PSR-202 e
PSR-202 e
SERVICE MANUAL
N OT E : T h i s c i r c u i t d i a g ra m s h ow s w h e r e
modeifications have been made. For the
details, refer to Service Manual of PSR-170
( PK 001652 ).
CONTENTS
SPECIFICATIONS ..................................................................... 3
PANEL LAYOUT ...................................................................... 4
BLOCK DIAGRAM ..........................................................................5
CIRCUIT BOARD LAYOUT & WIRING .................................... 6
DISASSEMBLY PROCEDURE ................................................. 7
LSI PIN DESCRIPTION ........................................................... 10
IC BLOCK DIAGRAM ............................................................. 11
CIRCUIT BOARDS .................................................................. 12
TEST PROGRAM ................................................................... 15
MIDI IMPLEMENTATION CHART ......................................... 17
OVERALL CIRCUIT DIAGRAM
PARTS LIST
IMPORTANT NOTICE
This manual has been provided for the use of authorized Yamaha Retailers and their service personnel. It has been assumed
that basic service procedures inherent to the industry, and more specifically Yamaha Products, are already known and under-
stood by the users, and have therefore not been restated.
WARNING : Failure to follow appropriate service and safety procedures when servicing this product may result in per-
sonal injury, destruction of expensive components and failure of the product to perform as specified. For
these reasons, we advise all Yamaha product owners that all service required should be performed by an
authorized Yamaha Retailer or the appointed service representative.
IMPORTANT : This presentation or sale of this manual to any individual or firm does not constitute authorization certifi-
cation, recognition of any applicable technical capabilities, or establish a principal-agent relationship of
any form.
The data provided is belived to be accurate and applicable to the unit(s) indicated on the cover. The research engineering, and
service departments of Yamaha are continually striving to improve Yamaha products. Modifications are, therefore, inevitable
and changes in specification are subject to change without notice or obligation to retrofit. Should any discrepancy appear to
exist, please contact the distributor’s Service Division.
WARNING : Static discharges can destroy expensive components. Discharge any static electricity your body may have
accumulated by grounding yourself to the ground bus in the unit (heavy gauge black wires connect to
this bus.)
IMPORTANT : Turn the unit OFF during disassembly and parts replacement. Recheck all work before you apply power
to the unit.
DO NOT PLACE SOLDER, ELECTRICAL/ELECTRONIC OR PLASTIC COMPONENTS IN YOUR MOUTH FOR ANY REASON WHAT
SO EVER!
Avoid prolonged, unprotected contact between solder and your skin! When soldering, do not inhale solder fumes or expose
eyes to solder/flux vapor!
If you come in contact with solder or components located inside the enclosure of this product, wash your hands before handling
food.
WARNING
Components having special characteristics are marked and must be replaced with parts having specification equal to those
originally installed.
2
PSR-202
SPECIFICATIONS
Overall controls
Multi Pad, Grade, Talking, Transpose, Tuning,
Accompaniment Volume, Song Volume, Metronome
Volume
Style controls
Acmp, Sync-Start, Start, Stop, Intro/Ending/rit., Main A, B
(Auto Fill)
Song controls
Start, Stop, Pause, A-B Repeat, Fast Forward, Rewind,
Melody Voice Change
Multi Pads
4 pads x 17 banks
Preset songs
99 songs
Amplifier
2.0W + 2.0W
MIDI
IN/OUT
Auxiliary jacks
PHONES/OUTPUT, DC IN 12V, MIDI IN/OUT, SUSTAIN
Speakers
12cm x 2
3
PSR-202
PANEL LAYOUT
Top Panel
Rear Panel
4
BLOCK DIAGRAM
SASTAIN MIDI MIDI
OUT IN
CN101
CN02 CN01 BATTERY
1.5V x 6
DM-LCD
DRIVER TR01, TR02
DC-IN AC ADAPTER
LCD
LCD
DRIVER
JK101
IC06
MASTER
VR
VOLUME
VR101
KEYBOARD
PSR-202
61KEY (16N) 28CA1-8825761
5
PSR-202
[M30]
MK-L MK-H
* The parts with “–” in “Part No.” are not available as spare parts.
* 1 : Edge mark is adjusted to Pin 1 mark ( mark).
Caution : Be sure to attach the removed filament tape just as it was before removal.
6
PSR-202
DISASSEMBLY PROCEDURE
1. Lower Case Assembly 1-2. Remove the seven (7) screws marked [250] and
(Time required : About 3 min.) the five (5) screws marked [260]. The lower case
1-1. Remove the battery cover assembly. (Fig. 1) assembly can then be removed. (Fig. 1)
[260]
(Fig. 1)
<Top View>
<Bottom View>
Hook
Hook
Spring Terminal
(Fig. 2) (Fig. 3)
7
PSR-202
(Fig. 4)
[L50] [L50]
LCD Unit
DM-LCD
(Fig. 6)
8
PSR-202
8. White key and Black key pushing the hooks of it and slide the black key
8-1. Remove the lower case assembly. (See procedure 1) towards you. (Photo 1)
8-2. Remove the four (4) screws marked [110A] fixing 8-3. When removing the C6 key, remove a screw
the black and white keys for one octave. The black marked [110B] and then lift the back of C6 key
and white keys of each octave can then be removed. with pushing the hook of it and slide it towards
(Fig.7) At this time, lift the back of black key with you. (Fig.7)
Hook
(Photo 1)
9. MK-L and MK-H Circuit Board eight (8) screws marked [100A]. The MK-L circuit
(Time required : About 8 min. each) board can then be removed. (Fig. 8)
9-1. Remove the lower case assembly. (See procedure 1) 9-3. Remove the black and white keys (C4–C6).(See
9-2. Remove the black and white keys (C1–B3).(See procedure 8.) Remove the three (3) screws marked
procedure 8.) [90B] and the five (5) screws marked [100B]. The
Remove the four (4) screws marked [90A] and the MK-H circuit board can then be removed. (Fig. 8)
(Fig. 8)
9
PSR-202
10
PSR-202
IC BLOCK DIAGRAM
µPC4570G2 (XF291A00) BA5417 (XV771A00)
Dual Operational Amplifier Power Amplifier
DM-LCD : IC004 PN-AM 1/2 : IC101
Output A 1 +V 8
+DC Voltage
T.S.D
Supply
Inverting
2 7 Output B
Input A - +
Non-Inverting 3 6
Inverting
Input A + - Input B ST. BY
BS2
OUT2
Vcc
OUT1
BS1
POWER-GND
STBY
FILTER
NF1
IN1
IN2
NF2
PRE-GND1
PRE-GND2
11
PSR-202
CIRCUIT BOARDS
DM-LCD (X2618A0) ............................................................................. 12
PN-AM 1/2 (XZ644C0) ......................................................................... 13
PN-AM 2/2 (XZ644C0) ......................................................................... 14
VR (XZ644C0) ...................................................................................... 14
to PN-AM 2/2-CN203
to PN-AM 1/2-CN102 to PN-AM 2/2-CN201
Component side
Pattern side
Note : See parts list for details of circuit board conponent parts. 2NA-V22240
12
PSR-202
CN110:
ACMP SYNC START/ INTRO/ MAIN/
ON/OFF START STOP ENDING AUTO FULL
to VR-CN106
CN103:
LESSON LESSON
L R
STANDBY/ON
OVERALL
Dict.
to DM-LCD-CN04
to SPEAKER L
to BATTERY
Component side
DC IN 12V PHONES/
OUTPUT
2NA-V708340 4
13
PSR-202
DEMO 1 2 3 4
STYLE
VOICE
–/OFF 0/RESET +/ON
to DM-LCD-CN01
PORTABLE
GRAND DJ
SONG
7 8 9
4 5 6
METRONOME
to PN-AM 1/2-CN103
1 2 3
to DM-LCD-CN02
to SPEAKER R
Component side
VR Circuit Board
to PN-AM 1/2-CN105
CN106
MASTER VOLUME
Component side
PN-AM 2/2, VR : 2NA-V708340 4
14
PSR-202
TEST PROGRAM
1. PREPARATION 3. PROCEEDING THROUGH THE TEST
1) PA-3B or PA-3(AC adaptor) is used. PROGRAM
2) Measuring instruments : frequency counter, level meter 1) When the test program is started, “TEST” appears on the
(with JIS-C filter)
LCD.
Note : Connect a stereo plug to the [PHONES/OUTPUT]
2) Select the test program item to be executed by pressing
jack at 33 ohms.
the [-/OFF] or [+/ON] button.
3) Jigs : foot switch, MIDI cable
3) Press the [START/STOP] button to execute testing.
2. HOW TO ENTER THE TEST PROGRAM When the test result is OK, press the [START/STOP]
While pressing the C2#, F2 and G2# keys, turn the button to return to the test item name on display.
[STANDBY/ON] switch on. Proceed to the next test by pressing the [-/OFF] or
[+/ON] button.
When the test result is OK, a cursor (_) is added under
C2# G2#
STANDBY ON the first character of the test item name on display.
15
PSR-202
* NOTE : The above tests Nos. 41-42, require approximately 20 minutes to conduct.
● TABLE 1
16
PSR-202
Default 3 3
Mode Messages x x
Altered ************** x
After Key's x x
Touch Ch's x x
Pitch Bend x x
System Exclusive o *4 o *4
: Song Pos. x x
Common : Song Sel. x x
: Tune x x
System : Clock x x
Real Time: Commands x x
Aux :All Sound OFF x x
:Reset All Cntrls x x
:Local ON/OFF x x
:All Notes OFF x x
Mes- :Active Sense o o
sages:Reset x x
Mode 1 : OMNI ON , POLY Mode 2 : OMNI ON ,MONO o : Yes
Mode 3 : OMNI OFF, POLY Mode 4 : OMNI OFF,MONO x : No
17
PSR-202
J I H G F E D C B A
8
PN-AM
DM-LCD
10
VR
11
12
13
2SB1103 14
15K
15K
to Back Light
15
16
CONTENTS
OVERALL ASSEMBLY ............................................................. 2
KEYBOARD ASSEMBLY ......................................................... 4
ELECTRICAL PARTS ................................................................ 5
WARNING
Components having special characteristics are marked and must be replaced with parts having
specification equal to those originally installed.
OVERALL ASSEMBLY
130 190
210 1/2 Music rest
240 240
210 2/2
240
20
50 40
10
100 LCD Unit
270
L130
L20
C120
240
L30
C180
L70 L10
C10
L40
L40
Keyboard Assembly
(See page 4.) L110
L60
C100 L50
C110
150
C90
150
C90
C40
C30
C80
C150
C150 C20
C160
C70
C70
C60 260
120
250
Battery cover assembly
2
PSR-202
ACCESSRIES
V 2 1 1 5 0 0 0 Music Rest #2604 06
3
PSR-202
KEYBOARD ASSEMBLY
110
100
110
40
50
M20
90
M30 10a
10
50
100
70
90
60
10b 110
80
M10
120
M40
MK Circuit Board Assembly
30
80
Lower Case
4
PSR-202
ELECTRICAL PARTS
5
PSR-202
6
PSR-202
7
PSR-202
* V 9 4 2 8 6 0 0 LCD TTR