DEVELOPMENT CONSULTANTS PRIVATE LIMITED
ABOUT US
DCPL HEADQUARTER
DEVELOPMENT CONSULTANTS
Corporate Overview
PREMIER CONSULTANCY ORGANIZATION OF INDIA SINCE 1950 AN ISO - 9001:2000 ACCREDITED COMPANY AROUND 850 IN-HOUSE PROFESSIONALS SPREAD OVER 140,000 [Link] OF OFFICE FLOOR COMPLETED ABOUT 1500 GRASS-ROOT PROJECTS EXECUTED CONTRACTS IN OVER 48 COUNTRIES
GROUP STRUCTURE
DC GROUP
THE KULJIAN CORPN.,USA
DEVELOPMENT CONSULTANTS INTL. LTD., HONGKONG
DEVELOPMENT CONSULTANTS PRIVATE LIMITED (DCPL) KOLKATA, INDIA
BRANCH DESIGN OFFICES CHENNAI, MUMBAI, NEW DELHI
BRANCH EXECUTIVE OFFICES SECUNDERABAD, VADODARA
RECOGNITION WITH INTERNATIONAL BODIES
International Bank for Reconstruction & Development [World Bank] Asian Development Bank [ADB] African Development Bank [AFDB] Kuwait Fund for Arab Economic Development United Nations Industrial Development Organization World Health Organization [WHO] Various other Government and special bodies of countries in the Middle East, Africa & Latin America also consider DC eligible to participate in their projects
TRANSNATIONAL SPREAD
Development Consultants has the pride of leaving marks of its presence in as many as forty eight (48) countries around the globe.
ABU DHABI AFGHANISTAN ARGENTINA AUSTRALIA AUSTRIA BANGLADESH BHUTAN BOLIVIA BOTSOWANA BRITISH GUYANA CHINA COLOMBIA
DOMNICAN REPUBLIC EGYPT ESTONIA ETHIOPIA FRANCE HAITI HOLLAND INDONESIA IRAN IRAQ IRELAND
JORDAN KENYA LIBYA MALAYASIA MAURITIUS NEPAL NIGERIA OMAN
PHILIPINES SAUDI ARABIA SINGAPORE SOUTH KOREA SRILANKA SYRIA TANZANIA THAILAND
UAE UK USA USSR UZBEKISTAN VENEZUELA VIETNAM WEST INDIES YEMEN
DCPL
Partial Client List :
MULTINATIONALS
ABB Ltd. ANSALDO B&W DAELIM ENGINEERING DAEWOO CORPORATION ENEL POWER ENEL GROUP FOSTER WHEELER GENERAL ELECTRIC HITACHI Ltd. HYUNDAI HEAVY INDUSTRIES Ltd. ACC Ltd. AIRPORT AUTHORITY of India NUCLEAR POWER CORPORATION BHEL CESC Ltd, GRASIM INDUSTRIES Ltd. HINDALCO Ltd. HINDUSTAN LEVER Ltd. HINDUSTAN PAPER CORPORATION IFFCO
INDIAN GIANTS
DCPL
Partial Client List : (Contd.)
MULTINATIONALS
KAWASAKI HEAVY INDUSTRIES NRG ASIA PACIFIC Ltd. PECTECH PRICHARD AL-BASSAM CO Ltd. PROTEC Ltd. PT INDORAMA ROLLS ROYCE SIEMENS Ltd. TOYO ENGINEERING Ltd. VENTECH ENGG Inc. YACHIO ENGG. CORPORATION
INDIAN GIANTS
INDIAN OIL CORPORATION INDIAN SPACE RESEARCH ORGN. LARSEN & TOUBRO Ltd. NALCO Ltd. NEYVELI LIGNITE CORPORATION NTPC Ltd. ORIENT CEMENT PARADEEP PHOSPHATES Ltd. RELIANCE STEEL AUTHORITY Most of the STATE ELECTRICITY BOARDS
And many more ..
SECTORS SERVED
POWER o FOSSIL
o NUCLEAR o GAS TURBINE / COMBINED CYCLE PLANTS o CO - GENERATION
CEMENT PULP & PAPER CHEMICALS MINERAL BENEFICIATION PETROCHEMICALS ENVIRONMENTAL ENGINEERING MATERIAL HANDLING INFRASTRUCTURE
PERFORMANCE DEMONSTRATED
FIELDS OF INDUSTRY Approx. no. of major Project Assignments Handled 200 53 65 47 46 167 150 57 33
Power Chemical & Petrochemical Pulp & Paper Cement Material Handling Architecture Environmental Engineering Mining & Mineral Beneficiation Fertilizer (Primarily Utilities & Offsites)
HUMAN RESOURCES Technical
CATEGORY MECHANICAL CIVIL / STRUCTURAL ELECTRICAL ARCHITECTURAL C&I PROCESS / MINING / CHEM / OTHERS TRANSPORTATION COMPUTER & OTHERS MARINE TOTAL: STRENGTH 289 266 155 24 42 30 26 2 1 835
HARDWARE & SOFTWARE RESOURCES
HARDWARE
PCs (Pentium [email protected])) A0/E Size HP/HO Design Jet Plotters
855 8
A0/E Size Plotter, Scanner, Copier
A3/A4 Size Scanners AUTO PLANT System P IV & XEON Based SERVERS Video Conferencing System
1
5 95 2 20 1
Printers Laser, Ink Jet Dot Matrix, Etc. -
HARDWARE & SOFTWARE RESOURCES
SOFTWARE
MECHANICAL: Heat & Mass Balance Pipe Stress Analysis GATECYCLE CAESAR II (Ver.- 4.5/5.0), TRIFLEX, AUTOPIPE, PIPE-STRESS, PIPE NET, SURGE 2000,
Fluid Flow Analysis Fluid Transient Analysis
Belt conveyor Design - ESCONDES. Insulation Sizing - INL ** ( ** indicates In-house Software)
HARDWARE & SOFTWARE RESOURCES
SOFTWARE (Contd.)
MECHANICAL: HTRI Steam Turbine Design Gas Turbine Design Tank Design Software Pressure Vessel Design Software Heat Transfer Research Steam Pro / Steam Master G T Pro / G T Master API TANK 650 P V Elite
HARDWARE & SOFTWARE RESOURCES
SOFTWARE (Contd.)
ELECTRICAL: Load Flow, Short Circuit , ETAP 300 Nodes DC BUS
- Base Modules - Base Modules - Short Circuit Study - Short Circuit Study - Motor Acceleration Study - Motor Acceleration Study - Load Flow Analysis - Load Flow Analysis - Battery Sizing - Battery Sizing - Parameter Estimation - Parameter Estimation - Transient Stability Analysis - Transient Stability Analysis - Reliability Assessment - Reliability Assessment - Optimal Power Flow Analysis - Optimal Power Flow Analysis - User Defined Dynamic Modules - User Defined Dynamic Modules - Device Coordination - Device Coordination - Harmonic - Harmonic - Ground Grid System - Ground Grid System
- Mi-Power, - ETAP (Ver. 5.0.2)
HARDWARE & SOFTWARE RESOURCES
SOFTWARE (Contd.)
ELECTRICAL: Relay Coordination Illumination Design Ni-Cad Battery Sizing RELAY** CGLUX, CALCULUX SAFT
( ** indicates In-house Software)
HARDWARE & SOFTWARE RESOURCES
SOFTWARE (Contd.)
CONTROL & INSTRUMENTATION: P & ID work - INTOOLS - PRODOK*
ENVIRO-PROTECTION: Atmospheric Dispersion of Stack Emission
- DISPER**
( * in the process of procurement)
HARDWARE & SOFTWARE RESOURCES
SOFTWARE (Contd.)
CIVIL & STRUCTURAL :
Static & Dynamic Analysis & Design code check Finite Element Analysis Pushover Analysis STAAD-Pro 2004, SAP 2000, GTSTRUDL
- Ansys (structural) V8.0 - SAP 2000
Earth Structure Analysis - GEO-SLOPE (Slope stability, Seepage, Dynamic analysis & contaminant transport) Road Geometry Design - HEADS - 2000, Mx Roads Storm Design Software - Storm Net
HARDWARE & SOFTWARE RESOURCES
SOFTWARE (Contd.)
CIVIL & STRUCTURAL : Multi-Flu Stack Design Structural Steel Detail Design Response Spectra & Time History Generation Simulation of Ground Motion Statistical & Reliability Analysis Fatigue Analysis (RLA studies) - DCSTACK ** - TEKLA (X-Steel -V12.0) - RESPEC, SPECEQ - SIMQKE - MonteCarlo** DCSTAT** - Rainflo**
Besides the above, there are large numbers of in-house software available Besides the above, there are large numbers of in-house software available to design various RCC and Steel Sections taking output directly from to design various RCC and Steel Sections taking output directly from STAAD-pro analysis STAAD-pro analysis
HARDWARE & SOFTWARE RESOURCES
SOFTWARE (Contd.)
PROJECT MANAGEMENT : Planning, Scheduling & Monitoring - PRIMAVERA, (Ver. 5.0.2) MS Projects
CEMENT & MINING : Mining underground & Mine Plan Design of Cement Raw Mix SOFTWARE DEVELOPMENT : Basic Compilers Data Base Systems
- GEMCOM - RAWMIX**
- VB, FORTRAN, C++, Dot-Net - ORACLE, SQL
HARDWARE & SOFTWARE RESOURCES
SOFTWARE (Contd.)
DRAFTING : 2D drafting - Auto-cad 2006 / 2007, Microstation - Inter Graph PDS, ISOGEN, Auto Plant INTOOLS - Avera PDMS - FRAMEWORK+, X-Steel (V 12.0)
P&IDs, PFDs, 3D Plant & layout drafting
3D Modeling of Structure
HARDWARE & SOFTWARE RESOURCES
SOFTWARE (Contd.)
DRAFTING : Isometric Piping Layout Review Tools - I-SKETCH - Smart Plan Review - Navis Works Review Reality
A number of Productivity Tools developed in-house using Auto Lisp, Visual Lisp and Visual Basic are available
e- CONNECTIVITY
INTERNET CLOUD
GH HI
TY SI N DE
Internet Lease Link ( ILL )
SU
C BS
S ER B RI
NK LI
(H
L) DS
Virtual Private Network (VPN)
Internet Lease Link ( I LL ) 256 KBPS VSNL
Internet Lease Link (I LL)
2 MBPS AT & T
KULJIAN USA
256 KBPS VSNL
Internet Lease Link (I LL)
DCPL CHENNAI
512 KBPS VSNL
DCPL DELHI
DCPL MUMBAI
1 MBPS VSNL 2 MBPS RELIANCE
DCPL KOLKATA
e- CONNECTIVITY
INTERNET CLOUD
ROUTER
FIREWALL
DE - MILITARIZED ZONE (DMZ)
WORKGROUP SWITCH
EMAIL SERVER
ENGINEERING SOFTWARE LICENSE SERVICE
FTP SERVER
POWER CELL
EXPORT CELL
CHEMICAL CELL
OTHER CELLS
OTHER RESOURCES
The Central Data Center :
Literatures for around 25,000 engineering products and 3,000 Indian & Foreign manufacturers Around 20,000 codes & standards of Indian and International Standards Organizations & Bodies Over 6,000 Reference Books Subscribes to over 300 Journals / Publications in various Branches of Technology & Management
SERVICES OFFERED
Site Selection Study Techno-Economic Feasibility Study Detailed Project Reports Environmental Study & Management Planning Basic Engineering Detailed Engineering Review Engineering Procurement Assistance Project Planning, Scheduling & Monitoring Project Coordination Inspection & Expediting Project Management Supervision of Construction, Erection & Commissioning Plant Operation & Maintenance
PURVIEW OF DETAILED ENGINEERING
PROCESS / MECHANICAL
P & I DIAGRAMS DESIGN BASIS & FINALISATION OF PARAMETERS EQUIPMENT LAYOUTS PIPING G.A. & COMPOSITE LAYOUT DRAWINGS ISOMETRIC DRAWINGS PIPING STRESS ANALYSIS BILL OF MATERIALS FOR PIPING, VALVES, FITTINGS & SPECIALITIES EQUIPMENT LIST, LINE LIST, VALVE LIST DESIGN OF HANGERS & SUPPORTS
PURVIEW OF DETAILED ENGINEERING (Contd.)
CIVIL, STRUCTURAL & ARCHITECTURAL
DESIGN OF FOUNDATIONS STRUCTURAL DESIGN STRUCTURAL STEEL FABRICATION DRAWINGS BUILDING & EQUIPMENT FDN. DRAWINGS BAR BENDING SCHEDULE OF MAJOR EQUIPMENT FDN. ARCHITECTURAL DRAWINGS INTERIOR DESIGN
PURVIEW OF DETAILED ENGINEERING (Contd.)
ELECTRICAL
SYSTEM OPTIMISATION SCHEMATICS G.A. DRAWINGS CABLE RACK/CONDUIT LAYOUTS ILLUMINATION LAYOUTS CABLE SCHEDULE & INTER CONN. DIAGRAMS GROUNDING DRAWINGS LIGHTNING PROTECTION INTERLOCK & PROTECTION LOGIC DIAGRAMS RELAY SETTING SCHEDULES BILL OF MATERIALS
PURVIEW OF DETAILED ENGINEERING (Contd.)
CONTROL & INSTRUMENTATION
P&ID & INSTRUMENT SCHEMATICS SPECIFICATIONS INSTRUMENT INDEX & DCS INDEX INSTRUMENT LOOP DIAGRAMS OPEN LOOP CONTROL SCHEMATICS MATERIAL TAKE-OFFS INSTRUMENT LAYOUTS/LOCATION DRAWINGS CABLE SCHEDULE & INTERCONNECTION HOOK-UP DRAWINGS PANEL GENERAL ARRANGEMENT SUB-SYSTEM GRAPHIC SCREENS NETWORKING & SYSTEM ARCHITECTURE LOGIC LADDERS PERFORMANCE CALCULATION ALGORITHMS
EXPERIENCE IN WORKSHARING
DCPL has rich experience in multi-agency execution of projects entailing extensive work sharing WORK SHARING AS PER DIVISION OF RESPONSIBILITIES One Time Input Sequential Input with Frequent Interaction Collaborators Personnel Stationed in DCPL FIRM ORIGINS KULJIAN CORPORATION USA ALCOA ALUTEC ISSI / IROX NKK JAPAN STONE & WEBSTAR
EXPERIENCE IN WORKSHARING
FIRM ORIGINS GERMANY STARCOSA SIEMENS MATSHUSHITA AUSTRALIA ROBERTSON RESEARCH BHP - KINHILL UNITED KINGDOM PILKINGTON, BP MINERALS CROSSIFIED CHEMICALS FRANCE PECHINEY CETIG EUGIN (Contd.)
EXPERIENCE IN WORKSHARING
FIRM ORIGINS CANADA SANDWEL NETHERLANDS ABB LUMMUS JAPAN TOYO ENGINEERING HITACHI MITSUBISHI KAWASAKI BELGIUM BELOVO, BASSE SANBRE - ERI KOREA HYUNDAI, DAELIM, HANJUNG (Contd.)
WORKSHARING
- A FEW REFERENCES
KAWASAKI HEAVY INDUS. LTD., JAPAN DETAILED ENGINEERING WORK FOR 2x105 MW PROJECT IN PHILIPINES PITCHARD AL-BASSAM CO. LTD. OWNER : AL KHAFJI JOINT OPERATION DETAILED DESIGN ENGINEERING FOR 3x30 MW GT PLANT & 13.8 KV T&D SYSTEM IN DAMMAM
WORKSHARING
- A FEW REFERENCES (Contd.)
PITCHARD AL-BASSAM CO. LTD., S.A. DESIGN & ENGINEERING FOR 100,000 CUM. DESAL PLANT AT JUBAIL DCIL, HONG KONG DETAILED ENGINEERING SERVICES FOR 400 MW TYNAGH CCPP IN IRELAND
WORKSHARING
- A FEW REFERENCES (Contd.)
SALINE WATER CONVERSION CORPN AL JUBAIL TOTAL ENGINEERING CONSULTANCY FOR 25 MILL. CUM. / HR DESAL PLANT AND 1000 TR AC / VENT PLANT SIEMENS LTD. ENGINEERING BANGLADESH SERVICES FOR SUBSTATIONS IN
WORKSHARING
- A FEW REFERENCES (Contd.)
SWEDISH POWER SERVICES LOAD SURVEY, PREPARATION OF DISTN. NETWORK DRAWING, FIELD SURVEY, FOR DISTN. OF SUBSTATIONS AND CABLE ROUTES IN 14 IRAQI TOWNS VOLTAGE ENGG. LTD., DOHA TRANSMISSION & DISTN. DESIGN WORK IN QATAR
WORKSHARING
- A FEW REFERENCES (Contd.)
DAELIM ENGG. CO. LTD., KOREA DETAILED ENGINEERING FOR GT BASED POWER PLANT & CO-GENERATION PLANT PT. PEC-TECH INDONESIA DETAILED ENGINEERING FOR PLANT 650 T/HR. CFBC BOILER CAPTIVE POWER
PROCUREMENT CAPABILITIES
SALIENT FEATURES
MULTI-PACKAGE PROCUREMENT ENTAILING
PROPER INTERFACING TO ENSURE - COMPLETENESS - OVERALL PLANT PERFORMANCE EFFICIENT COORDIANTION FOR ADHERENCE TO STRINGENT SCHEDULE
CLOSE COORDINATION BETWEEN EXECUTING AGENCIES AT DIFFERENT LOCATIONS
PROCUREMENT CAPABILITIES
(Contd.)
EXTENT OF PROCUREMENT SERVICES VARIES FROM SINGLE PIECE EQUIPMENT TO MULTI MILLION RUPEES PACKAGE CONTRACT SCOPE DEPENDING ON CLIENTS SPECIFIC REQUIREMENT SCOPE OFTEN INCLUDES INSPECTION SERVICES AND CONTRACT PREPARATION/NEGOTIATION
PROCUREMENT CAPABILITIES (Contd.)
A TYPICAL DIVISION OF SCOPE:
CLIENT DCPL
z z z z z
Vendor Shortlisting / Prequalification Tender Specification Issuance of Enquiries Expediting Vendors Receipt of bid & Evaluation Negotiation Order placement & Purchase Order preparation Payment Expediting drawings Review & Approval of drawing Review of QAP Inspection Despatch clearance
z z z
z z z z z
PROJECT QUALITY PROGRAMME
THROUGH
MANAGEMENT REVIEW
REVIEW SYSTEM STRUCTURE :
MANAGEMENT REVIEW GROUP
CLIENTS CLIENTS REPRESENTATIVE REPRESENTATIVE
PROGRESS PROGRESS CONTROL CONTROL H.O.D. H.O.D. MECHANICAL MECHANICAL H.O.D. H.O.D. CIVIL CIVIL H.O.D. H.O.D. ELECTRICAL ELECTRICAL H.O.D. H.O.D. C. & I. C. & I. H.O.D. H.O.D. OPERATION OPERATION
PROJECT TEAM PROJECT TEAM
FORTNIGHTLY
MONTHLY REVIEWS
TWO MONTH LOOK-AHEAD PLANNING
PROJECT TEAM STRUCTURE
(Typical)
PROJECT DIRECTOR
PLANNING & PROGRESS LEAD ENGR CONTROL & INST.
TECH. CONT. THRU HODs
PROJECT MANAGER
LEAD ENGINEER ELECTRICAL
LEAD ENGINEER CIVIL
LEAD ENGINEER PROCESS/MECH
GROUP LEADERS, ENGINEERS, DESIGNERS
GROUP LEADERS, ENGINEERS, DESIGNERS
GROUP LEADERS, ENGINEERS, DESIGNERS
GROUP LEADERS, ENGINEERS, DESIGNERS
PROJECT MANAGEMENT & CONTROL
CONTROL SYSTEM CONTROL SYSTEM Formulates & updates the plans Sets up performance yardsticks Sets up information channel for tracking progress Provides warning signals of impending adversities Provides quick-response control mechanism
PROJECT MANAGEMENT & CONTROL
CONTROL NETWORK:
Award of Contract
Short time Short time Deliverables Deliverables Schedule Schedule
(Contd.)
Master Project Master Project Network Network
Disciplinewise Disciplinewise Deliverables Deliverables List List Disciplinewise Disciplinewise Manning Manning Schedule Schedule
Contracts Plan Contracts Plan
Deliverables Deliverables Schedule Schedule
Monitoring Monitoring
Feedback
Feedback
DCPL IN POWER PLANT ENGINEERING
EXPOSURE PROFILE IN POWER GENERATION
Fossil Fueled Conventional Power Plant of capacity upto 500 MW. Gas Turbine based Combined Cycle Plant capacity upto 650 MW.
NUCLEAR POWER
Boiling Water type Reactor upto 500 MW Fast Breeder Test Reactor-50 MW Candu type Reactor upto 500 MW
DC was the FIRST in India to introduce new technologies in Power Generation projects
First pulverized fuel-fired power station, DVC, Bokaro First power station with large units of 62.5 MW, 100 MW, 120 MW & 210 MW First 500 MW - NTPC, Singrauli First 250 MW - BSES, Dahanu First 67.5 MW CFBC Boiler - INDAL, Hirakud
FIRST in India (Contd.)
First Co-Generation plant of ONGC, Uran First large size Combined Cycle Power Projects at Kawas, Anta and Auriya First 650 MW Combined Cycle Project at Gandhar
MAJOR PROJECTS WITH DC AS CONSULTANT
2 x 500 MW Chandrapur TPS of MSEB 2 x 500 MW Singrauli TPS of NTPC 2 x 250 MW Dahanu TPS of BSES Ltd 2 x 250 MW Budge Budge TPS of CESC 4 x 250 MW Suratgarh TPS of RSEB 3 x 210 MW Bakreshwar TPS of WBPDC
Major Projects (Contd.)
1 x 210 MW Bandel TPS of WBSEB 4 x 210 MW Korba [West Bank] of MPEB 3 x 210 MW Korba STPS of NTPC 3 x 210 MW Kolaghat TPS of WBSEB 4 x 210 MW Sanjay Gandhi TPS of MPEB 4 x 210 MW Lignite-based Plant of NLC Total installed capacity . 40,000 MW plus.
SELECTIVE PROJECT REFERENCES (Contd.)
COMBINED CYCLE PLANTS
Project
Owner NTPC GPEC NTPC NTPC BSES AES Kelanitissa GEC ASEB ASEB GEB For GE
650 MW GANDHAR 650 MW PAGUTHANE 430 MW FARIDABAD 330 MW KAYAMKULAM 220 MW SAMALKOT 168 MW WELLAMPITEYA 3x30 MW MAITHON 4x30 MW AMGURI 8x30 MW AMGURI 1x106 MW DHUVARAN 406 MW TYNAG
EXPERIENCE IN POWER PROJECTS
Utility & Captive Thermal Project Gas Turbine based Power Projects Nuclear Projects Utilities & Off-sites Transmission & Distribution Projects
130
142 58 10 38 41
NO. OF UNITS
120 15
Total Installed Capacity of DC engineered power plants exceeds 40,000+ MW
UPTO 200 200-250 UPTO 600 MW
POWER DIVISION
ORGANIZATION STRUCTURE
Vice Chairman [Technical] S. K. Dasgupta CELL IN CHARGE A. K. Chowdhury HOD (Mech.) D. S. Mallick HOD (C.&S.) R. N. Basu HOD (Elect.) HOD (C.& I.) [Link] [Link] [Link] Project Manager Manager EM (Mech.) EM (C.& S.) EM (Elect.) EM (C.& I.)
Project Team
SUGGESTIONS ON EXECUTION OF THE PROJECT
Nomination of a Project Manager on behalf of the Client as Single Point Contact on all project related matters Setting up an Online Coordination Network thru a dedicated website opened for the purpose
DCPL IN CEMENT PLANT ENGINEERING
SERVICES OFFERED GEOLOGY & MINING
Resource identification and evaluation by surveying, mapping, by drilling, physical and chemical testing and assessment of reserves and quality. Mine design and Detailed Project Reports adopting either opencast and underground method of mining. Selection of mining machinery and equipment. EIA and EMP Study and Mine site supervision, project and production management.
SERVICES OFFERED CEMENT PLANT ENGINEERING
Preparation of technical feasibility report starting from market survey, study of raw material resources, site selection, mine plan, EIA & EMP study, computation of capital cost and financial analysis. Basic & detailed engg comprising procurement services, selection of appropriate technology, raw mix design, specifications, design and drawings for mechanical, electrical, civil & architectural works. Inspection and site services comprising construction and erection supervision and commissioning services. Optimization of plant output, operation and management services.
SELECTIVE PROJECT REFERENCES Indian
Mawmluh Cherra Cement Ltd, Meghalaya Komorrah Limestone Mining Co Ltd Jammu & Kashmir Cements Ltd Hira Cement Works, Sambalpur, Orissa Industrial Development Corporation of Orissa Churk Cement Factory, UPSCC, Churk, Mirzapur Jalalabad Cement Co Ltd Assam Industrial Development Corporation Shree Cement Ltd, Beawar, Rajasthan
SELECTIVE PROJECT REFERENCES Overseas
Musulmiye, Hama, Adra in Syrian Arab Republic Tartous Cement Plant in Syrian Arab Republic El Homs Cement Plant in Libya Hetauda Cement Plant, Nepal 1600 TPD Capacity Cement Plant in Ethiopia COBOCE Cement Plant in Bolivia 1500 TPD Cement Plant in Mukalla, Yemen
SELECTIVE PROJECT REFERENCES Overseas (Contd)
Pagli Limestone Mine of Penden Cement Authority Ltd, Gomtu, Bhutan Limestone investigation near Atbara in Sudan for 1x4000 TPD Cement Plant International Cement Ltd, Bangladesh
SELECTIVE PROJECT REFERENCES Indian
My Home Cements Detailed engineering for upgra-dation of both phases of the 3200 TPD Cement Plant at Nalgonda Preparation of TEF Report for 1 MTPA Fly Ash Cement Grinding Plant at Jojobera, Jamshedpur 1 MTPA Fly Ash Cement Grinding Plant at West Bengal at 3 location 2200 TPD Cement Plant in 2 phases in Meghalaya
Lafarge India Ltd
SELECTIVE PROJECT REFERENCES Indian
(Contd) Zuari Cements Ltd Complete Plant Balancing Study & Basic Engineering of the expansion programme from 1800 TPD to 5000 Dry Process Cement Plant comprised installation of Crushing Plant, Raw Mill, Precalciner, Cooler, Coal Mill, Cement Grinding Mill, Packing & Despatch
Penden Cement Authority Ltd
Engineering and Plant Optimization for 1200 TPD cement plant expansion at Gomtu, Bhutan
SELECTIVE PROJECT REFERENCES Indian
(Contd) Rajashree Cement Birla Group Co System design for ash handling, storage and transport system for Rajashree Cement and Detailed Design Engineering for the same Engineering & PLant Optimization Services for 3200 TPD plant at Devapur, AP and 1500 TPD cement grinding plant
Orient Cement belonging to Birla Group
Shree Cement Ltd
Detailed Engineering services for 2500 TPD Cement Plant in Ras, Rajasthan
SELECTIVE PROJECT REFERENCES Indian
(Contd) HM Cements Ltd Detailed Engineering for 350 TPD Cement Plant, Meghalaya Detailed Engineering for 500 TPD Cement Plant in Assam Engineering for upgradation of both of the White Cement Plant at Gotan, Rajasthan and Grasim Industries Ltd
Purbanchal Cement Pvt Ltd Birla White Birla Group Co
SELECTIVE PROJECT REFERENCES Overseas
2x1000 TPD Dry Process Cement Plants in Arab Republic Musulmiye, Syrian
3x1000 TPD Dry Process Cement Plants in Adra, Syrian Arab Republic 1x1000 TPD Dry Process Cement Plant in Hama, Republic 4 units of 1600 TPD in Tartous of General Cement, Govt. of Syrian Arab Republic Syrian Arab
Organization for
2x1500 TPD Dry Process Cement Plant in ShaikArab Republic
Said, Syrian
SELECTIVE PROJECT REFERENCES - Overseas
(Contd) 2x1000 TPD Dry Process Cement Plant in Ethiopian Building Materials Corporation 800 TPD Plant, Wazo Hills, 1600 TPD Plant, Tanga and 800 TPD Plant, Mbeya, all Dry Process Cement plants in Tanzania 750 TPD Hetauda Cement Plant in Hetauda, Nepal 1000 TPD Dry Process Cement Plant in Irpa Irpa, Bolivia 2500 TPD Cement Plant of Cementos Cibao, Dominican Republic 1300 TPD Cement Plant of Dragon Cement, USA
SELECTIVE PROJECT REFERENCES Overseas
(Contd)
1x1500 TPD plus 1x1200 TPD Cement plants of Cementos Del Caribe, Columbia 3000 TPD Cement Project at Zliten with Pre-Calciner 3000 TPD Cement Plant at Jufra in Libya without Pre-Calciner 1600 TPD Cement grinding unit at Soboce, Santacruz, Bolivia Review Engineering services for 1000 TPD Cement Plant in Sudan
SELECTIVE PROJECT REFERENCES Overseas
(Contd)
Conversion of 2000 TPD cement plant from wet to dry process system in National Cement Co (PSC) Ltd, Dubai Plant balancing study and detailed engineering of 1000 TPD COBOCE Cement plant at Bolivia followed by operational consultancy during capacity optimization of the plant
SELECTIVE PROJECT REFERENCES
OPERATION & MAINTENANCE
1x3000 TPD plant in Libya for 10 years Two units of 3000 TPD Cement Plant in Jordan 750 TPD Clinker Grinding Plant at Ajman, UAE 1500 TPD Cement Plant at Fujairah in UAE
PETROCHEMICAL & CHEMICAL
PETROCHEMICAL
Reference 1 Reference 1 HAZIRA NAPHTHA CRACKER PROJECT
CLIENT : RELIANCE INDUSTRIES LIMITED STONE & WEBSTER, USA. Reliance Petrochemical Complex : Phase II at Hazira in Gujarat comprising NGL/Naphtha Cracker & associated units. 700,000 MTPA Polymer grade Ethylene 350,000 MTPA Polymer grade Propylene
PROCESS LICENSOR : PROJECT FEATURES :
PETROCHEMICAL
HAZIRA NAPHTHA CRACKER PROJECT (Contd)
DC SCOPE OF WORK :
Complete detailed engineering including review and modification of design/drawing, procurement assistance and project management services Commissioned in March 1997 Around Rs. 15,000 Million (US $ 326 Million)
PROJECT STATUS PROJECT COST
: :
PETROCHEMICAL
HAZIRA NAPHTHA CRACKER PROJECT (Contd)
DELIVERABLES
PROCESS P & ID Line Schedule EQUIPMENT Requisitions Vendor Drawings PIPING GA Drawings Isometrics : : 634 7210 : : 36 4600 : : No. of Drawings 115 365 Pages
PETROCHEMICAL
HAZIRA NAPHTHA CRACKER PROJECT (Contd)
CIVIL & STRUCTURAL Piling & Fdn. Drawings : Structural Drawings ELECTRICAL Power & Lighting Layout Designs INSTRUMENTATION DCS Nos. of I/Os Control Loop Diagrams : PLC Nos. of I/Os ESD Logic Diagrams : : : 8000 500 3000 400 : 120 : No. of Drawings 385 3970
PETROCHEMICAL
Reference 2 Reference 2 HALDIA ETHYLENE PROJECT
CLIENT
TOYO ENGINEERING CORPORATION, JAPAN TOYO ENGINEERING INDIA LTD.
PROCESS LICENSOR : ABB LUMMUS GLOBAL INC., USA. PROJECT FEATURES : 420,000 TPA of Ethylene 210,000 TPA of Propylene
PETROCHEMICAL
HALDIA ETHYLENE PROJECT (Contd)
DC SCOPE OF WORK :
Complete detailed engineering of Naphtha Cracker Unit involving Process Engg, Piping, Mechanical Equipment, Instrumentation, Civil & Structural and Electrical Engg
PROJECT COST
Around Rs. 12,000 Million (US $ 260 Million)
PETROCHEMICAL
HALDIA ETHYLENE PROJECT (Contd)
DELIVERABLES
PROCESS P & ID Line Schedule EQUIPMENT Engineering Drawings Vendor Drawings PIPING GA Drawings Isometrics : : 185 8200 : : 475 2000 : : No. of Drawings 73 221 Pages
PETROCHEMICAL
HALDIA ETHYLENE PROJECT (Contd)
DELIVERABLES
CIVIL & STRUCTURAL Design Dwgs. Fabrication Dwgs. ELECTRICAL Layout Dwgs. (Cable, Grounding, Lighting etc.) INSTRUMENTATION Layout Dwgs. Hook-up Dwgs. : : 109 640 : 159 : : No. of Drawings 561 522
REFINERY
ATMOSPHERIC UNITS OF GUJARAT REFINERY
CLIENT
BRIDGE & ROOF COMPANY INDIA LTD. Revamping of Atmospheric Units III & IV at Gujarat Refinery, Vadodara of Indian Oil Corporation Ltd Basic and complete detailed engineering Involving Process Engineering, Piping, Fired Heaters, Instrumentation, Electrical and Civil & Structural Engineering Around Rs. 330 Million (US $ 7.2 Million)
PROJECT FEATURES :
DC SCOPE OF WORK :
PROJECT COST
CHEMICAL / POLYMERS
INORGANIC
GLASS CEMENT CAUSTIC SODA - CHLORINE PRECIPITATED CALCIUM CARBONATE SYNTHETIC FERRIC OXIDE MOLECULAR SIEVE
CHEMICAL/POLYMERS (Contd) (Contd)
ORGANIC & MISCELLANEOUS
z ACEPHATE PESTICIDE z LUBE ADDITIVE z CARBON BLACK z CALCINED PETROLEUM COKE z DETERGENT POWDER z DI AMMONIUM PHOSPHATE
CHEMICAL/POLYMERS (Contd) (Contd)
ORGANIC & MISCELLANEOUS z SEMI CONDUCTOR
z NUCLEAR FUEL PELLET (UO2) z ADVANCED MATERIAL z SOFT FERRITE z WHITE TABULAR ALUMINA
POLYMERS z PTA
z PET RESIN
DCPL IN TRANSMISSION & DISTRIBUTION
EXPERTISE PROFILE
Outdoor AIS - upto 400 KV Indoor AIS - upto 230 KV Outdoor GIS - upto 230 KV Indoor GIS - upto 110 KV Transmission Line - upto 400 KV HVDC Station Power System Studies Utility Distribution System
SELECTIVE PROJECT REFERENCES NATIONAL
DABHOL POWER CO DESIGN ENGINEERING (CIVIL, STRUCTURAL, ARCHITECTURAL & AUXILIARY ELECTRICAL & MECHANICAL SYSTEMS) OF 400 KV SWITCHYARD (THRU ABB). WBSEB DESIGN ENGINEERING FOR TRANSMISSION SYSTEM STRENGTHENING PROJECT CONSISTING OF 13 NOS. 220 KV, 132 KV & 33 KV SUB-STATIONS, JBIC FUNDED (THRU ABB).
SELECTIVE PROJECT REFERENCES NATIONAL (Contd.) (Contd.)
MSEB/KSEB/ASEB/GRIDCO REVIEW ENGINEERING FOR 220/132/33 KV SUBSTATIONS &
LINES UNDER SYSTEM IMPROVEMENT PROJECTS OF RECL, JBIC FUNDED.
NTPC/PGCIL/MSEB DESIGN ENGINEERING (ARCH, CIVIL, STRUCTURAL, AUXILIARY
POWER DISTRIBUTION STATIONS. & MECHANICAL WORK) OF HVDC
SELECTIVE PROJECT REFERENCES NATIONAL (Contd.) (Contd.)
GRIDCO/KEB DESIGN ENGINEERING OF 400 KV AND 400/220 KV SUBSTATIONS (THRU SIEMENS).
VARIOUS STATE ELECTRICITY BOARDS DESIGN ENGINEERING OF 400 KV, 220 KV, 132 KV SWITCHYARDS.
SELECTIVE PROJECT REFERENCES NATIONAL (Contd.) (Contd.)
NTPC DESIGN ENGINEERING OF 220 KV OUTDOOR GIS SUB-STATIONS. AERB/NPCL/IGCAR/NFCL DESIGN ENGINEERING OF 220 KV INDOOR AIR INSULATED SUBSTATIONS.
JINDAL POWER LTD DESIGN ENGINEERING OF 400 KV, 220 KV, 33 KV SWITCHYARDS.
SELECTIVE PROJECT REFERENCES INTERNATIONAL
ZAMBIA ELECTRIC SUPPLY CORPN., ZAMBIA DESIGN ENGINEERING (ARCH. & CIVIL) OF 380 KV LUSAKA SUBSTATION (THRU BHEL). BANGLADESH POWER DEVELOPMENT BOARD, BANGLADESH DESIGN ENGINEERING OF 220 KV AND 132 KV SUB-STATIONS. QATAR PETROLEUM, QATAR DESIGN ENGINEERING OF 33 KV ABU SAMRA OVERHEAD LINE PROJECT INCLUDING 33 KV & 11 KV INDOOR SUB-STATIONS (THRU VOLTAGE ENGG., DOHA).
SELECTIVE PROJECT REFERENCES INTERNATIONAL (Contd.) Contd.)
QATAR GENERAL ELECTRICITY & WATER CO., QATAR DESIGN ENGINEERING OF 33 KV ABU SAMRA OVERHEAD LINE PROJECT INCLUDING 33 KV & 11 KV INDOOR SUB-STATIONS (THRU VOLTAGE ENGG., DOHA). SAUDI ELECTRIC CO., SAUDI ARABIA 110 KV MOHAMMADIA GIS SUB-STATION AT JEDDAH (THRU KULJIAN, USA) MINISTRY OF ELECTRICITY & WATER, YEMEN 400 KV/132 KV SUB-STATIONS AND ASSOCIATED OVERHEAD TRANSMISSION LINES (THRU KULJIAN, USA)
DCPL IN ENVIRONMENTAL ENGINEERING
ENVIRONMENTAL ENGINEERING
Services Offered Environmental Impact Assessment (EIA), Environmental Management Plan (EMP), Environmental Monitoring and Reports. Accomplished around 70 Assignments Safety Audit, Hazard Analysis, Consequence Analysis, Emergency Planning. Accomplished 11 assignments Chemicals Handled : Hydrocarbons Chlorine Hydrogen
ENVIRONMENTAL ENGG (Contd)
Services Offered Waste Water Management including Recycle & Reuse in some cases. Accomplished 64 such assignments. Environmental Due Diligence Study. Accomplished 3 assignments. Water Supply Accomplished 28 assignments.
SELECTIVE PROJECT REFERENCES
Central Pollution Control Board of India Gas based Thermal Power Plants Environmental Study Daelim Engineering Company Ltd. Waste Water Management Project at Sibolga Thermal Power Station in Indonesia Nagarjuna Fertilizer & Chemicals Ltd. 9 MLD Effluent Treatment Plant in Andhar Pradesh
SELECTIVE PROJECT REFERENCES
(Contd.)
National River Conservation Directorate Control of waste inflow into the river at 15 urban centres in Haryana, Uttar Pradesh and bank of river Yamuna Ganga Project Directorate Sewerage treatment and other civic amenities of the cities/ towns of West Bengal, Bihar under Ganga Action Plan Nuclear Fuel Complex Effluent Treatment Plant for New Uranium Oxide Fuel Project in Andhra Pradesh
DCPL IN PULP & PAPER
OUR ACHIEVEMENTS
Total No. Of Assignments ( PULP & PAPER) 125 Handled Till Date No. of Engineering Assignts ( PULP & PAPER) Handled Till Date 45 Total Capacity Engineered by DCPL in India, 000 TPA NEWSPRINT CULTURAL VARIETIES INDUSTRIAL PAPER & BOARD 350 900 100
DETAIL ENGINEERING DELIVERABLES PROCESS & MECHANICAL
(TYPICAL FOR A PAPER PROJECT)
Project Engineering Standards P&I Diagrams Interconnection Piping Diagram Detailed Interlock Diagrams Plot Plan Detailed Equipment Layout & GA Drawings Layout Plan for underground services including route layout for piping, cables, sewers etc. Piping Drawings (Orthographic & Isometric) Tank Basic Dimension Drawings Line List
DETAIL ENGINEERING DELIVERABLES PROCESS & MECHANICAL
(TYPICAL FOR A PAPER PROJECT) (Contd.)
Valve Schedule Master Equipment List Metering and Control Schedule of Motors Piping Bill of Material Stress Reports of Pipelines Seismic Analysis of Critical Pipelines (if required) Stability analysis of Turbine Optimization Study Reports Statutory Documentation
DETAIL ENGINEERING DELIVERABLES CONTROL & INSTRUMENTATION
(TYPICAL FOR A PAPER PROJECT)
Project Engineering Standards DCS Architecture Instrument Installation Standards Instrument Loop Diagrams Graphics Layouts Panel Layouts Instrument & Location Drawings Master Instrument List I/O List Instrument Data Sheets Cable Schedule & Interconnection Chart Air Manifold List
SPECIFICATIONS/ DRAWINGS WE GENERATE FOR A TYPICAL 300 MTD GRASS ROOT PULP & PAPER PROJECT
SPECIFICATIONS CIVIL & STRUCTURAL PROCESS & MECHANICAL ELECTRICAL INSTRUMENTATION 15 90 25 10
DRAWINGS 450 500 200 90
GRASS ROOT PROJECTS EXECUTED PULP & PAPER
Hindustan Newsprint Ltd. - 250 TPD Newsprint Mill Nowgong Paper Project - 300 TPD Ptg.-Wtg. Paper Mill Cachar Paper Project - 300 TPD Ptg.-Wtg. Paper Mill Nagaland Pulp & Paper - 100 TPD Ptg.-Wtg. Paper Mill Rama Newsprint & Papers Ltd. - 400 TPD Newsprint & Ptg.-Wtg. Paper Mill
GRASS ROOT PROJECTS EXECUTED PULP & PAPER (Contd.)
Brooke Bond Paper Project - 50 TPD Packaging Paper Mill Ballarpur Ashti Unit - 100 TPD Extensible Kraft Paper Mill Global Boards Ltd. - 100 TPD Chromo & Art Board Mill Bina Sarana Pengembang - 3300 TPD Wood based Pulp Mill Tamilnadu Newsprint & Papers Ltd. - 300 TPD Newsprint & Ptg.-Wtg. Paper Mill
MAJOR EXPANSION PROJECTS RECENTLY COMPLETED
Arab Paper Mfg. Co. Ltd. (WARAQ) - 500 TPD Recycled Fibre based Packaging (Fluting, Test Liner / Kraft Liner) Paper Project. Addition of 300 TPD PM#2 line along with 500 TPD Waste Paper Processing Line. Horizon Pulp & Paper 200 TPD High Strength/ Extensible Kraft Paper Mill in Estonia
BILT Sewa Unit 250 TPD Bamboo & Wood based Ptg/Wtg. Paper Project. Addition of 100 TPD Paper M/c with auxiliaries incl. on-line Coater.
MAJOR EXPANSION PROJECTS RECENTLY COMPLETED (Contd.)
BILT Yamunanagar Unit Addition of 100 TPD Bamboo & Wood based Ptg.-Wtg. Paper Project in India Bina Sarana Pengembang Expansion of Fibre Line 1 upto 2,850 TPD & addition of Fibre Line 2 of 3,000 TPD wood based Pulp Mill in Indonesia Andhra Pradesh Paper Mills Expansion upto 300 TPD Wood based Ptg.-Wtg. Paper Mill in India Century Pulp & Paper Addition of 200 TPD Bagasse Continuous Kraft Pulping for Ptg.-Wtg.& Coated Paper Project
MAJOR PULP & PAPER PROJECTS UNDER EXECUTION
Client The Mysore Paper Mills Ltd.
Project
Newsprint & Printing-Writing Paper Project at Bhadravati, Karnataka, India
Major Features
Plant Capacity : 240 TPD Status of Project : Under Execution Plant Features : - Energy Conservation in Chemical Recovery Loop by way of Modernization/ Up gradation in following plants : - Replacement of age-old long tube vertical evaporators with Falling Film Free Flow Tubular Evaporators (7-effect) 100 TPH water evaporation capacity - Modernization of existing Soda Recovery Boiler with incorporation of long vertical economizer replacing cascade evaporator. - Augmentation of existing Recausticizing Plant - Augmentation of TG Cooling Water Circuit for better output from Turbo-Generators.
MAJOR PULP & PAPER PROJECTS UNDER EXECUTION (Contd.)
Client
Panafrican Paper Mills (E.A) Ltd.
Project
Printing-Writing Paper Project at Webuye, Kenya Plant Capacity : 300 TPD Status of the Project : Under Execution Plant Features : - New Blow Heat Recovery Plant at Digester House
Major Features
MAJOR PULP & PAPER PROJECTS UNDER EXECUTION (Contd.)
Client Project
Ballarpur Industries Ltd., Unit SGU Printing/ Writing Paper Project Up gradation & Installation of PM # 8 Plant Capacity : 90 TPD Status of Project : Under Execution Plant Features : 1,600 mm trim at Reel Wet end with Triple Wire
Major Features
MAJOR PULP & PAPER PROJECTS UNDER EXECUTION (contd.)
Client
Horizon Pulp & Paper Ltd., Estonia
Project
Packaging Paper Project
Major Features
Up gradation, Modernization & Expansion of Pulp Mill & Centrifugal Cleaners for PM#1 & PM#2
MAJOR PULP & PAPER PROJECTS UNDER EXECUTION (Contd.)
Client
Middle East Paper Co.
Project
450 TPD Packaging Paper Project in Jeddah, KSA Addition of a Co-Generation Plant of 15 MW capacity.
Major Features
Thank you
DEVELOPMENT CONSULTANTS