air
for 30 seconds to the syringe, move the syringe up and down five times.
Caution: Clean only one syringe at a time because the effectiveness of the cleaning is reduced due
to the air pressure dropping when air is supplied to multiple syringes at the same time.

CAUTION

Wear protective goggles when performing this work. It is possible

i
that items can be blown into the eyes from the syringe when the

Tp
vacuum valve is lowered.

bR
C
s3
L#
D
54
35
FV
3U
by
T
JS

01MEC-0547
7
:3

[Link] cleaning with filters in the cases, the filter positions become displaced. Push the
13

filters back in place. If cleaning was performed with just filter cases attached, replace
the filter cases with filter cases that have filters.
5
/0
03
0 9/
20
at
ed
oad
nl
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01MEC-0531
D

[Link] off any foreign objects clinging to the side of the syringe with a clean dry cloth.
Lubricate the syringes at the same time as cleaning them. Refer to section 4.3.3
"Placing head syringes and O-rings lubrication" for details on lubricating the syringes.

[Link] all the syringes have been cleaned, while holding the head handle, lift the lever
on the syringe cleaning unit and then remove the head from the unit. Reattach the side
cover back on the head.

32 Placing Head Maintenance Manual

QD160-00 4. H04 Head

4.3.3 Placing head syringes and O-rings lubrication

<H04 head>

Required grease Application location Lubrication Amount

amount (cc)

Biral T&D (Sugai Chemical (1) Syringes Spray 1 shot 0.069

Industry)
(2) Q-axis gear (lower, Spray 1 shot 0.124
syringe side)

i
Tp
MDV235-ZB (Kuroda) (3) O-rings inside syringe Lubrication jig -

bR
(rod)

C
s3
1. Remove the side cover from the head.

L#
2. Use a clean cloth soaked with the Biral T&D to wipe and clean the syringe (1), then apply

D
a thin coat to the circumference of the syringe.

54
3. Move the syringe (1) up and down to lubricate the syringe.

35
4. Apply a thin coat of the Biral T&D to the Q-axis gear teeth (2) with a clean cloth.

FV
5. Rotate the Q-axis gear (2) by hand to lubricate the gear teeth.
3U
by
T
JS
7

(2) Cover
:3

(1)
13
5
/0
03
0 9/
20

(1)
at
ed

NXTPHD022Eb
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Placing Head Maintenance Manual 33

4. H04 Head QD160-00

6. Lubricate the O-ring in the syringes with MDV235-ZB grease by following the substeps
below.

a. Put the specified grease in the jar and then put the lid with the rods in it back on the
jar.

b. Remove the rod for lubricating the O-ring on the H04 head from the jig.

Syringe O-ring lubrication jig

(AA40R0*)

i
Tp
bR
C
s3
Rod (for H04)

L#
D
54
35
FV
Case
3U
by

NXTPHD118a
T

c. Wipe the excess grease off end of the rod with a clean cloth.
JS
7

Wipe here
:3
13

Rod
5

Excess grease
/0
03
0 9/

01MEC-0011E
20
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34 Placing Head Maintenance Manual

QD160-00 4. H04 Head

d. Insert the rod into the syringe. Use the groove as a guide for the depth. Once the rod
is correctly inserted, lightly rotate it to apply the grease to the O-ring.
Note: Use a clean cloth to remove any grease from the top of the syringe.

Rod

i
Tp
Excess grease
Wipe here

bR
(3) O-ring
Syringe

C
s3
L#
D
Groove

54
35
FV
3U
NXTPHD119Ea
by

e. Put the rod back in the jig to apply more grease and then continue to lubricate the
other syringes on the head.
T
JS

Cautions regarding the Syringe O-ring lubrication jig

7

1. Use a clean cloth to wipe off any excess grease around the holes where the rods are
:3

inserted.
13
5
/0

Wipe here
03
9/

dia.
0
20

dia.
at
ed
ad
o

㧦for H01
nl

㧦for H08 / H12

ow

01MEC-0012E

2. Make sure that the sizes of rod and hole match before inserting the rod.
D

3. When there is grease inside the jig (jar), keep it away from direct sunlight and store it in
a cool place.

Placing Head Maintenance Manual 35

4. H04 Head QD160-00

4.3.4 Checking and replacing mechanical valve O-rings

Measure the up and down sliding resistance of the mechanical valve and decide whether
the O-rings are good or need to be replaced.

1. Attach the mechanical valve sliding resistance measuring head (AA6KN**) to a push-
pull gauge.
Note: Use a push-pull gauge that has a maximum load value of 10 N.

2. Set the measuring head on the mechanical valve and read the measurement values on
the push-pull gauge as the you move the valve up and down.

i
Tp
3. Measure all of the mechanical valves. If any measurements fall out of the permissible

bR
range of 0.4 N to 2.0 N, then exchange the O-rings for that mechanical valve. Refer to

C
section 4.6.1 "Exchanging mechanical valve O-rings" for procedures on exchanging

s3
these items.

L#
D
54
0.4 N㨪2.0 N

35
FV
3U
by

Resistance measuring head

T
JS

Push-pull gauge
7
:3
13

Mechanical valve
5
/0
03
0 9/
20
at
ed

01MEC-0572E
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36 Placing Head Maintenance Manual

QD160-00 4. H04 Head

4.4 6 Monthly Maintenance (Every 4000 Hrs)

4.4.1 Lubricating the rotational axis for the arm

Required grease Application No. of Amount

location grease (cc)
gun shots

Daphne Eponex No. 2 (Idemitsu) Arm rotation axis 1 shot 0.002

i
Tp
1. Wipe off any filth from the arm rotation axis with a clean cloth.

bR
2. Use an item like a cotton swab to apply a thin layer of Daphne Eponex No. 2 grease to
the stepping motor axis item, arm rotation axis and to the immediate items around it.

C
s3
L#
D
54
35
FV
3U
by
T
JS
7
:3
13
5
/0
03
0 9/
20
at
ed

Arm
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01MEC-0534E
nl
ow

3. Turn the arm rotation axis several times to spread the lubricant.
D

4. Wipe off any excess grease with a clean cloth.

Placing Head Maintenance Manual 37

4. H04 Head QD160-00

4.5 Yearly Maintenance (Every 8000 Hrs)

4.5.1 Replacing the placing head vacuum filters
Replace the placing head vacuum filters with new ones. (See section 4.3.1 "Cleaning the
placing head vacuum filters".)

i
Tp
bR
C
s3
L#
D
54
35
FV
3U
by
T
JS
7
:3
13
5
/0
03
0 9/
20
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38 Placing Head Maintenance Manual

QD160-00 4. H04 Head

4.6 12000 Hr Maintenance

4.6.1 Exchanging mechanical valve O-rings
1. Remove the side cover from the head.

2. Remove the bolts from the mechanical valve retainers for the valves to exchange, and
then remove the retainers.

3. Gently pull up on the mechanical valves and take them out.

i
Tp
bR
C
s3
L#
Cover

D
Mechanical valve

54
35
FV
3U
by
T
JS
7
:3
13

Mechanical valve retainer

5
/0
03
9/

Bolt tightening torque: 0.35 Nm

0

NXTPHD117E
20

4. By using something such as fingernails, pull up on the O-ring for the mechanical valve.
at

Then insert the pointed end of the mechanical valve O-ring exchange tool (PM072M*)
ed

in the created gap and then remove the O-ring. Remove all six O-rings in the same
manner.
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O-ring exchange tool

Mechanical valve 01MEC-0569E

Placing Head Maintenance Manual 39

4. H04 Head QD160-00

5. Slide the new O-rings on the mechanical valve O-ring exchange tool from the pointed
end. Insert the mechanical valve into the O-ring exchange tool. Align a position on the
mechanical valve that has an O-ring groove with the end of the tool and then slide an O-
ring into the groove. Repeat for all 6 O-rings.

O-ring exchange tool

Mechanical valve

i
Tp
O-ring

bR
Groove

C
s3
L#
01MEC-0571E

D
6. Apply a thin layer of specified grease to the surface of the O-rings on the mechanical

54
valves.

35
FV
Required grease Application No. of grease Amount
location
3U gun shots (cc)

MDV235-ZB (Kuroda) (K3032K) Mechanical valve O- 1 shot 0.003

by

rings
T

7. Return the mechanical valve back to its position, set the valve retainer and then secure
JS

with the bolt by tightening it to a torque of 0.35 Nm.

7
:3

Caution: Do not overtighten. If overtightened the threads for the bolt on the head will be damaged
13

and the head will need to be replaced.

5
/0
03
0 9/
20
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40 Placing Head Maintenance Manual

QD160-00 4. H04 Head

4.6.2 Lubricating the H04 head

<Gears, Z-axis>

Required grease Application No. of Amount

location grease (cc)
gun shots

Daphne Eponex No. 2 (Idemitsu) (1) Z-axis ballscrew 1 shot 0.082

(2) Z-axis guide shaft 1 shot 0.078

i
Tp
(3) Cam followers of 1 shot 0.005

bR
the stepping motor

C
Mobilith SHC100 (Mobil) (4) Q-axis gear 1 shot 0.18

s3
(upper, motor side)

L#
(5) R-axis gear 1 shot 0.26

D
54
1. Remove the side cover from the head.

35
2. Wipe off filth from the Z-axis ballscrew (1) and the Z-axis guide shaft (2) with a clean

FV
cloth. 3U
3. Use the grease gun to apply one shot of the specified grease onto a brush.
by

4. Spread the grease on the Z-axis ballscrew (1).

T

5. Spread the grease on the Z-axis guide shaft (2).

JS

6. Move the Z-axis up and down by hand to lubricate the ballscrew and the guide shaft
7
:3

evenly.
13

7. Wipe off any excess grease with a clean cloth.

5
/0

8. Wipe off any filth from the stepping motor’s cam followers (3) with a clean cloth.
03

9. Apply a thin layer of the specified grease to the inside and circumference of the cam
9/

followers (3).
0
20

[Link] off any excess grease with a clean cloth.

at

[Link] off from the Q-axis gear (4) and the R-axis gear (5) with a clean cloth.
ed
ad

[Link] the grease gun to apply one shot of the specified grease onto a brush.
o

[Link] the grease on the Q-axis gear teeth (4) and the R-axis gear teeth (5).
nl
ow

[Link] the Q-axis gear (4) and the R-axis gear (5) by hand to lubricate the gear teeth
D

evenly.

[Link] off any excess grease with a clean cloth.

Placing Head Maintenance Manual 41

4. H04 Head QD160-00

i
Tp
bR
1

C
2

s3
L#
5

D
54
35
Cover

FV
3U
3
by

3
T
JS
7

NXTPHD020Eb
:3
13
5
/0
03
9/
0
20
at
ed
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42 Placing Head Maintenance Manual

QD160-00 4. H04 Head

<Mechanical valves>
It is not possible to remove the mechanical valves for heads with serial number 00590 and
prior. Contact your Fuji representative to perform maintenance on these heads.

Required grease Application No. of spray Amount

location shots (cc)

MDV235-ZB (Kuroda) (K3032K) Mechanical valve O- 1 shot 0.003

rings

i
Tp
1. Remove the side cover from the head.

bR
2. Loosen the attachment bolts and then remove the mechanical valve retainers and

C
valves (4).

s3
3. Gently pull up on the mechanical valves to remove them from the head.

L#
D
4. Wipe off any filth from the mechanical valves with a clean cloth.

54
5. Use the grease gun to apply one shot of the specified grease onto a brush.

35
6. Apply a thin coat of grease to the surface of the mechanical valve O-rings.

7. Reinsert the mechanical valves.

FV
3U
8. Set the mechanical valve retainers and tighten them with a bolt.
by

Caution: Do not over tighten. If over tightened, the threads for the bolt on the head will be damaged
T

and the head will need to be replaced.

JS
7
:3
13
5
/0
03

Cover
0 9/

Mechanical valve
20
at
ed
ad
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D

Mechanical valve retaine

Bolt tightening torque: 0.35 Nm

NXTPHD11

Placing Head Maintenance Manual 43

4. H04 Head QD160-00

MEMO:

i
Tp
bR
C
s3
L#
D
54
35
FV
3U
by
T
JS
7
:3
13
5
/0
03
9/
0
20
at
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44 Placing Head Maintenance Manual

QD160-00 5. H08 Head

5. H08 Head
5.1 Maintenance Items and Frequency
CLN: indicates cleaning LUB: indicates lubrication CHK: indicates check EXG: indicates
exchange.

The times listed in this chart are only recommendations. Actual work time may differ. The
time required for personnel to pull modules forward or load and unload units may add to the
total work time required.

i
Tp
bR
Maintenance Locations

Every 6 months

Time Required
3C
12,000shrs
(4000 hrs)

L# hrs)
(160 hrs)

(700 hrs)

irregular
Monthly
Weekly

Yearly

(min.)
D(8000
54
H08 head Z-axis ball screw - - - - LUB - 10

35
H08Q head Z-axis guide shaft - - - - LUB - 10

FV
Cam follower of the - 3U- - - LUB - 10
stepping motor
Q-axis gear (upper, - - - - LUB - 5
by

motor side)
T

Q-axis gear (lower, - LUB - - - - 5

JS

syringe side)
R-axis gear - - - - LUB - 5
7
:3

Mechanical valve - CHK - - CHK, - 40,

13

O-ring LUB 10
Syringes, O-rings - CLN, - - - - 15,
5

LUB 10
/0

inside syringe
03

Nozzle vacuum filter - CLN - EXG - - 20

9/

Arm rotation axis - - LUB - - - 5

0

H08Q head Glass cover on the CLN - - - - - 5

20

* prism
at

Fluorescent Seal - - - - - EXG 10

ed

* : This maintenance item is only required for a H08Q head. Refer to section 8. "Heads with
ad

Part Side Recognition" for the procedures on this maintenance item.

o
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Placing Head Maintenance Manual 45

5. H08 Head QD160-00

5.2 Required equipment

Jig Fuji grease gun kit AWPJ8201 Used to apply lubricant to grease
fittings

6 month (4,000 hrs)

12,000 hour

i
Tp
Jig Head maintenance stand AA0AMO* Used to clean and lub the placing

bR
head

C
s3
L#
D
54
35
NXTPHD027a

FV
3U
Jig Filter cleaning basket K1325C Used to clean the head filters.
by

1 month (700 hrs)

T
JS

NXTPHD028
7
:3
13

Jig Syringe O-ring lubrication jig AA40R0* Used to lubricate the O-ring in the
syringe.
5
/0

1 month (700 hrs)

03
9/
0
20
at
ed
ad

NXTPHD122a
o

Jig Syringe cleaning unit QK00C** Used for cleaning the syringes on
nl

the placing head.

ow

1 month (700 hrs)

D

01MEC-0523

46 Placing Head Maintenance Manual

QD160-00 5. H08 Head

Jig Mechanical valve sliding resistance Used for inspecting the mechanical
measuring head AA6KN** valve O-rings on the placing head.

1 month (700 hrs)

12,000 hour

01MEC-0567

Jig Mechanical valve O-ring exchange tool Used for exchanging the

i
Tp
PM072M* mechanical valve O-rings on the
placing head.

bR
1 month (700 hrs)

C
12,000 hour

s3
L#
D
01MEC-0566

54
Tools Metric Allen wrench set 1 month (700 hrs)

35
12,000 hour

FV
Torque wrench 3U 12,000 hour

Lubri Daphne Eponex No.2 (Idemitsu) 6 month (4,000 hrs)

cants 12,000 hour
by

MDV235-ZB (Kuroda) Manufacture type number: K3032K

T
JS

(30 g)
1 month (700 hrs)
7

12,000 hour
:3
13

Mobilith SHC100 (Mobil) 12,000 hour

5

Biral T&D (Sugai Chemical Industry) 1 month (700 hrs)

/0
03

Other Cloth Ensure to use a soft, clean cloth.

1 month (700 hrs)
9/

6 month (4,000 hrs)

0

12,000 hour
20

Soft brush Used to apply lubricant

at

6 month (4,000 hrs), 12,000 hour

ed

Industrial ethanol Used to clean nozzle filters

ad

1 month (700 hrs)

o
nl

Ultrasonic cleaner Used to clean nozzle filters

ow

1 month (700 hrs)

D

Safety goggles Used for cleaning the syringes on

the placing head.
1 month (700 hrs)

Push-pull gauge Used for inspecting the mechanical

valve O-rings on the placing head.
1 month (700 hrs)
12,000 hour

Cotton swab Used for cleaning the glass on the

H08Q head.
1 week (160 hrs)

Placing Head Maintenance Manual 47

5. H08 Head QD160-00

5.3 Monthly Maintenance (Every 700 Hrs)

5.3.1 Cleaning the placing head vacuum filters
About the filter cleaning basket
Cleaning the filters is easier when using the special filter cleaning basket. When using this
basket, put in the filters along with any cases and put the basket in an ultrasonic cleaning
machine to clean them. The quantities of filters that can be put in the basket are provided
below.

i
Tp
• H04, H08, H12(S), H12HS head: Maximum 40 filters

bR
• H01, H02 head: Maximum 20 filters

C
s3
L#
D
54
NXTPHD028

35
Procedure

FV
1. Slide the aluminum lock-ring to the right and remove the filter cases (with filter inside).
3U
by
T
JS
7
:3
13
5
/0

Filter
03

DWG No.:AA0AL0*
0 9/
20

Filter case
at

Lock-ring NXTPHD006Eb
ed

2. Wash the filter cases and filters in neutral detergent solvent, or replace if excessively
ad

dirty.
o
nl

Note: Put the filter while still in the case in the optional filter cleaning basket (K1325C). Clean
ow

them by soaking them in neutral detergent in an ultrasonic cleaning machine for 5 minutes.
D

48 Placing Head Maintenance Manual

QD160-00 5. H08 Head

5.3.2 Cleaning the placing head syringes

It is necessary to use the syringe cleaning unit when cleaning syringes.
Caution: If syringes are not periodically cleaned, there are cases in which good production results
cannot be obtained due a large accumulation of dust.

1. Connect an air hose to the syringe cleaning unit (QK00C**) to supply air.

i
Tp
bR
C
s3
L#
D
01MEC-0523

54
2. Remove the side cover from the head.

35
FV
3U
by
T
JS

Cover
7
:3
13
5
/0
03
9/

01MEC-543E
0
20

3. Ensure that there no objects or dust on the attaching surfaces of the placing head and
the holder. Use a clean dry cloth to remove any foreign objects.
at
ed

Placing head clamp parts Parts where attached on holder

ad
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01MEC-0526E

Placing Head Maintenance Manual 49

5. H08 Head QD160-00

4. While holding the head handle, insert the clamp joints into the grooves on the holder.
Pull the lever on the syringe cleaning unit forward and down to secure the placing head.

Placing head

i
Tp
bR
C
s3
L#
D
Press the head down

54
firmly against the holder.

35
Placing head

FV
Holder
3U
01MEC-0527E
by

5. Set a box covered with a cloth or put a cloth under the head.
T

Caution: Use a box size that does not interfere with the head. Remove the box when attaching or
JS

removing a head.
7
:3
13
5
/0
03
0 9/
20
at
ed
oad
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D

01MEC-0545

6. Replace the all of the filters with new filters or with cleaned filters. It is also possible to
set filter cases without filters in the head. Refer to section 5.3.1 "Cleaning the placing
head vacuum filters" for details.
Caution: Do not use dirty filters.

50 Placing Head Maintenance Manual

QD160-00 5. H08 Head

7. Check the following items.

• The air pressure is between 0.4 MPa to 0.5 MPa.

• All of the filter cases are locked in place.

• All of the vacuum valves are in the upper position.

i
Tp
bR
C
s3
Filter locked Filter unlocked

L#
D
54
35
FV
3U
by

01MEC-0548E
T

8. Open the air valve to supply air to the head.

JS
7
:3
13
5
/0
03
0 9/
20
at
ed

Valve closed Valve opened

ad
o

01MEC-0528E
nl
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Placing Head Maintenance Manual 51

5. H08 Head QD160-00

9. Lower only one of the vacuum valves to supply air to the syringe. While supplying air
for 30 seconds to the syringe, move the syringe up and down five times.
Caution: Clean only one syringe at a time because the effectiveness of the cleaning is reduced due
to the air pressure dropping when air is supplied to multiple syringes at the same time.

CAUTION

Wear protective goggles when performing this work. It is possible

i
that items can be blown into the eyes from the syringe when the

Tp
vacuum valve is lowered.

bR
C
s3
L#
D
54
35
FV
3U
by
T
JS
7
:3
13

01MEC-0549
5

[Link] cleaning with filters in the cases, the filter positions become displaced. Push the
/0
03

filters back in place. If cleaning was performed with just filter cases attached, replace
the filter cases with filter cases that have filters.
0 9/
20
at
ed
oad
nl
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D

01MEC-0532

[Link] off any foreign objects clinging to the side of the syringe with a clean dry cloth.
Lubricate the syringes at the same time as cleaning them. Refer to section 5.3.3
"Placing head syringes and O-rings lubrication" for details on lubricating the syringes.

[Link] all the syringes have been cleaned, while holding the head handle, lift the lever
on the syringe cleaning unit and then remove the head from the unit. Reattach the side
cover back on the head.

52 Placing Head Maintenance Manual

QD160-00 5. H08 Head

5.3.3 Placing head syringes and O-rings lubrication

Required grease Application location Lubrication Amount

amount (cc)

Biral T&D (Sugai Chemical (1) Syringes Spray 1 shot 0.033

Industry)
(2) Q-axis gear (lower, Spray 1 shot 0.272
syringe side)

MDV235-ZB (Kuroda) (3) O-rings inside syringe Lubrication -

i
Tp
jig (rod)

bR
1. Remove the side cover from the head.

C
s3
2. Use a clean cloth soaked with the Biral T&D to wipe and clean the syringe (1), then apply
a thin coat to the circumference of the syringe.

L#
D
3. Move the syringe (1) up and down to lubricate the syringe.

54
35
FV
3U
(1)
by
T
JS
7
:3
13

(1)
5
/0

NXTPHD016Eb
03
9/

4. Apply a thin coat of the Biral T&D to the Q-axis gear teeth (2) with a clean cloth.
0
20

5. Rotate the Q-axis gear (2) by hand to lubricate the gear teeth.
at
ed

(2)
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01MEC-0538

Placing Head Maintenance Manual 53

5. H08 Head QD160-00

6. Lubricate the O-ring in the syringes with MDV235-ZB grease by following the substeps
below.

a. Put the specified grease in the jar and then put the lid with the rods in it back on the
jar.

b. Remove the rod for lubricating the O-ring on the H12(S)/H08 head from the jig.

Syringe O-ring lubrication jig

(AA40R0*)

i
Tp
bR
C
s3
Rod

L#
(for H8/H12(S)/H12HS)

D
54
35
FV
Case
3U
by

NXTPHD120Ea
T

c. Wipe the excess grease off end of the rod with a clean cloth.
JS
7
:3

Wipe here
13
5

Excess grease Rod

/0
03
0 9/

01MEC-0013E
20
at
ed
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54 Placing Head Maintenance Manual

QD160-00 5. H08 Head

d. Insert the rod into the syringe. Use the groove as a guide for the depth. Once the rod
is inserted, lightly rotate it to apply the grease to the O-ring.
Note: Use a clean cloth to remove any grease from the top of the syringe.

Rod

Excess grease

i
Tp
Wipe here

bR
Syringe

C
s3
L#
D
54
Groove
(3) O-ring

35
FV
3U
by
T

NXTPHD121Eb
JS

e. Put the rod back in the jig to apply more grease and then continue to lubricate the
other syringes on the head.
7
:3

Cautions regarding the Syringe O-ring lubrication jig

13

1. Use a clean cloth to wipe off any excess grease around the holes where the rods are
5
/0

inserted.
03
0 9/

Wipe here
20

dia.
at
ed

dia.
ad
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㧦for H04
㧦for H08/H12/H12HS
D

01MEC-0012Ea

2. Make sure that the sizes of rod and hole match before inserting the rod.

3. When there is grease inside the jig (jar), keep it away from direct sunlight and store it in
a cool place.

Placing Head Maintenance Manual 55

5. H08 Head QD160-00

5.3.4 Checking and replacing mechanical valve O-rings

Measure the up and down sliding resistance of the mechanical valve and decide whether
the O-rings are good or need to be replaced.

1. Attach the mechanical valve sliding resistance measuring head (AA6KN**) to a push-
pull gauge.
Note: Use a push-pull gauge that has a maximum load value of 10 N.

2. Set the measuring head on the mechanical valve and read the measurement values on
the push-pull gauge as the you move the valve up and down.

i
Tp
3. Measure all of the mechanical valves. If any measurements fall out of the permissible

bR
range of 0.4 N to 2.0 N, then exchange the O-rings for that mechanical valve. Refer to

C
section 5.6.1 "Exchanging mechanical valve O-rings" for procedures on exchanging

s3
these items.

L#
D
54
0.4 N㨪2.0 N

35
FV
3U
by

Resistance measuring head

T
JS

Push-pull gauge
7
:3

Mechanical valve
13
5
/0
03
0 9/
20
at
ed

01MEC-0573E
ad
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56 Placing Head Maintenance Manual

QD160-00 5. H08 Head

5.4 6 Monthly Maintenance (Every 4000 Hrs)

5.4.1 Lubricating the rotational axis for the arm

Required grease Application No. of Amount

location grease (cc)
gun shots

Daphne Eponex No. 2 (Idemitsu) Arm rotation axis 1 shot 0.002

i
Tp
1. Wipe off any filth from the arm rotation axis with a clean cloth.

bR
2. Use an item like a cotton swab to apply a thin layer of Daphne Eponex No. 2 grease to
the stepping motor axis item, arm rotation axis and to the immediate items around it.

C
s3
L#
D
54
35
FV
3U
by
T
JS
7
:3
13
5
/0
03
0 9/
20
at
ed
ad

Arm
o

NXTPHD042E
nl
ow

3. Turn the arm rotation axis several times to spread the lubricant.
D

4. Wipe off any excess grease with a clean cloth.

Placing Head Maintenance Manual 57

5. H08 Head QD160-00

5.5 Yearly Maintenance (Every 8000 Hrs)

5.5.1 Replacing the placing head vacuum filters
Replace the placing head vacuum filters with new ones. (See section 5.3.1 "Cleaning the
placing head vacuum filters".)

i
Tp
bR
C
s3
L#
D
54
35
FV
3U
by
T
JS
7
:3
13
5
/0
03
0 9/
20
at
ed
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58 Placing Head Maintenance Manual

QD160-00 5. H08 Head

5.6 12000 Hr Maintenance

5.6.1 Exchanging mechanical valve O-rings
1. Remove the side cover from the head.

2. Remove the bolts from the mechanical valve retainers for the valves to exchange, and
then remove the retainers.

3. Gently pull up on the mechanical valves and take them out.

i
Tp
bR
C
s3
L#
D
54
Cover

35
FV
3U Mechanical valve
by
T
JS
7

Bolt tightening torque:

:3

0.35 Nm
13
5
/0
03
0 9/

Mechanical valve retainer

20

NXTPHD009Ed
at

4. By using something such as fingernails, pull up on the O-ring for the mechanical valve.
ed

Then insert the pointed end of the mechanical valve O-ring exchange tool (PM072M*)
in the created gap and then remove the O-ring. Remove all six O-rings in the same
ad

manner.
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ow
D

O-ring exchange tool

Mechanical valve 01MEC-0569E

Placing Head Maintenance Manual 59

5. H08 Head QD160-00

5. Slide the new O-rings on the mechanical valve O-ring exchange tool from the pointed
end. Insert the mechanical valve into the O-ring exchange tool. Align a position on the
mechanical valve that has an O-ring groove with the end of the tool and then slide an O-
ring into the groove. Repeat for all 6 O-rings.

O-ring exchange tool

Mechanical valve

i
Tp
O-ring

bR
Groove

C
s3
L#
01MEC-0571E

D
6. Apply a thin layer of specified grease to the surface of the O-rings on the mechanical

54
valves.

35
FV
Required grease Application No. of grease Amount
location
3U gun shots (cc)

MDV235-ZB (Kuroda) (K3032K) Mechanical valve O- 1 shot 0.003

by

rings
T

7. Return the mechanical valve back to its position, set the valve retainer and then secure
JS

with the bolt by tightening it to a torque of 0.35 Nm.

7
:3

Caution: Do not overtighten. If overtightened the threads for the bolt on the head will be damaged
13

and the head will need to be replaced.

5
/0
03
0 9/
20
at
ed
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60 Placing Head Maintenance Manual

QD160-00 5. H08 Head

5.6.2 Lubricating the H08 head

<Gears, Z-axis>

Required grease Application No. of Amount

location grease (cc)
gun shots

Daphne Eponex No. 2 (Idemitsu) (1) Z-axis ballscrew 1 shot 0.07

(2) Z-axis guide shaft 1 shot 0.063

i
Tp
(3) Cam follower of 1 shot 0.004

bR
the stepping motor

C
Mobilith SHC100 (Mobil) (4) Q-axis gear 1 shot 0.138

s3
(upper, motor side)

L#
(5) R-axis gear 1 shot 0.224

D
54
1. Remove the side cover from the head.

35
2. Wipe off filth from the Z-axis ballscrew (1) and the Z-axis guide shaft (2) with a clean

FV
cloth. 3U
3. Use the grease gun to apply one shot of the specified grease onto a brush.
by

4. Spread the grease on the Z-axis ballscrew (1).

T

5. Spread the grease on the Z-axis guide shaft (2).

JS

6. Move the Z-axis up and down by hand to lubricate the ballscrew and the guide shaft
7
:3

evenly.
13

7. Wipe off any excess grease with a clean cloth.

5
/0

8. Wipe off filth from the stepping motor’s cam followers (3) with a clean cloth.
03

9. Apply a thin layer of the specified grease to the inside and circumference of the cam
9/

followers (3).
0
20

[Link] off any excess grease with a clean cloth.

at

[Link] off from the Q-axis gear (4) and the R-axis gear (5) with a clean cloth.
ed
ad

[Link] the grease gun to apply one shot of the specified grease onto a brush.
o

[Link] the grease on the Q-axis gear teeth (4) and the R-axis gear teeth (5).
nl
ow

[Link] the Q-axis gear (4) and the R-axis gear (5) by hand to lubricate the gear teeth
D

evenly.

[Link] off any excess grease with a clean cloth.

Placing Head Maintenance Manual 61

5. H08 Head QD160-00

5
4

i
1

Tp
Cover

bR
C
2

s3
L#
D
54
35
FV
3U
by

3
T

3
JS
7
:3

NXTPHD010Ef
13
5
/0
03
9/
0
20
at
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62 Placing Head Maintenance Manual

QD160-00 5. H08 Head

<Mechanical valves>

Required grease Application No. of grease Amount

location gun shots (cc)

MDV235-ZB (Kuroda) (K3032K) Mechanical valve O- 1 shot 0.003

rings

1. Remove the side cover from the head.

2. Loosen the attachment bolts and then remove the mechanical valve retainers and

i
Tp
valves (8).

bR
3. Gently pull up on the mechanical valves to remove them from the head.

C
s3
4. Wipe off any filth from the mechanical valves with a clean cloth.

L#
5. Use the grease gun to apply one shot of the specified grease onto a brush.

D
6. Apply a thin coat of grease to the surface of the mechanical valve O-rings.

54
35
7. Reinsert the mechanical valves.

FV
8. Set the mechanical valve retainers and tighten them with a bolt.
3U
Caution: Do not overtighten. If overtightened the threads for the bolt on the head will be damaged
and the head will need to be replaced.
by
T
JS
7
:3
13
5
/0
03

Cover
0 9/
20

Mechanical valve
at
ed
ad
o
nl
ow

Bolt tightening torque:

0.35 Nm
D

Mechanical valve retainer

NXTPHD009Ed

Placing Head Maintenance Manual 63

5. H08 Head QD160-00

MEMO:

i
Tp
bR
C
s3
L#
D
54
35
FV
3U
by
T
JS
7
:3
13
5
/0
03
9/
0
20
at
ed
oad
nl
ow
D

64 Placing Head Maintenance Manual

QD160-00 6. H12(S) Head

6. H12(S) Head
6.1 Maintenance Items and Frequency
CLN: indicates cleaning LUB: indicates lubrication CHK: indicates check EXG: indicates
exchange.

The times listed in this chart are only recommendations. Actual work time may differ. The
time required for personnel to pull modules forward or load and unload units may add to the
total work time required.

i
Tp
bR
Maintenance Locations

6 months

Time Required
C
shrs
(4000 hrs)

L# hrs)
(160 hrs)

(700 hrs)

irregular
Monthly
Weekly

12,000 3
DYearly

(min.)
(8000
5Every
4
H12(S) head Z-axis ball screw - - - - LUB - 10

35
Z-axis guide shaft - - - - LUB - 10

FV
Cam follower of the - 3U - - - LUB - 10
stepping motor
Q-axis gear (upper, - - - - LUB - 5
by

motor side)
T

Q-axis gear (lower, - LUB - - - - 5

JS

syringe side)
R-axis gear - - - - LUB - 5
7
:3

Mechanical valve - CHK - - CHK, - 60,

13

O-ring LUB 10
Syringes, O-rings - CLN, - - - - 15,
5

LUB 10
/0

inside syringe
03

Nozzle vacuum filter - CLN - EXG - - 20

9/

Arm rotation axis - - CLN - - - 5

0

H12SQ head * Glass cover on the CLN - - - - - 5

20

prism
at

Fluorescent Seal - - - - - EXG 10

ed

* : This maintenance item is only required for a H12SQ head. Refer to section 8. "Heads
ad

with Part Side Recognition" for the procedures on this maintenance item.
o
nl
ow
D

Placing Head Maintenance Manual 65

6. H12(S) Head QD160-00

6.2 Required equipment

Jig Fuji grease gun kit AWPJ8201 Used to apply lubricant to grease
fittings

6 month (4,000 hrs)

12,000 hour

i
Tp
Jig Head maintenance stand AA0AMO* Used to clean and lub the placing

bR
head

C
s3
L#
D
54
35
FV
NXTPHD027a
3U
Jig Filter cleaning basket K1325C Used to clean the head filters.
by

1 month (700 hrs)

T
JS

NXTPHD028
7
:3

Jig Syringe O-ring lubrication jig AA40R0* Used to lubricate the O-ring in the
13

syringe.
5

1 month (700 hrs)

/0
03
9/
0
20
at
ed

NXTPHD122a
ad

Jig Syringe cleaning unit QK00C** Used for cleaning the syringes on
o
nl

the placing head.

ow

1 month (700 hrs)

D

01MEC-0523

66 Placing Head Maintenance Manual

QD160-00 6. H12(S) Head

Jig Mechanical valve sliding resistance Used for inspecting the mechanical
measuring head AA6KN** valve O-rings on the placing head.

1 month (700 hrs)

12,000 hour

01MEC-0567

Jig Mechanical valve O-ring exchange tool Used for exchanging the mechanical

i
Tp
PM072M* valve O-rings on the placing head.

bR
1 month (700 hrs)
12,000 hour

C
s3
L#
D
01MEC-0566

54
Tools Metric Allen wrench set 1 month (700 hrs)

35
12,000 hour

FV
Torque wrench 3U 12,000 hour

Lubri Daphne Eponex No.2 (Idemitsu) 6 month (4,000 hrs)

cants 12,000 hour
by
T

MDV235-ZB (Kuroda) Manufacture type number: K3032K

JS

(30 g)
1 month (700 hrs)
7

12,000 hour
:3
13

Mobilith SHC100 (Mobil) 12,000 hour

5

Biral T&D (Sugai Chemical Industry) 1 month (700 hrs)

/0
03

Other Cloth Ensure to use a soft, clean cloth.

1 month (700 hrs)
9/

6 month (4,000 hrs)

0

12,000 hour
20

Soft brush Used to apply lubricant

at

6 month (4,000 hrs), 12,000 hour

ed

Industrial ethanol Used to clean nozzle filters

ad

1 month (700 hrs)

o
nl

Ultrasonic cleaner Used to clean nozzle filters

ow

1 month (700 hrs)

D

Safety goggles Used for cleaning the syringes on

the placing head.
1 month (700 hrs)

Push-pull gauge Used for inspecting the mechanical

valve O-rings on the placing head.
1 month (700 hrs)
12,000 hour

Cotton swab Used for cleaning the glass on the

H12SQ head.
1 week (160 hrs)

Placing Head Maintenance Manual 67

6. H12(S) Head QD160-00

6.3 Monthly Maintenance (Every 700 Hrs)

6.3.1 Cleaning the placing head vacuum filters
About the filter cleaning basket
Cleaning the filters is easier when using the special filter cleaning basket. When using this
basket, put in the filters along with any cases and put the basket in an ultrasonic cleaning
machine to clean them. The quantities of filters that can be put in the basket are provided
below.

i
Tp
• H04, H08, H12(S), H12HS head: Maximum 40 filters

bR
• H01, H02 head: Maximum 20 filters

C
s3
L#
D
54
NXTPHD028

35
Procedure

FV
1. Slide the aluminum lock-ring to the right and remove the filter cases (with filter inside).
3U
by
T
JS

Filter cover
7
:3
13

Filter
5

(AA19H0*)
/0
03

Filter case
0 9/
20
at

01MEC-0194E
ed

2. Wash the filter cases and filters in neutral detergent solvent, or replace if excessively
ad

dirty.
o
nl

Note: Put the filter while still in the case in the optional filter cleaning basket (K1325C). Clean
ow

them by soaking them in neutral detergent in an ultrasonic cleaning machine for 5 minutes.
D

68 Placing Head Maintenance Manual

QD160-00 6. H12(S) Head

6.3.2 Cleaning the placing head syringes

It is necessary to use the syringe cleaning unit when cleaning syringes.
Caution: If syringes are not periodically cleaned, there are cases in which good production results
cannot be obtained due a large accumulation of dust.

1. Connect an air hose to the syringe cleaning unit (QK00C**) to supply air.

i
Tp
bR
C
s3
L#
D
01MEC-0523

54
2. Remove the side cover from the head.

35
FV
3U
by
T
JS

Cover
7
:3
13
5
/0
03
0 9/

01MEC-0525E
20

3. Ensure that there no objects or dust on the attaching surfaces of the placing head and
the holder. Use a clean dry cloth to remove any foreign objects.
at
ed

Placing head clamp parts Parts where attached on holder

ad
o
nl
ow
D

01MEC-0526E

Placing Head Maintenance Manual 69

6. H12(S) Head QD160-00

4. While holding the head handle, insert the clamp joints into the grooves on the holder.
Pull the lever on the syringe cleaning unit forward and down to secure the placing head.

Placing head

i
Tp
bR
C
s3
L#
D
Press the head down

54
firmly against the holder.

35
Placing head

FV
Holder
3U
01MEC-0527E
by

5. Set a box covered with a cloth or put a cloth under the head.
T

Caution: Use a box size that does not interfere with the head. Remove the box when attaching or
JS

removing a head.
7
:3
13
5
/0
03
0 9/
20
at
ed
oad
nl
ow
D

01MEC-0545

6. Replace the all of the filters with new filters or with cleaned filters. It is also possible to
set filter cases without filters in the head. Refer to section 6.3.1 "Cleaning the placing
head vacuum filters" for details.
Caution: Do not use dirty filters.

70 Placing Head Maintenance Manual

QD160-00 6. H12(S) Head

7. Check the following items.

• The air pressure is between 0.4 MPa to 0.5 MPa.

• All of the filter cases are locked in place.

• All of the vacuum valves are in the upper position.

i
Tp
bR
C
s3
L#
Filter locked Filter unlocked

D
54
35
FV
3U
by

01MEC-0529E
T
JS

8. Open the air valve to supply air to the head.

7
:3
13
5
/0
03
0 9/
20
at
ed
ad

Valve closed Valve opened

o
nl

01MEC-0528E
ow
D

Placing Head Maintenance Manual 71

6. H12(S) Head QD160-00

9. Lower only one of the vacuum valves to supply air to the syringe. While supplying air
for 30 seconds to the syringe, move the syringe up and down five times.
Caution: Clean only one syringe at a time because the effectiveness of the cleaning is reduced due
to the air pressure dropping when air is supplied to multiple syringes at the same time.

CAUTION

Wear protective goggles when performing this work. It is possible

i
that items can be blown into the eyes from the syringe when the

Tp
vacuum valve is lowered.

bR
C
s3
L#
D
54
35
FV
3U
by
T
JS
7
:3
13
5

01MEC-0550
/0

[Link] cleaning with filters in the cases, the filter positions become displaced. Push the
03

filters back in place. If cleaning was performed with just filter cases attached, replace
9/

the filter cases with filter cases that have filters.

0
20
at
ed
oad
nl
ow
D

01MEC-0551

[Link] off any foreign objects clinging to the side of the syringe with a clean dry cloth.
Lubricate the syringes at the same time as cleaning them. Refer to section 6.3.3
"Placing head syringes and O-rings lubrication" for details on lubricating the syringes.

[Link] all the syringes have been cleaned, while holding the head handle, lift the lever
on the syringe cleaning unit and then remove the head from the unit. Reattach the side
cover back on the head.

72 Placing Head Maintenance Manual

QD160-00 6. H12(S) Head

6.3.3 Placing head syringes and O-rings lubrication

Required grease Application location Lubrication Amount

amount (cc)

Biral T&D (Sugai Chemical (1) Syringes Spray 1 shot 0.03

Industry)
(2) Q-axis gear Spray 1 shot 0.336

MDV235-ZB (Kuroda) (3) O-rings inside syringe Lubrication -

jig (rod)

i
Tp
bR
1. Remove the side cover from the head.

C
2. Use a clean cloth soaked with the Biral T&D to wipe and clean the syringe (1), then apply

s3
a thin coat to the circumference of the syringe.

L#
3. Move the syringe (1) up and down to lubricate the syringe.

D
54
35
FV
3U
by
T
JS

(1)
7
:3
13
5
/0
03

(1)
0 9/
20

01MEC-0551
at

4. Apply a thin coat of the Biral T&D to the Q-axis gear teeth (2) with a clean cloth.
ed

5. Rotate the Q-axis gear (2) by hand to lubricate the gear teeth.
ad
o
nl

(2)
ow
D

01MEC-0539

Placing Head Maintenance Manual 73

6. H12(S) Head QD160-00

6. Lubricate the O-ring in the syringes with MDV235-ZB grease by following the substeps
below.

a. Put the specified grease in the jar and then put the lid with the rods in it back on the
jar.

b. Remove the rod for lubricating the O-ring on the H12(S)/H08 head from the jig.

Syringe O-ring lubrication jig

(AA40R0*)

i
Tp
bR
C
s3
Rod

L#
(for H8/H12(S)/H12HS)

D
54
35
FV
Case
3U
by

NXTPHD120Ea
T

c. Wipe the excess grease off end of the rod with a clean cloth.
JS
7
:3

Wipe here
13
5

Excess grease Rod

/0
03
0 9/

01MEC-0013E
20
at
ed
oad
nl
ow
D

74 Placing Head Maintenance Manual

QD160-00 6. H12(S) Head

d. Insert the rod into the syringe. Use the groove as a guide for the depth. Once the rod
is inserted, lightly rotate it to apply the grease to the O-ring.
Note: Use a clean cloth to remove any grease from the top of the syringe.

Rod

i
Tp
bR
Excess grease
Wipe here

C
s3
Syringe

L#
D
54
35
Groove

FV
(3) O-ring
3U
by
T
JS

01MEC-0524E
7
:3

e. Put the rod back in the jig to apply more grease and then continue to lubricate the
13

other syringes on the head.

5

Cautions regarding the Syringe O-ring lubrication jig

/0
03

1. Use a clean cloth to wipe off any excess grease around the holes where the rods are
9/

inserted.
0
20
at

Wipe here
ed

dia.
ad
o

dia.
nl
ow
D

㧦for H04
㧦for H08/H12/H12HS
01MEC-0012Ea

2. Make sure that the sizes of rod and hole match before inserting the rod.

3. When there is grease inside the jig (jar), keep it away from direct sunlight and store it in
a cool place.

Placing Head Maintenance Manual 75

6. H12(S) Head QD160-00

6.3.4 Checking and replacing mechanical valve O-rings

Measure the up and down sliding resistance of the mechanical valve and decide whether
the O-rings are good or need to be replaced.

1. Attach the mechanical valve sliding resistance measuring head (AA6KN**) to a push-
pull gauge.
Note: Use a push-pull gauge that has a maximum load value of 10 N.

2. Set the measuring head on the mechanical valve and read the measurement values on
the push-pull gauge as the you move the valve up and down.

i
Tp
3. Measure all of the mechanical valves. If any measurements fall out of the permissible

bR
range of 0.4 N to 2.0 N, then exchange the O-rings for that mechanical valve. Refer to

C
section 6.6.1 "Exchanging mechanical valve O-rings" for procedures on exchanging

s3
these items.

L#
D
54
0.4 N㨪2.0 N

35
FV
3U
by

Resistance measuring head

T
JS
7

Mechanical valve Push-pull gauge

:3
13
5
/0
03
0 9/
20
at

01MEC-0568E
ed
ad
o
nl
ow
D

76 Placing Head Maintenance Manual

QD160-00 6. H12(S) Head

6.4 6 Monthly Maintenance (Every 4000 Hrs)

6.4.1 Lubricating the rotational axis for the arm

Required grease Application No. of Amount

location grease (cc)
gun shots

Daphne Eponex No. 2 (Idemitsu) Arm rotation axis 1 shot 0.002

i
Tp
1. Wipe off any filth from the arm rotation axis with a clean cloth.

bR
2. Use an item like a cotton swab to apply a thin layer of Daphne Eponex No. 2 grease to
the stepping motor axis item, arm rotation axis and to the immediate items around it.

C
s3
L#
D
54
35
FV
3U
by
T
JS
7
:3
13
5
/0
03
0 9/
20
at
ed
ad

Arm
o
nl

01MEC-0535E
ow

3. Turn the arm rotation axis several times to spread the lubricant.
D

4. Wipe off any excess grease with a clean cloth.

Placing Head Maintenance Manual 77

6. H12(S) Head QD160-00

6.5 Yearly Maintenance (Every 8000 Hrs)

6.5.1 Replacing the placing head vacuum filters
Replace the placing head vacuum filters with new ones. (See section 6.3.1 "Cleaning the
placing head vacuum filters".)

i
Tp
bR
C
s3
L#
D
54
35
FV
3U
by
T
JS
7
:3
13
5
/0
03
0 9/
20
at
ed
ad
o
nl
ow
D

78 Placing Head Maintenance Manual

QD160-00 6. H12(S) Head

6.6 12000 Hr Maintenance

6.6.1 Exchanging mechanical valve O-rings
1. Remove the side cover from the head.

2. Remove the bolts from the mechanical valve retainers for the valves to exchange, and
then remove the retainers.

3. Gently pull up on the mechanical valves and take them out.

i
Tp
bR
C
s3
L#
D
Cover

54
35
Mechanical valve

FV
3U
by
T
JS
7
:3

Bolt tightening torque:

13

0.35 Nm
5
/0
03
0 9/

Mechanical valve retainer

20

01MEC-0525E
at

4. By using something such as fingernails, pull up on the O-ring for the mechanical valve.
ed

Then insert the pointed end of the mechanical valve O-ring exchange tool (PM072M*)
in the created gap and then remove the O-ring. Remove all six O-rings in the same
ad

manner.
o
nl
ow
D

O-ring exchange tool

Mechanical valve 01MEC-0569E

Placing Head Maintenance Manual 79

6. H12(S) Head QD160-00

5. Slide the new O-rings on the mechanical valve O-ring exchange tool from the pointed
end. Insert the mechanical valve into the O-ring exchange tool. Align a position on the
mechanical valve that has an O-ring groove with the end of the tool and then slide an O-
ring into the groove. Repeat for all 6 O-rings.

O-ring exchange tool

Mechanical valve

i
Tp
O-ring

bR
Groove

C
s3
L#
01MEC-0571E

D
6. Apply a thin layer of specified grease to the surface of the O-rings on the mechanical

54
valves.

35
FV
Required grease Application No. of grease Amount
location
3U gun shots (cc)

MDV235-ZB (Kuroda) (K3032K) Mechanical valve O- 1 shot 0.003

by

rings
T

7. Return the mechanical valve back to its position, set the valve retainer and then secure
JS

with the bolt by tightening it to a torque of 0.35 Nm.

7
:3

Caution: Do not overtighten. If overtightened the threads for the bolt on the head will be damaged
13

and the head will need to be replaced.

5
/0
03
0 9/
20
at
ed
oad
nl
ow
D

80 Placing Head Maintenance Manual

QD160-00 6. H12(S) Head

6.6.2 Lubricating the H12(S) head

<Gears, Z-axis>

Required grease Application No. of Amount (cc)

location grease
gun shots

Daphne Eponex No. 2 (Idemitsu) (1) Z-axis ballscrew 1 shot 0.07

(2) Z-axis guide shaft 1 shot 0.059

i
Tp
(3) Cam follower of 1 shot 0.004

bR
the stepping motor

C
Mobilith SHC100 (Mobil) (4) Q-axis gear 1 shot 0.138

s3
(upper, motor side)

L#
(5) R-axis gear 1 shot 0.224

D
54
1. Remove the side cover from the head.

35
2. Wipe off filth from the Z-axis ballscrew (1) and the Z-axis guide shaft (2) with a clean

FV
cloth. 3U
3. Use the grease gun to apply one shot of the specified grease onto a brush.
by

4. Spread the grease on the Z-axis ballscrew (1).

T

5. Spread the grease on the Z-axis guide shaft (2).

JS

6. Move the Z-axis up and down by hand to lubricate the ballscrew and the guide shaft
7
:3

evenly.
13

7. Wipe off any excess grease with a clean cloth.

5
/0

8. Wipe off filth from the stepping motor’s cam followers (3) with a clean cloth.
03

9. Apply a thin layer of the specified grease to the inside and circumference of the cam
9/

followers (3).
0
20

[Link] off any excess grease with a clean cloth.

at

[Link] off from the Q-axis gear (4) and the R-axis gear (5) with a clean cloth.
ed
ad

[Link] the grease gun to apply one shot of the specified grease onto a brush.
o

[Link] the grease on the Q-axis gear teeth (4) and the R-axis gear teeth (5).
nl
ow

[Link] the Q-axis gear (4) and the R-axis gear (5) by hand to lubricate the gear teeth
D

evenly.

[Link] off any excess grease with a clean cloth.

Placing Head Maintenance Manual 81

6. H12(S) Head QD160-00

1 5
2
Cover

i
Tp
4

bR
C
s3
L#
D
54
35
FV
3U
by

3
T

3
JS
7
:3

01MEC-0541E
13
5
/0
03
9/
0
20
at
ed
oad
nl
ow
D

82 Placing Head Maintenance Manual

QD160-00 6. H12(S) Head

<Mechanical valves>

Required grease Application No. of grease Amount

location gun shots (cc)

MDV235-ZB (Kuroda) (K3032K) Mechanical valve O- 1 shot 0.003

rings

1. Remove the side cover from the head.

2. Loosen the attachment bolts and then remove the mechanical valve retainers and

i
Tp
valves (12).

bR
3. Gently pull up on the mechanical valves to remove them from the head.

C
s3
4. Wipe off any filth from the mechanical valves with a clean cloth.

L#
5. Use the grease gun to apply one shot of the specified grease onto a brush.

D
6. Apply a thin coat of grease to the surface of the mechanical valve O-rings.

54
35
7. Reinsert the mechanical valves.

FV
8. Set the mechanical valve retainers and tighten them with a bolt.
3U
Caution: Do not overtighten. If overtightened the threads for the bolt on the head will be damaged
and the head will need to be replaced.
by
T
JS
7
:3
13
5
/0

Cover
03
9/

Mechanical valve
0
20
at
ed
ad
o
nl
ow

Bolt tightening torque:

D

0.35 Nm

Mechanical valve retainer

01MEC-0525E

Placing Head Maintenance Manual 83

6. H12(S) Head QD160-00

MEMO:

i
Tp
bR
C
s3
L#
D
54
35
FV
3U
by
T
JS
7
:3
13
5
/0
03
9/
0
20
at
ed
oad
nl
ow
D

84 Placing Head Maintenance Manual

QD160-00 7. H12HS Head

7. H12HS Head
7.1 Maintenance Items and Frequency
CLN: indicates cleaning LUB: indicates lubrication CHK: indicates check EXG: indicates
exchange.

The times listed in this chart are only recommendations. Actual work time may differ. The
time required for personnel to pull modules forward or load and unload units may add to the
total work time required.

i
Tp
bR
Maintenance Locations

6 months

Time Required
C
shrs
(4000 hrs)

L# hrs)
(160 hrs)

(700 hrs)

irregular
Monthly
Weekly

12,000 3
DYearly

(min.)
(8000
5Every
4
H12HS head Z-axis ball screw - - - - LUB - 10

35
Z-axis guide shaft - - - - LUB - 10

FV
Cam follower of the - 3U - - - LUB - 10
stepping motor
Q-axis gear (upper, - - - - LUB - 5
by

motor side)
T

Q-axis gear (lower, - LUB - - - - 5

JS

syringe side)
R-axis gear - - - - LUB - 5
7
:3

Mechanical valve - CHK - - CHK, - 60,

13

O-ring LUB 10
Syringes, O-rings - CLN, - - - - 15,
5

LUB 10
/0

inside syringe
03

Nozzle vacuum filter - CLN - EXG - - 20

9/

Arm rotation axis - - LUB - - - 5

0

H12HSQ head Glass cover on the CLN - - - - - 5

20

* prism
at

Fluorescent Seal - - - - - EXG 10

ed

* : This maintenance item is only required for a H12HSQ head. Refer to section 8. "Heads
ad

with Part Side Recognition" for the procedures on this maintenance item.
o
nl
ow
D

Placing Head Maintenance Manual 85

7. H12HS Head QD160-00

7.2 Required equipment

Jig Fuji grease gun kit AWPJ8201 Used to apply lubricant to grease
fittings

6 month (4,000 hrs)

12,000 hour

i
Tp
Jig Head maintenance stand AA0AMO* Used to clean and lub the placing

bR
head

C
s3
L#
D
54
35
FV
NXTPHD027a
3U
Jig Filter cleaning basket K1325C Used to clean the head filters.
by

1 month (700 hrs)

T
JS

NXTPHD028
7
:3

Jig Syringe O-ring lubrication jig AA40R0* Used to lubricate the O-ring in the
13

syringe.
5

1 month (700 hrs)

/0
03
9/
0
20
at
ed

NXTPHD122a
ad

Jig Syringe cleaning unit QK00C** Used for cleaning the syringes on
o
nl

the placing head.

ow

1 month (700 hrs)

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01MEC-0523

86 Placing Head Maintenance Manual

QD160-00 7. H12HS Head

Jig Mechanical valve sliding resistance Used for inspecting the

measuring head AA6KN** mechanical valve O-rings on the
placing head.

1 month (700 hrs)

12,000 hour

01MEC-0567

Jig Mechanical valve O-ring exchange tool Used for exchanging the

i
Tp
PM072M* mechanical valve O-rings on the
placing head.

bR
1 month (700 hrs)

C
12,000 hour

s3
L#
D
01MEC-0566

54
Tools Metric Allen wrench set 1 month (700 hrs), 12,000 hour

35
FV
Torque wrench 12,000 hour
3U
Lubri Daphne Eponex No.2 (Idemitsu) 6 month (4,000 hrs)
cants 12,000 hour
by

MDV235-ZB (Kuroda) Manufacture type number:

T

K3032K (30 g)
JS

1 month (700 hrs), 12,000 hour

7

Mobilith SHC100 (Mobil) 12,000 hour

:3
13

Biral T&D (Sugai Chemical Industry) 1 month (700 hrs)

5

NS7 (NSK) or Multemp SRL (Kyodo Yushi) 12,000 hour

/0
03

Other Cloth Ensure to use a soft, clean cloth.

1 month (700 hrs)
9/

6 month (4,000 hrs)

0

12,000 hour
20

Soft brush Used to apply lubricant

at

6 month (4,000 hrs), 12,000 hour

ed

Industrial ethanol Used to clean nozzle filters

ad

1 month (700 hrs)

o
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Ultrasonic cleaner Used to clean nozzle filters

ow

1 month (700 hrs)

D

Safety goggles Used for cleaning the syringes on

the placing head.
1 month (700 hrs)

Push-pull gauge Used for inspecting the

mechanical valve O-rings on the
placing head.
1 month (700 hrs), 12,000 hour

Cotton swab Used for cleaning the glass on the

H12HSQ head.
1 week (160 hrs)

Placing Head Maintenance Manual 87

7. H12HS Head QD160-00

7.3 Monthly Maintenance (Every 700 Hrs)

7.3.1 Cleaning the placing head vacuum filters
About the filter cleaning basket
Cleaning the filters is easier when using the special filter cleaning basket. When using this
basket, put in the filters along with any cases and put the basket in an ultrasonic cleaning
machine to clean them. The quantities of filters that can be put in the basket are provided
below.

i
Tp
• H04, H08, H12(S), H12HS head: Maximum 40 filters

bR
• H01, H02 head: Maximum 20 filters

C
s3
L#
D
54
NXTPHD028

35
Procedure

FV
1. Slide the aluminum lock-ring to the right and remove the filter cases (with filter inside).
3U
by
T
JS
7
:3

Filter cover
13
5

Filter
/0

(AA19H0*)
03
9/

Filter case
0
20
at
ed

01MEC-0194E
ad

2. Wash the filter cases and filters in neutral detergent solvent, or replace if excessively
o

dirty.
nl
ow

Note: Put the filter while still in the case in the optional filter cleaning basket (K1325C). Clean
them by soaking them in neutral detergent in an ultrasonic cleaning machine for 5 minutes.
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88 Placing Head Maintenance Manual

QD160-00 7. H12HS Head

7.3.2 Cleaning the placing head syringes

It is necessary to use the syringe cleaning unit when cleaning syringes.
Caution: If syringes are not periodically cleaned, there are cases in which good production results
cannot be obtained due a large accumulation of dust.

1. Connect an air hose to the syringe cleaning unit (QK00C**) to supply air.

i
Tp
bR
C
s3
L#
D
01MEC-0523

54
2. Remove the side cover from the head.

35
FV
3U
by
T
JS

Cover
7
:3
13
5
/0
03
9/

01MEC-0544E
0
20

3. Ensure that there no objects or dust on the attaching surfaces of the placing head and
the holder. Use a clean dry cloth to remove any foreign objects.
at
ed

Placing head clamp parts Parts where attached on holder

ad
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01MEC-0526E

Placing Head Maintenance Manual 89

7. H12HS Head QD160-00

4. While holding the head handle, insert the clamp joints into the grooves on the holder.
Pull the lever on the syringe cleaning unit forward and down to secure the placing head.

Placing head

i
Tp
bR
C
s3
L#
D
Press the head down

54
firmly against the holder.

35
Placing head

FV
Holder
3U
01MEC-0527E
by

5. Set a box covered with a cloth or put a cloth under the head.
T

Caution: Use a box size that does not interfere with the head. Remove the box when attaching or
JS

removing a head.
7
:3
13
5
/0
03
0 9/
20
at
ed
oad
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01MEC-0545

6. Replace the all of the filters with new filters or with cleaned filters. It is also possible to
set filter cases without filters in the head. Refer to section 7.3.1 "Cleaning the placing
head vacuum filters" for details.
Caution: Do not use dirty filters.

90 Placing Head Maintenance Manual

QD160-00 7. H12HS Head

7. Check the following items.

• The air pressure is between 0.4 MPa to 0.5 MPa.

• All of the filter cases are locked in place.

• All of the vacuum valves are in the upper position.

i
Tp
bR
C
s3
L#
Filter locked Filter unlocked

D
54
35
FV
3U
by

01MEC-0530E
T
JS

8. Open the air valve to supply air to the head.

7
:3
13
5
/0
03
0 9/
20
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ad

Valve closed Valve opened

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01MEC-0528E
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Placing Head Maintenance Manual 91

7. H12HS Head QD160-00

9. Lower only one of the vacuum valves to supply air to the syringe. While supplying air
for 30 seconds to the syringe, move the syringe up and down five times.
Caution: Clean only one syringe at a time because the effectiveness of the cleaning is reduced due
to the air pressure dropping when air is supplied to multiple syringes at the same time.

CAUTION

Wear protective goggles when performing this work. It is possible

i
that items can be blown into the eyes from the syringe when the

Tp
vacuum valve is lowered.

bR
C
s3
L#
D
54
35
FV
3U
by
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JS
7
:3
13
5

01MEC-0554
/0

[Link] cleaning with filters in the cases, the filter positions become displaced. Push the
03

filters back in place. If cleaning was performed with just filter cases attached, replace
9/

the filter cases with filter cases that have filters.

0
20
at
ed
oad
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ow
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01MEC-0555

[Link] off any foreign objects clinging to the side of the syringe with a clean dry cloth.
Lubricate the syringes at the same time as cleaning them. Refer to section 7.3.3
"Placing head syringes and O-rings lubrication" for details on lubricating the syringes.

[Link] all the syringes have been cleaned, while holding the head handle, lift the lever
on the syringe cleaning unit and then remove the head from the unit. Reattach the side
cover back on the head.

92 Placing Head Maintenance Manual

QD160-00 7. H12HS Head

7.3.3 Placing head syringes and O-rings lubrication

Required grease Application location Lubrication Amount

amount (cc)

Biral T&D (Sugai Chemical (1) Syringes Spray 1 shot 0.03

Industry)
(2) Q-axis gear, and syringe Spray 1 shot 0.02
gear

MDV235-ZB (Kuroda) (3) O-rings inside syringe Lubrication -

i
Tp
jig (rod)

bR
1. Use a clean cloth soaked with the Biral T&D to wipe and clean the syringe (1), then apply

C
a thin coat to the circumference of the syringe.

s3
2. Move the syringe (1) up and down to lubricate the syringe.

L#
D
54
35
FV
3U
(1)
by
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JS
7
:3
13

(1)
5
/0

01MEC-0555
03

3. Apply a thin coat of the Biral T&D to the Q-axis gear teeth (2) with a clean cloth.
0 9/

4. For H12HS heads, apply Biral T&D to the syringe gear teeth (2).
20

5. Rotate the Q-axis gear (2) by hand to lubricate the gear teeth.
at
ed
ad

(2)
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(2)

01MEC-0540

Placing Head Maintenance Manual 93

7. H12HS Head QD160-00

6. Lubricate the O-ring in the syringes with MDV235-ZB grease by following the substeps
below.

a. Put the specified grease in the jar and then put the lid with the rods in it back on the
jar.

b. Remove the rod for lubricating the O-ring on the H12(S)/H08 head from the jig.

Syringe O-ring lubrication jig

(AA40R0*)

i
Tp
bR
C
s3
L#
Rod
(for H8/H12(S)/H12HS)

D
54
35
FV
3U
Case
by

NXTPHD120Ea
T
JS

c. Wipe the excess grease off end of the rod with a clean cloth.
7
:3
13

Wipe here
5
/0
03

Excess grease Rod

0 9/
20
at

01MEC-0013E
ed
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94 Placing Head Maintenance Manual

QD160-00 7. H12HS Head

d. Insert the rod into the syringe. Use the groove as a guide for the depth. Once the rod
is inserted, lightly rotate it to apply the grease to the O-ring.
Note: Use a clean cloth to remove any grease from the top of the syringe.

Rod

i
Tp
Excess grease

bR
Wipe here

C
s3
Syringe

L#
D
54
35
Groove

FV
(3) O-ring
3U
by
T
JS

01MEC-0533E
7

e. Put the rod back in the jig to apply more grease and then continue to lubricate the
:3

other syringes on the head.

13

Cautions regarding the Syringe O-ring lubrication jig

5
/0

1. Use a clean cloth to wipe off any excess grease around the holes where the rods are
03

inserted.
0 9/
20

Wipe here
at
ed

dia.
ad

dia.
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㧦for H04
㧦for H08/H12/H12HS
01MEC-0012Ea

2. Make sure that the sizes of rod and hole match before inserting the rod.

3. When there is grease inside the jig (jar), keep it away from direct sunlight and store it in
a cool place.

Placing Head Maintenance Manual 95

7. H12HS Head QD160-00

7.3.4 Checking and replacing mechanical valve O-rings

Measure the up and down sliding resistance of the mechanical valve and decide whether
the O-rings are good or need to be replaced.

1. Attach the mechanical valve sliding resistance measuring head (AA6KN**) to a push-
pull gauge.
Note: Use a push-pull gauge that has a maximum load value of 10 N.

2. Set the measuring head on the mechanical valve and read the measurement values on
the push-pull gauge as the you move the valve up and down.

i
Tp
3. Measure all of the mechanical valves. If any measurements fall out of the permissible

bR
range of 0.4 N to 2.0 N, then exchange the O-rings for that mechanical valve. Refer to

C
section 7.6.1 "Exchanging mechanical valve O-rings" for procedures on exchanging

s3
these items.

L#
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54
0.4 N㨪2.0 N

35
FV
3U
by

Resistance measuring head

T
JS

Mechanical valve Push-pull gauge

7
:3
13
5
/0
03
0 9/
20

01MEC-0574E
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96 Placing Head Maintenance Manual

QD160-00 7. H12HS Head

7.4 6 Monthly Maintenance (Every 4000 Hrs)

7.4.1 Lubricating the rotational axis for the arm

Required grease Application No. of Amount

location grease (cc)
gun shots

Daphne Eponex No. 2 (Idemitsu) Arm rotation axis 1 shot 0.002

i
Tp
1. Wipe off any filth from the arm rotation axis with a clean cloth.

bR
2. Use an item like a cotton swab to apply a thin layer of Daphne Eponex No. 2 grease to
the stepping motor axis item, arm rotation axis and to the immediate items around it.

C
s3
L#
D
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35
FV
3U
by
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JS
7
:3
13
5
/0
03
0 9/
20
at
ed
ad

Arm
o

01MEC-0536E
nl
ow

3. Turn the arm rotation axis several times to spread the lubricant.
D

4. Wipe off any excess grease with a clean cloth.

Placing Head Maintenance Manual 97

7. H12HS Head QD160-00

7.5 Yearly Maintenance (Every 8000 Hrs)

7.5.1 Replacing the placing head vacuum filters
Replace the placing head vacuum filters with new ones. (See section 7.3.1 "Cleaning the
placing head vacuum filters".)

i
Tp
bR
C
s3
L#
D
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35
FV
3U
by
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JS
7
:3
13
5
/0
03
0 9/
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98 Placing Head Maintenance Manual

QD160-00 7. H12HS Head

7.6 12000 Hr Maintenance

7.6.1 Exchanging mechanical valve O-rings
1. Remove the side cover from the head.

2. Remove the bolts from the mechanical valve retainers for the valves to exchange, and
then remove the retainers.

3. Gently pull up on the mechanical valves and take them out.

i
Tp
bR
C
s3
L#
D
Cover

54
35
FV
Mechanical valve
3U
by
T
JS
7
:3
13

Bolt tightening torque: 0.35 Nm

5
/0
03
0 9/
20

Mechanical valve retainer 01MEC-0196E

at

4. By using something such as fingernails, pull up on the O-ring for the mechanical valve.
ed

Then insert the pointed end of the mechanical valve O-ring exchange tool (PM072M*)
ad

in the created gap and then remove the O-ring. Remove all six O-rings in the same
manner.
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O-ring exchange tool

Mechanical valve 01MEC-0569E

Placing Head Maintenance Manual 99

7. H12HS Head QD160-00

5. Slide the new O-rings on the mechanical valve O-ring exchange tool from the pointed
end. Insert the mechanical valve into the O-ring exchange tool. Align a position on the
mechanical valve that has an O-ring groove with the end of the tool and then slide an O-
ring into the groove. Repeat for all 6 O-rings.

O-ring exchange tool

Mechanical valve

i
Tp
O-ring

bR
Groove

C
s3
L#
01MEC-0571E

D
6. Apply a thin layer of specified grease to the surface of the O-rings on the mechanical

54
valves.

35
FV
Required grease Application No. of grease Amount
location
3U gun shots (cc)

MDV235-ZB (Kuroda) (K3032K) Mechanical valve O- 1 shot 0.003

by

rings
T

7. Return the mechanical valve back to its position, set the valve retainer and then secure
JS

with the bolt by tightening it to a torque of 0.35 Nm.

7
:3

Caution: Do not overtighten. If overtightened the threads for the bolt on the head will be damaged
13

and the head will need to be replaced.

5
/0
03
0 9/
20
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100 Placing Head Maintenance Manual

QD160-00 7. H12HS Head

7.6.2 Lubricating the H12HS head

<Gears, Z-axis>

Required grease Application No. of Amount

location grease (cc)
gun shots

NS7 (NSK) or Multemp SRL (Kyodo (1) Z-axis ballscrew 1 shot 0.058
Yushi)

i
Daphne Eponex No. 2 (Idemitsu) (2) Z-axis guide shaft 1 shot 0.064

Tp
bR
(3) Cam follower of 1 shot 0.004
the stepping motor

C
s3
Mobilith SHC100 (Mobil) (4) Q-axis gear 1 shot 0.138
(upper, motor side)

L#
D
(5) R-axis gear 1 shot 0.224

54
35
1. Remove the side cover from the head.

FV
2. Wipe off filth from the Z-axis ballscrew (1) and the Z-axis guide shaft (2) with a clean
cloth.
3U
3. Use the grease gun to apply one shot of the specified grease onto a brush.
by

4. Spread the grease on the Z-axis ballscrew (1).

T
JS

5. Spread the grease on the Z-axis guide shaft (2).

7
:3

6. Move the Z-axis up and down by hand to lubricate the ballscrew and the guide shaft
13

evenly.
5

7. Wipe off any excess grease with a clean cloth.

/0
03

8. Wipe off filth from the stepping motor’s cam followers (3) with a clean cloth.
9/

9. Apply a thin layer of the specified grease to the inside and circumference of the cam
0
20

followers (3).
at

[Link] off any excess grease with a clean cloth.

ed

[Link] off from the Q-axis gear (4) and the R-axis gear (5) with a clean cloth.
ad

[Link] the grease gun to apply one shot of the specified grease onto a brush.
o
nl

[Link] the grease on the Q-axis gear teeth (4) and the R-axis gear teeth (5).
ow

[Link] the Q-axis gear (4) and the R-axis gear (5) by hand to lubricate the gear teeth
D

evenly.

[Link] off any excess grease with a clean cloth.

Placing Head Maintenance Manual 101

7. H12HS Head QD160-00

5
2

i
Tp
ࠞࡃ࡯
4

bR
1

C
s3
L#
D
54
35
FV
3U
by

3
T

3
JS
7
:3

01MEC-0195a
13
5
/0
03
9/
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20
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102 Placing Head Maintenance Manual

QD160-00 7. H12HS Head

<Mechanical valves>

Required grease Application No. of grease Amount

location gun shots (cc)

MDV235-ZB (Kuroda) (K3032K) Mechanical valve O- 1 shot 0.003

rings

1. Remove the side cover from the head.

2. Loosen the attachment bolts and then remove the mechanical valve retainers and

i
Tp
valves (12).

bR
3. Gently pull up on the mechanical valves to remove them from the head.

C
s3
4. Wipe off any filth from the mechanical valves with a clean cloth.

L#
5. Use the grease gun to apply one shot of the specified grease onto a brush.

D
6. Apply a thin coat of grease to the surface of the mechanical valve O-rings.

54
35
7. Reinsert the mechanical valves.

FV
8. Set the mechanical valve retainers and tighten them with a bolt.
3U
Caution: Do not overtighten. If overtightened the threads for the bolt on the head will be damaged
and the head will need to be replaced.
by
T
JS
7
:3
13
5
/0

Cover
03
0 9/

Mechanical valve
20
at
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Bolt tightening torque: 0.35 Nm

Mechanical valve retainer 01MEC-0196E

Placing Head Maintenance Manual 103

7. H12HS Head QD160-00

MEMO:

i
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bR
C
s3
L#
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104 Placing Head Maintenance Manual

QD160-00 8. Heads with Part Side Recognition

8. Heads with Part Side Recognition

This section has maintenance procedures that are necessary only for the H08Q, H12SQ,
and H12HSQ heads. These maintenance items are in addition to the maintenance items
for the H08, H12S, and H12HS heads. Refer to chapters 5 to 7 for the general head
maintenance items.

8.1 Weekly Maintenance (Every 160 Hrs)

8.1.1 Cleaning the glass cover on the prism

i
Tp
Prepare a cotton swab and perform the procedures listed below.

bR
1. Use the cotton swab to gently wipe the glass cover clean.

C
s3
L#
D
54
Glass cover

35
FV
3U
by
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JS
7
:3
13
5
/0
03
0 9/
20

Glass cover
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01NST-0202aE

Placing Head Maintenance Manual 105

8. Heads with Part Side Recognition QD160-00

8.2 Irregular Maintenance

8.2.1 Fluorescent Seal
Recommended frequency
When the fluorescent seal appears dirty

Type
Information on the type of fluorescent seal used is listed below. Translucent tape is also
required for the replacement. Prepare the fluorescent tape and the translucent tape as a

i
Tp
set.

bR
Fluorescent tape Translucent tape

C
s3
H08Q PS290x PS0310x

L#
H12SQ / H12SQ PS291x PS0311x

D
54
35
FV
3U
by
T
JS

Fluorescent seal
7
:3

01NST-0199E
13

Replacement procedures
5
/0

1. Remove the cap.

03
0 9/
20
at

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01NST-0200E

106 Placing Head Maintenance Manual

QD160-00 8. Heads with Part Side Recognition

2. Remove both the translucent tape and the fluorescent tape from the cap.

Translucent tape

Fluorescent tape

i
Tp
bR
01NST-0201E

C
3. Affix the new fluorescent tape to the cap. Align the beginning of the tape with the

s3
elliptical hole at the bottom of the cap.

L#
D
54
Fluorescent tape

35
FV
3U
by
T
JS
7

Elliptical hole 01NST-0211E

:3

Note:
13

1. Affix the fluorescent tape in a clockwise direction.

2. Ensure that the fluorescent tape is affixed smoothly, with no air bubbles or foreign objects
5
/0

caught beneath the tape.

03

3. The two ends of the fluorescent tape should overlap slightly when affixed (see the picture
below).
0 9/
20
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Overlap
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01NST-0213E

Placing Head Maintenance Manual 107

8. Heads with Part Side Recognition QD160-00

4. Affix the translucent tape to the cap. Check the position of the fluorescent tape end and
then affix the translucent tape by aligning the beginning of the tape on the opposite side
of the fluorescent tape end.

End of fluorescant
tape

i
Tp
bR
C
s3
Translucent

L#
tape
01NST-0212E

D
54
35
FV
3U
by
T
JS
7

01NST-0214aE
:3
13

Note: Ensure that the translucent tape is affixed smoothly, with no air bubbles or foreign objects
caught beneath the tape.
5

5. Reattach the cap to the placing head.

/0
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108 Placing Head Maintenance Manual

 FUJI Internet

Fuji Internet aims at providing up-to-date information to our customers in

the most efficient manner. This site makes a range of services available,

i
from manual updates and virtual training, to online technical reports. Fuji

Tp
hopes that this site will be used as a source of information in addition to

bR
the services provided by your agent.
Fuji Internet is located at [Link]

C
s3
Fuji Internet membership is required to access the Technical Information
section of the site. Please contact your agent for membership details.

L#
At any comments or opinions regarding this document can be sent to

D
intnetqst@[Link]

54
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Placing Head Maintenance Manual

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Management No. Date Notes

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QD160-00 December 12, 2008 -

D

FUJI Machine Manufacturing Co., Ltd.

19 Chausuyama, Yamamachi, Chiryu,
Aichi Prefecture, 472-8686 Japan

Copyright© 2008 by Fuji Machine Manufacturing Co., Ltd.

Printed in Japan
This manual is printed on recycled paper.
Fuji Machine Manufacturing Co., Ltd. serves its customers from the following
locations:

Fuji Machine Manufacturing Co., Ltd.

19 Chausuyama Yamamachi, Chiryu, Aichi, 472-8686 Japan
Tel: 81-566-81-2111 Fax: 81-566-83-1140

i
Fuji America Corporation

Tp
bR
171 Corporate Woods Parkway, Vernon Hills, IL. 60061 USA
Tel: 847-913-0162 Fax: 847-913-0186

C
s3
Fuji Machine Mfg (Europe) GmbH

L#
Peter-Sander-Str. 43, D-55252 Mainz-Kastel Germany

D
Tel: 06134-202120 Fax: 06134-202200

54
Fuji do Brasil Maquinas Industriais Ltda.

35
Rua Joao Cachoeira, 128 Itaim Bibi, Sao Paulo, SP 04535-000 Brazil

FV
Tel: 55-11-3167-1650 Fax: 55-11-3079-1833
3U
FujiPhilippines Services, Inc.
by

Lot 1, Block 6, Panorama Bldg. 2, Calamba Premiere International Park

T

Special Economic Zone (CPIP - SEPZ) Calamba, Laguna, 4027 Philippines

JS

Tel: 63-49-502-3683 Fax: 63-49-502-3560

7

Fuji Machine Mfg (Singapore) Pte Ltd.

:3
13

Blk 2/51, Ubi Avenue 1, #01-24, Paya Ubi Industrial Park,

Singapore 408933
5
/0

Tel: 67464966 Fax: 68412326

03

Fuji Malaysia Office

9/

C/O Mecomb Malaysia Sdn Bhd 2487, Jalan Sultan Azlan Shah,
0
20

11700 Penang, Malaysia

at

Tel: 04-656-4002 Fax: 04-656-2941

ed

Fuji Taiwan Office

ad

C/O Ascentex Industry Corp. 3 Fl, No. 396, Sec. 1, Nei Hu Rd., Taipei,
o

Taiwan R.O.C.
nl

Tel: 02-8797-8716 Fax: 02-8797-8717

ow

Fuji Machine Mfg. Co., Ltd. China Representative Office

D

Room A, 26F, Zhaofeng World Trade Building, No. 369, Jiangsu Road,
Shanghai, China
Tel: 021-5240-0730 Fax: 021-5240-0728