HONDA Shuttle 1.

6i 4x4

1988 to 1990
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

HONP1901600

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Engine and cooling system Shuttle 1.6i 4x4 1988 to 1990

Type D16A7 SOHC 16V
Capacity (cm3) / number of cylinders 1590 / 4
Compression ratio / pressure bar 9.1 / ≥9.3
Oil pressure bar 1.7 [5.1]
Oil temperature ºC 80
Valve clearance - inlet mm 0.17 to 0.22
Valve clearance - exhaust mm 0.22 to 0.27
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 76 to 80
Radiator cap pressure bar 0.74 to 1.03

Fuel system Shuttle 1.6i 4x4 1988 to 1990

Idle speed - manual [auto] rpm 780±50
Fast idle speed - manual [auto] rpm 1000 to 2000
CO @ idle speed [3000 rpm] - see page VI % ≤0.1
HC @ idle speed [3000 rpm] - see page VI ppm ≤200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Honda
Type / ref PGM-Fi
Main jet / needle _
Injection pressure bar 2.3 to 2.7
Pump pressure bar 4.4 to 5.9
Octane rating RON 97[RA]

Ignition system Shuttle 1.6i 4x4 1988 to 1990

Type Electronic
Ignition coil _
Primary resistance ohms 0.3 to 0.5
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor Hitachi
Points gap (air gap) mm _
Dwell angle º (%) _
Condenser capacity µF _
Rotation Clockwise
Ignition timing - basic [static º Crankshaft @ rpm 18±2 BTDC @ idle
V = Vacuum NV = No Vacuum V
Total ignition advance º Crankshaft @ rpm 2 BTDC @ idle (NV)
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar _
Maximum vacuum advance º Crankshaft _
Spark plugs NGK/Champion
Type BCPR6E-11 / RN9YC
Electrode gap mm 1.00 to 1.10

Electrical system Shuttle 1.6i 4x4 1988 to 1990

Battery V / CC / RC 12 / 47Ah
Alternator voltage / full load current / engine rpm 13.9 to 15.1 / _ / 3000
Starter motor current / voltage - cranking A/V _
Starter motor current / voltage - locked A/V _

Running gear Shuttle 1.6i 4x4 1988 to 1990

Brakes -
Front (min. friction material thickness) mm 3.0
Rear (min. friction material thickness) mm 2.0
Tyres
Saloon Size _
Estate / Van Size 165x13: 175/65x14
Pressure - front / rear - Saloon bar _
Pressure - front / rear - Estate / Van bar 1.9 / 1.9
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 0±3.01
Camber +35’±1°
Castor +2°56’±1°
King pin inclination +6°58’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +2.0±2.02
Camber 0±1°

Torque wrench settings Shuttle 1.6i 4x4 1988 to 1990

Cylinder head - stage 1 Nm 30 oiled
Cylinder head - stage 2 Nm 65
Cylinder head - stage 3 Nm _
Cylinder head - stage 4 Nm _
Big-end bearings Nm 32
Main bearings Nm 58 oiled
Clutch cover Nm 26
Flywheel [driveplate] Nm 120
Front hubs Nm 185
Rear hubs Nm 185
Wheel nuts / bolts Nm 110
Spark plugs Nm 18

Capacities Shuttle 1.6i 4x4 1988 to 1990

Engine oil & filter litres 3.5
Gearbox - 4-speed [5-speed] litres 2.3
Automatic transmission - refill litres _
Final drive litres Rear: 0.7
Cooling system litres 5.4
Fuel tank litres 45

Notes and Illustrations

1989 ©: 0±2.0
1

1989 ©: +2.0+2.0-1.0
2

1: Idle speed 2: CO / Mixture

1590 cm3, SOHC 16V 1590 cm3, SOHC 16V PGM-Fi

PGM-Fi