Concrete Dosing Spanish Method
Concrete Dosing Spanish Method
1) The 1heThe next step is to choose the A/C ratio, based on the materials that are going to be used and the
design resistance. Table 11.11 includes maximum reference values for the A/C ratio, in
function of the resistance of Hº, the type of aggregate, and the class of cement, for certain conditions
good execution. European standards recommend limiting the A/C ratio and the content
in cement to the values indicated in table 11.12, in order to protect the Hº against the
physical actions and chemical attack, as well as to prevent the corrosion of the armor.
TABLE 11.12 MAXIMUM A/C RATIO AND MINIMUM CEMENT CONTENT IN KG/M3EN
FUNCTION OF ENVIRONMENTAL CONDITIONS
Maximum Minimum content of
Environmental conditions of the structure relationship cement
water/cement. H. en masse H. armed
Interior of buildings
I 0.65 200 250
Exterior with low humidity
II
Interior of buildings with high humidity 0.60 275
without frost
Normal exteriors
Elements in contact with water II-h 200
0.55 300
normal with frosts
Elements in contact with land II-f
ordinary. with frosts and 0.50 300
funders
III*
0.55 300
without frost
Elements in aggressive industrial atmosphere
III-h*
Elements in the marine atmosphere 0.50 200 300
with frosts
Elements in contact with saline waters
or slightly acidic. III-f*
with frost and 0.50 325
founding(1)
IV-a*
0.50 225 325
... slow
Environments with substance content
IV-b*
chemicals capable of causing alterations 0.50 250 350
... media
with concrete at speed...
IV-c*
0.45 250 350
... high
(1)
With de-icing salts, the concrete must contain a minimum of 4.5% entrained air.
concretes subjected to environments III and IV must be checked for waterproofing
Source: Reference 3
176
DOSAGE CHAPTER 11 DOSAGE
Maximum Size of Aggregate.-According to the EHE, the aggregate used must not be greater than:
0.8 of the free horizontal distance between pods or frames that do not form a group, or between a
edge of the piece and a sheath or armor that forms an angle greater than 45º with the direction of
concrete pouring.
1.25 of the distance between one edge of the piece and a sheath or armor that forms a non-angle
mayor que 45º con la dirección de hormigonado.
0.25 of the minimum dimension of the piece, except in the following cases:
Upper layer of the slabs, where the maximum size of the aggregate will be less than 0.4
sometimes the minimum thickness.
Carefully executed pieces (in the case of prefabrication in the workshop) and those elements
in which the wall effect of the formwork is reduced (slabs that are formworked by a
single face), in which case it will be less than 0.33 times the minimum thickness.
Grain size composition of aggregates.-This method proposes the use of the curves of
Fuller and Bolomey (section 2.5.5.2), for the grading of total aggregate, observing those that are
they approach the maximum density grading and minimum void content.
It is not necessary to adhere exactly to the theoretical curves of Fuller or Bolomey; it is enough that the
the modulus of fineness of the composite curve should be the same as that of the theoretical one. This is also valid,
The fineness module corresponding to the Fuller parabola is shown, in table 11.13, as a function of
of the maximum size of the aggregate. In a more precise manner and also considering the variable
"cement content", the recommended values of the fineness modulus can be used for
Abrams, which are listed in table 11.14.
Once the theoretical fineness module to be worked with is chosen, it is easy to determine the
proportions in which the aggregates must be mixed, based on their own fineness modules. If, as
177
DOSAGE CHAPTER 11 DOSAGE
It occurs commonly, there is sand and gravel whose fineness modules are MFAand my fatherG, and
being MFATThe fineness modulus of the chosen theoretical total aggregate is used to deduce the percentages P.Ay PG, en
weight, in which sand and gravel must be mixed, solving the equations:
MFA*PAMFG *P G
MFarido _ total
(E 11.7) 100 100
PAP100
G
MFmixMFG
PA 100
(E 11.8) MFAMFG
3) Consistency and amount of water. - Then, taking into account the method of compaction, it is established
the consistency, and the amount of water per cubic meter of concrete is determined, according to the
values of table 11.15.
4) Amount of cement.-Once the amount of water is fixed and the A/C ratio is known
determine the amount of cement per cubic meter of concrete. This content should not be
lower than the values indicated in table 11.12, nor higher than 400 kg except in special cases. This
the last limitation is indicative and aims to prevent high values of hydration heat and
retraction in early ages, factors that depend on ambient temperature, class and
fineness of the cement, etc.
Therefore, the sum of the volumes of the different materials must be 1.025 m.3, to obtain a
cubic meter of concrete
178
DOSAGE CHAPTER 11 DOSAGE
C GG 1 2
(E 11.9) A 1,025_m3
pcp1p2
WhereA[m3] C[kg], G1[kg]yG2[kg] are the calculated quantities of water, cement, sand and
gravel, respectively, per cubic meter of concrete ypc, p1yp2their respective densities.
Density must be determined directly. In the absence of this data, the values can be adopted.c
= 3150;p1=p2= 2650 kg/m3the density of the aggregate is equal to the specific gravity Gs
multiplied by the density of water, the latter equal to 1000 kg/m3)
The relationship between G1and G2it is determined based on the grain size curve adopted for the total aggregate,
or alternatively, through the fineness modulus method. In table 11.16, some indicative values are provided
from the relationship G2/G1,para distintos tipos de áridos y consistencias, que pueden ser de utilidad, bien
for measurements, or for dosing concrete for less important projects.
Compact concrete,
2.0 to 2.2 1.9 to 2.1 1.8 to 2.0
rather dry.
Source: Reference 5
In all that has been said, it has been assumed that the aggregates are dry. If this is not the case, it is necessary to determine their
water content and subtract the one that corresponds to the weightsG1yG2from the amount "A" of water that is
pour directly into the concrete mixer. This effect, which can be very important in the case of the
the arena practically invalidates the volume dosing methods, with which they can
to make noticeable mistakes (see section 2.8.1).
Finally, in table 11.10, just like the ACI method, some estimated values are given for the
specific mass of fresh concrete, depending on the maximum size of the aggregate, which can be very
tools to evaluate the proportions of the mixtures.
6) Corrections and tests. - Once the proportions of the mixture have been established, they must be carried out.
In light of the results of the tests (settlement in the Abrams cone, unit weight of
concrete and resistance) the doses of the different components will be adjusted, taking into account the
following observations:
179
DOSAGE CHAPTER 11 DOSING
with cement doses exceeding 300 kg/m3the fine aggregate can be reduced somewhat, and to the
opposite with lower doses.
With pozzolanic cement, the amount of water should be slightly increased.
In concretes with entrained air, the sand must be reduced by a volume equal to that of the air.
included (in general, 0.04 m3by m3concrete), while also being able to reduce the water, by
m3of concrete, at the rate of 3kg for every 1% of air included.
The increase of a bag of cement (50 kg) per cubic meter of concrete results in
in this an increase in resistance of 2.5 MPa.
Example 2.
Now we will solve the exercise from example 1 using the Jiménez-Montoya method, with some
modifications to comply with the EHE.
ARENA GRAVEL
Fineness modulus 2.8 7.32
Unit Weight of Reinforcement (kg/m)3) - 1522
Specific Gravity 2.64 2.68
% Absorption 0.7 0.5
Type I cement with a specific gravity of 3.15 will be used.
In principle, from table 11.14, the fineness modulus of the total aggregate MF = 5.43 is taken, interpolating.
180
DOSAGE CHAPTER 11 DOSAGE
5.43 7.32
PA 100 41.8
2.8 7.32
PB100 41.8 58.2
Provisional dosing
C G1G2 314 G1 G2
A 1.025_m3 0.185 1.025_m3
pcp1p 2 3150 2640 2680 G1828kg of sand per m3 de_H
G258 G258 G21143kg of gravel per m3 de_H
G142 G142
This dosage will need to be adjusted according to the moisture provided by the aggregates.
all the quantities of water and sand.
The relevant tests must be carried out to verify that the characteristics of the mixture and
the hardened concrete conforms to those of the project.
These corrections, due to humidity and laboratory checks, can be made from the
same way as described in steps 8 and 9 of the method given by the ACI 211.1 standard that is
described above.
As is to be expected, there are several other methods of dosing concrete. For simple purposes
comparatives will be developed below examples of two methods, whose theory is found
developed in Annex 10.
This method consists of choosing the A/C ratio that produces concrete with strength and durability.
required, and the most convenient determination of the aggregates that provide workability
necessary when mixed with cement and water, through analytical relationships.
181