EL400 OpManual
EL400 OpManual
Operational Manual
1. Table of Contents
1. INTRODUCTION .................................................................................................. 4
5. INSTALLATION .................................................................................................. 12
6. SETUP ............................................................................................................... 19
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EL 400 DRO
1. Introduction
Congratulations on purchasing EL 400 series Digital Readout
System (DRO) from Electronica Mechatronic Systems. Our DRO
incorporates the latest state of the art technology; giving you world
class features which help in improving productivity, reducing
rejection and at the same time giving ease of operation to user
with its ergonomic design.
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EL 400 DRO
2. DRO Specifications
90…..265 VAC
Mains Supply
50/60 Hz
Fuse Rating 800mA Slow Blow 20mm
Power Consumption 20 Watts Maximum
Storage Temperature -20ºc to 70ºc
Operating Temperature 0ºc to 50ºc
Relative Humidity 20% To 85% Non-Condensing
Dimensions (mm) 155 X 270 X 80
(*excluding earth stud) Height X Width X *Depth
Net Weight Approx 1.5 Kg
Encoder Input RS422
Encoder Connector Type 9-Pin D-Type Female
15-Pin D-Type Female For
Auxiliary Output (Optional)
Encoder Jack Plug connector for
Auxiliary Connectors
Probe input(Optional)
USB B type connector
(for service only)
Encoder Resolution Supported 0.1/0.2/0.5/1/2/5/10/20/50 Micron
7 Digits with +/- indicator
Display
7 Segment LED
Quantization Error +/- 1 Digit
EMC and Low Voltage
Standard Compliance Compliance BS EN 61326
RoHS
ISO 9001:2008
COMPANY
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EL 400 DRO
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4. Getting Started
4.1. Front View Axis Quick
Zero Keys
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EL 400 DRO
Note:
1. This rear view is for 4-Axis EL 400 DRO.
2. For lathe machine, connect Z axis at ‘Y’ and Z’ at Z axis.
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EL 400 DRO
Symbols Description
Setup
ABS / INC
Setup and mode
keys
Inch / mm
Reference
Preset
Numeric Keys
---
Toggle Sign
Decimal Entry
Enter NUMERIC
KEYBOARD
Cancel
Toggle Keys
Navigation Keys
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EL 400 DRO
Calculator Function
Half Function
COMMON
OPERATIONS
SDM Function
Function Key
Tool Offsets
Vectoring Function
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5. Installation
5.1. Mounting Options
Following are the possible options for mounting of EL 400 DRO.
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The power supply to the DRO should not be given from the same
source as that of any high capacity switching / inductive loads to
avoid interference.
Pin Output
Number Signal
1 ABS*1
2 /ABS
3 VCC (+5V)
4 Shield*2
5 GND (0V)
6 Phase A
7 Phase /A
8 Phase /B
9 Phase B
Note:
*1 - ABS is Reference Mark.
*2 – Ensure proper shielding of the encoder cables for proper functioning of
the encoder and the DRO.
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5.4. Power UP
Switch ON the power switch located on the back of the DRO. The
DRO will display the power UP message momentarily as shown
below
Displays the DRO model
..
Displays the current Software version
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6. Setup
6.1. Setup Mode
Pressing setup key will open
Setup menu on DRO
Select Axis
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Axes summing*1
X – Z’ axis / Z – Z‟ axis
(Section 9.2.3)
Keypad Lock*3 On / Off
Sleep mode*4 Press to set Sleep time, from
0 to 120 minutes
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X5
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.
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X5
Select the save changes
mode with the help of
down arrow key. Confirm
X2
with the Enter key.
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1 2 3 4 5
ERROR
Travel
Last digit of axis display
is blinking which
indicates that this axis
is ready for sensing the
reference mark.
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This will set the machine reference at the start of first segment. For
more information on machine reference see Section 7.7.2.
Now reach the end of the first segment.
.
Press the key.
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Enter calibration menu.
Press to display
value. Set the machine
at datum point
(Stationary point) and
press axis key to reset
the axis.
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Select PPR
...
menu.
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7. Primary functions
7.1. Absolute / Incremental mode (ABS / INC)
The key toggles between the Absolute / Incremental position
display.
Absolute mode displays the positions of all axes from a fixed
datum.
The Incremental mode displays each position relative to the last
position. This is also known as point to point use.
The LED indicates the current selection of mode.
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Using this in ABS mode will alter the datum of that axis, so it will
not be possible restore the old datum.
.
Press key
followed by axis key
will half the value of
.
axis display.
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7.6. Calculator
Press key to select
the mathematical
functions from the list
shown.
Result will be
displayed on X axis.
.
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This function works only in ABS mode. If tried to use in INC mode,
the DRO is automatically forced to ABS mode and then the
function executes.
There are two Positions which can be set as datum point (Home
function)
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Blinking zero next to selected axis will indicate that DRO is now
waiting for the encoder reference mark. Move the machine to
select the reference mark.
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Select reference mode
and navigate using left /
right arrow keys to
machine reference menu.
Confirm with enter key.
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8. Secondary Functions
8.1. Preset
Preset function allows user to set „Distance-to-Go‟ to reach the
next position. Preset function also includes Near Zero Warning
function (see Section 8.3).
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7
1 4 8
10
3 6
9
2 5
X
Absolute Datum
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.
Select the required axis
. and enter the values for
the selected step. Press
.
to confirm each
value.
Press key to go to
next step. With right and
left key user can select
previous/next step. To
go any step directly after
pressing press
key and then step
number which user want
to go and press
key.
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In run menu display will
show step number one.
Enter the required step
number by pressing
and with numeric values.
. .
Press to confirm.
. .
Pressing will
. . display distance to go
for the selected step no.
Press key to go to
next step.
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Preset function
Sub Datum Memory (SDM)
All milling specific functions.
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.
Move to first point on circle.
..
Pressing will store value.
.. . .
After storing all three points
press to display
. . . Distance-to-go to center of
circle.
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9.1.1.1. Procedure
Enter Bolt-Hole
function.
Enter X (ENTCNT0)
and Y (ENTCNT1) axis
co-ordinates of
Centre of circle.
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θ
. .
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Press key to
select the specific
hole.
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9.1.2.1. Procedure
Enter Arc Bolt-Hole
function.
Enter X (ENTCNT0)
and Y (ENTCNT1) axis
co-ordinates of
Centre of arc.
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Enter starting angle.
Press or key to
cycle through
Distance-to-Go for
each point.
Press to see
current hole number
Press Up arrow key
again to exit.
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Press key to
jump to specific
hole.
9.1.3.1. Procedure
Enter X (ENTCNT0)
and Y (ENTCNT1) axis
co-ordinates of
Centre of arc.
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Press or key to
cycle through
Distance-to-Go for
each step.
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9.1.4.1. Procedure
Enter Angle Hole
function.
Enter X (ENTCNT0)
and Y (ENTCNT1) axis
co-ordinates. Starting
point of a line.
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Press or key to
cycle through Distance-
to-Go for each step.
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Enter X (ENTCNT0)
and Y (ENTCNT1) axis
co-ordinates Starting
point of Grid.
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Press or key to
cycle through Distance-
to-Go for each step.
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Press key
..
DRO will return to
... counting mode.
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Pressing will
.
automatically switch ON the
. axes summing function.
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Enter Tool Offset
Mode and press
Enter key to
confirm mode.
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Take the slim cut along outside diameter of the part or touch the
tool to the surface of the part (if cylindrical)
Move the tool away from the part without disturbing X-axis and
measure the Diameter of the part
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. .
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9.2.3.1. Procedure
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9.2.4.1. Procedure
Enter angle between
. Z and Z‟ axis.
Combined Axis
Combined Movement displayed on
Movement
X + Z‟ (Sin α) X display
Z + Z‟ (Cos α) Z display
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This feature is available only for Z-axis in case of 3 axes DRO and
on X axis in case of 1 Axis DRO.
Select time delay by
using left and right
keys.
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The external switch (Pin no. 6 and 15) has the same
functionality as key on keyboard.
Relay contact ratings: 24 V at 2A current maximum.
PSD ON will activate the relay connecting the Relay NO
and Pole.
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…
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.
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EDGE 1 EDGE 2
Work Piece
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Select axis for the
Datum.
The DRO receives the trigger pulse form the probe and sets the
datum accordingly. (After the trigger pulse the DRO waits for the
user to set the axis at the datum point) When the trigger pulse is
sensed user can enter the desired co-ordinates of the datum.
Point 1
Work Piece Point 2
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Move the probe towards work piece edge 1 till the DRO receives
first trigger pulse. Move the probe towards work piece edge 2 till
the DRO receives second trigger pulse. Enter the co-ordinates of
the midpoint as datum on selected axis.
Outside Measurement
Inside Measurement
Select inside or
outside measurement
…
option.
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Move the probe towards work piece edge 1 till the DRO receives
first trigger pulse. Move the probe towards work piece edge 2 till
the DRO receives second trigger pulses. The display shows co-
ordinates of the center and width of the work piece on the selected
axis.
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-ve +ve
Continuous mode
Pulse mode
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..
..
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Pin 2, 3, 4, 9, 10 or 11
1KΩ
Pin 1 Resistor
(as required)
0V (Gnd) Pin 12
LED
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Symbol Meaning
A Absolute readings
I Incremental
R Radial
D Diametric
X/Y/Z Axes
M MM
N Inch
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Date Bits 8
Parity None
Stop bits 1
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11. Troubleshooting
11.1. Self Diagnostics Mode
EL 400 DRO features self diagnostics mode which checks for
following areas.
Memory corruption
Display function
Keyboard functioning
Encoder diagnostics
If no fault is found in memory the display will show
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Code No : 0073-14-0961
Revision Date : 22th Oct, 2010
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