t
IS 3039 i 1992
( Reaffirmed 2003 )
Indian Standard
LAYING LIME CONCRETE FOR A
WATERPROOFED ROOF FINISH -
CODE OF PRACTICE
( Second Revision )
UDC 691.322 : 69982 : 692.4 : 006-76
Q BIS 1992
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 11900~
August 1992 &lee Group 3
Waterpoofing and Damp-Proofing Sectional Committee, CED 41
_ . ..
I
FOREWORD
This Indian Standard ( First Revision ) was adopted by the Bureau of Indian Standards, after
the draft finalized by the Waterproofing and Damp-Proofing Sectional Committee had been
approved by the Civil Engineering Division Council.
Lime concrete, apart from its use as a structural material in several situations in building
construction, is also used for a waterproofed roof finish. The introduction of pozzolanic
materials, such as burnt brick pozzolana in lime concrete and compaction to maximum density
enhances the waterproofing effect. This standard is intended to provide guidance with respect
to preparation and use of the lime concrete for waterproofing of roofs on the basis of existing
knowledge and experience.
This standard was first published in 1965 and revised in 1980. Since then a number of standards
referred in this standard have been revised necessitating the need of this second revision.
In this revision following modifications have been done:
1) Materials used for lime concrete have, been specified as per latest version of the
relevant Indian Standard.
2) Preparation of lime concrete has been elaborated to bring it in line with IS 2541 : 1991
Code of practice for preparation and use of lime concrete.
3) Recommendation for roof finish for extreme c!imatic condition has been added.
4) All other references .have been updated..for the benefit of the user.
For the purpose of deciding whether a particular requirement of this standard is complied with,
the final value, observed or calculated, expressing the result of a test or analysis, shall be rounded
off in accordance with IS 2 : 1960 ‘Rules for rounding ofI numerical values ( revised).’ The
number of significant places retained in the rounded off value should be the same that of the
specified value in this standard.
IS 3036 : 1992
Indian Standard
LAYING LIME CONCRETE FOR A
WATERPROOFED ROOF FINISH -
CODE OF PRACTICE
( Second Revision )
1 SCOPE 5.3 Coarse Aggregate
This standard covers the preparation and laying Coarse aggregate for use in lime concrete having
of lime concrete for a waterproofed finish on a maximum size of 25 mm shall be broken brick
flat roof surface. ( burnt clay ) aggregates conforming to
IS 3068 : 1986 or natural st.one aggregates
2 REFERENCES conforming to IS 383 : 1970 depending upon
the situation of use.
The Indian Standards listed at Annex A are
necessary adjuncts to this standard. 5.4 Water
3 TERMINOLOGY Water used for both mixing and curing concrete
shall be clean and free from injurious amounts
3.0 For the purpose of this standard, the
of deleterious materials. Sea water shall not be
following definitions shall apply.
used. Potable water is generally considered
3.1 Flat Roof satisfactory for mix.
A practically level roof surface with only a
6 PREPARATION OF LIME CONCRETE
small slope for purpose of drainage; the term is
used in contrast with pitched or sloped roof. 6.1 Mortar for Concrete
3.2 Roof Finish One part of slaked lime and two parts of burnt
brick pozzolana ( or lime pozzolana mixture )
The top part of a Aat roof which contributes
by volume shall be mixed on a water tight
protection and durability to it, without itself
platform. This shall then be sprinkled with the
being a structural or supporting element in the
required quantity of water and shall be well
roof.
ground in a mill or using mechanical grinder.
4 GENERAL Hand pounding may be done for small quantity.
If hydrated lime is used adjustments shall be
For efficient planning, design and laying of the made in the proportion in accordance with
waterproofing fiirish the basic information, IS 2250 : 1981.
design considerations and preparation of roof
surface shall be as given in IS 3067 : 1988. 6.2 Coarse Aggregate
5 MATERIALS If coarse aggregate contains excessive dirt it
shall be washed and well drained before use.
5.1 Lime Burnt clay or other porous coarse aggregate
shall be thoroughly soaked in water for a
As far as possible class C line ( fat line ) in the period not less than six hours before use in
form of hydrated lime conforming to IS 712 :
concrete mix.
1984 shall be used. Quick lime shall be slaked in
accordance with IS 1635 : 1975.
6.3 Mixing
5.2 Pozzolanic Material
Lime concrete may be hand mixed or small
Calcined clay pozzolana shall conform to hand operated mixer may be used. For Iarger
IS 1344 : 1981. Lime pozzolana mixture when quantities the use of mechanical mixer would be
used shall conform to LP 40 of IS 4098 : 1983. desirable.
1
IS 3036 : 1992
6.3.1 Hand Mixing the rain-water smoothly. The average thickness
of lime concrete shall not be less than 100 mm.
6.3.1.1 Mixing shall be done on a clean water In case the thickness is more than 100 mm each
tight platform of sufficient size to provide layer shall not be more than 100 to 125 mm.
ample mixing area. The platform shall have
tight close joints so that there is no leakage of If the roof is fat, slope not less than 1 in 60
water or mortar through them and mixing tool shall be given. However, in case of heavy
does not strike the joints while in operation. rainfall area slope of 1 in 40 is recommended.
The minimum compacted thickness of the
6.3.1.2 Coarse aggregate and lime-pozzolana concrete layer shah, however, be nowhere less
mortar in the proportion of 2& : 1 parts by than 50 mm.
volume shall be used. Coarse aggregate shall be
slaked to an even surface on the platform and 7.3 After the lime concrete is laid, it shall be
lime pozzolana mortar prepared as per 6.1 shall initially rammed with a rammer weighing not
then be evenly spread over the aggregate and more than 2 kg and the finish brought to the
the whole thoroughly mixed water in just required evenness and slope. Alternately
sufficient quantity shall be applied with a bamboo strips may be used for the initial
sprinkler, to enable the mortar to adhere to ramming. Further consolidation shall be done
each piece of aggregate. The mixing shall be using wooden THAPIES with rounded edges.
done by turning it over and over several times, The workmen will sit close together, and beat
until all the particles of aggregate are covered the surface lightly and in rhythm and move
with mortar and a concrete of uniform forward gradually. The beating will normally
appearance and consistency is obtained. have to be carried on for at least seven days
until the THAPI makes no impression on the
6.3.2 Machine Mixing surface and rebounds readily from it when
struck.
Two and a half parts by volume of clean saturated
surface dry coarse aggregate shall first be fed NOTE - The ramming and compacting of lime
into the mixer and then one part by volume of concrete may also be done by a tamping machine
lime. Pozzolana mortar as per 6.1 shall then be which has been developed by Central Building
added to the mixer and the content mixed well. Research Institute, Roorkee and is commercially
available.
Mixing shall be continued until there is a
uniform distribution of the material. Final
adjustment of water, to obtain concrete of 7.3.1 If the surface during the process of
required consistency may be made by adding compaction becomes too uneven that water
clean water, if necessary, and turning the lodges in pools, the surface shall be pricked up
ingredients in the mixer. and fresh lime concrete spread and consolidated
as is necessary so as to ensure proper slopes
NOTE - Lime concrete may also be prepared by and levels are being maintained with adequate
mixing the aggregate inclusive of brick dust obtai- bonding between old and new concrete by
ned during breakicg with slaked lime in the same sprinkling requisite quantity of lime water
proportions by volume as in 6.3.2. The aggregate ( 1 part of putty and 3 to 4 parts of water ) with
shall be thoroughly soaked before use.
any of the solution prepared under 7.3.3.
6.4 The lime concrete shall be used in the work
within 36 hours of the preparation of lime 7.3.2 Special care shall be taken to properly
mortar if burnt clay pozzolana is incorporated consolidate the concrete at its junction with
( see IS 2541 : 1974 ). the parapet wall.
NOTE - Addition of 12 kg of washing soap and 4
kg of alum in each cubic metre of lime concrete 7.3.3 During compaction by hand-beating the
dissolved in water will improve the waterproofing surface shall be sprinkled liberally with lime
quality of the lime concrete.
water ( 1 Part of putty and 3 to 4 parts of
water ) and small proportion of sugar solution
7 LAYING ( see Note 1 ) or a solution prepared by soaking
in water the dry nuts of Terminalia chebula
7.1 The roof surface shall be prepared as given ( see Note 2 ) for obtaining improved water-
in 4. proofing of the concrete. On completion of
7.2 Laying of lime concrete shall be started beating, the mortar that comes on the top shall
from a corner of the roof and proceed be smoothened with a trowel or float, if
diagonally towards centre and other sides necessary, with the addition of sugar solution
considering the slopes required for draining and lime putty.
2
IS 3036 : 1992
NOTES lime concrete water proofed roof finish and
1 The sugar solution is prepared in the northern masonry and RCC parapet walls are illustrated
parts of the country by mixing about 3 kg of in Fig. 1 and 2 respectively.
jaggery and 14 kg of BAEL fruit to 100 litres of
water by boiling. 8 FINISH
2 The solution of Terminalia chebula ( KADUKAI ) 8.1 In case of accessible roof finish one layer
may be prepared as follows:
of burnt clay flat terracing tiles [ see IS 2690
The dry nuts shall be broken to small pieces Part 1 ) : 1975 and IS 2690 ( Part 2 ) : 1975 ]
and allowed to soak in water. The general
practice is to have a proportion 600 g of may be laid over a thin layer of lime mortar.
KADUKAI, 200 g of jaggsry and 40 litres of However, in the extreme condition where there
water for IO rn2 work. This solution is brewed is considerable expansion and contraction, two
for 12 to 24 hours. The resulting liquor is
decanted and used for the work.
layers of tiles may be put on the top of lime
pozzolana concrete. The tiles should be joined
3 In some areas, METHI, jaggery and hemp are
added while preparing and laying lime concrete. with non-shrinking impervious mortar by adding
suitable integral waterproofing admixtures or 5
7.4 Curing percent used engine oil by weight of cement
and finished neat.
The lime concrete after compaction shall be
cured for a minimum of 10 days or until it 8.2 The protection against water penetration
hardens by covering with a thin layer of grass for the roof finish is enhanced by efficient
or straw which shall be kept wet continuously. drainage of surface water.
7.5 Treatment of Junction Between Roof Finish 8.2.1 For this purpose, the slope of the terrace
and Parapets with lime concrete and tile finish shall not be
All along the junction of the roof surface with less than 1 in 60 and the slope in the case of
the masonry of the parapet wall, a strip of lime plain lime concrete finish shall not be less than
concrete fillet shall be laid and finished smooth. 1 in 50.
Typical details of treatment at junction between
8.2.2 For every 40 m2 of roof area, one 100 mm
r COPlNG dtameter rain water pipe shall be provided.
BRICK MASONRY
BRICK MASONRY
STRIP (CONCAVE
STRUCTURAL ROOF
LIME CONCRETE LIME CONCRETE
Structural Roof Slab and Lime Concrete Finish 1B Structural Roof Slab and Lime Concrete Finish
Extending to the Full Width of Wall not Extending to the Full Width of Wall
FIG. 1 DETAIL AT JUNCTIONBETWEENLIME CONCRETEWATERPROOFEDRO~IF
FINISHAND PARAPETWALL ( Contd )
IS 3036 : 1992
/-COPING
BRICK MASONRY
VEX)
STRUCTURAL ROOF
LIME CONCRETE
RAIN
IC Detail Showing Arrangement of Downpipe for IA
SLOPE IN PLASTER
/-
/ ,- BRICK MASONRY
L I ME CONCRETE LAID TO
A min SLOPE OF 1 IN 50
mm DEEP PLASTER
DRIP COURSE
\
mm WIDE GAP PARTIALLY - I
FILLED WITH BITUMEN FILLER
STRUCTURAL ROOF SLAB
CHAMFER PROVIDED IN PLASTER
CEMENT PLASTER WITH LIME
WASH OR KRAFT PAPER
PAINTED WITH HOT BITUMEN OF
APPROVED QUALITY 80/100 OR
EQUIVALENT (3 l-7 kg/m2 BLINDED
WITH 0*006m3 OF COARSE SAND
PER SQUARE METRE OF AREA i
1D Junction of Roof with Parapet Wall ( Alternate Arrangement )
All dimensions in millimetres.
PIG. 1 DETAILAT JUNCTIONBETWEENLIME CONCRET.B
WATERPR~~FEJ
ROOF FINISHAND PARAPETWALL ( ContcI)
4
IS 3036:1992
SLOPE IN PLASTER
PAINTED WITH HOT BITUMEN OF
APPROVED QUALITY 80/100 OR
EQUIVALENT (a I-7 kg/m2 BLENDED
WlTH 0.OD6 m3 OF COARSE .SAND
PER SQUARE METRE OF AREA
SLOPE OF 1
12mm WIDE GAP
PARTIALLY FILLED
WITH BITUMEN FILLE
RAL ROOF SLAB
KHURRA LO cm SOU.ARE LAID
WITH CEMENT CONCRETE FINISHEO
WITH 12mm CEMENT MORTOR (1:3)
CEMENT PLASTER WITH LIME
WASH OR KRAFT PAPER
AIN WATER PIPE
1E DETAIL OF KHURRA FOR ID
All dimensions in millimetres.
FIG. 1 TYPICAL DETAILS AT J~JNCT~ON
BETWEENLYMECoNcReTEWATERPRooFED
ROOF FINISHAND MASONRYPAKApETWALL
RCC PARAPET
CC PARAPET
LIME CONCRETE FILLET
ME CONCRETE FILLET
,-LIME CONCRETE TERRACING
LIME CONCRETE TERRACING
cELcTm
BRICK WALL
2A Junction Betwewp;;of Slab and RCC 2B Details of Roof Slab and Rain
Water Pipe
FIG. 2 TYPICAL DBTAILSAT THEJUNCTIONBETWEENLIME CONCRETEWATERPROOFED
ROOFFINISHAND RCC PARAPETWALL
IS 3036:1992
ANNEX A
( Clause 2 )
LIST OF REFERRED INDIAN STANDARDS
Title
383 : 1970 zoarmse ;.nnra;ne aggregates 2690 Burnt clay flat terracing tile :
sources for ( Part 1 ) : 1975 Part 1 Machine made (Jirst
concrete ( second revision ) revision )
712 : 1984 Building limes ( third revision ) 2690 Burnt clay flat terracing tile :
1344 : 1981 Specification for calcined clay ( Part 2 ) : 1975 Part 2 Hand made (first
pozzolana ( second revision ) revision )
1635 : 1975 Code of practice for field 3067 : 1988 Code of practice for general
slaking of building lime and design details and prepara-
preparation of putty (Jirst tory work for damp-proofing
revision ) and waterproofing of buildings
2250 : 1981 Code of practice for prepa- 3068 . 1986 Broken brick ( burnt clay )
ration and use of masonry * coarse aggregates for use in
mortars (first revision ) lime concrete (first revision )
2541 : 1991 Code of practice for prepa-
ration and use of lime concrete 4098 : 1983 Lime-pozzolana mixture (first
(first revision ) revision )
6
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producers may be obtained from the Bureau of Indian Standards.
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or grade designation. Enquiries relating to copyright be addressed to the Director
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Revision of Indian Standards
Indian Standards are reviewed periodically and revised, when necessary and amendments, if
any, are issued from time to time. Users of Indian Standards should ascertain that they are in
possession of the latest amendments or edition. Comments on this Indian Standard may be
sent to BIS giving the following reference:
Dot : No. CED 41 ( 4999 )
Amendments Issued Since Publication
Amend No. Date of Issue Text Affected
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