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Elevator

This document describes the operation of a two-level elevator. It contains grafcets outlining the safety and operational logic, as well as technical details about the motor, the pulleys, and the speed of the elevator.
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0% found this document useful (0 votes)
15 views13 pages

Elevator

This document describes the operation of a two-level elevator. It contains grafcets outlining the safety and operational logic, as well as technical details about the motor, the pulleys, and the speed of the elevator.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Name

Achievement /20
……………..
First name
…………….. Elevator 2 levels Commissioning /20

Troubleshooting /20

Elevator cabin of the high school

Cabin gain
High sensor gain

High level call gain

SH

FChh

FCh
Sh

H1h 1 Cabin
with door
H1b 0 Spc
SCh

SCb

HCh 1
HCb 0
Low-level call gain

Sb
Lower sensor sleeve

H0h 1
H0b 0

FCb

FCbb

SB

Academy of Bordeaux SESSION CCF 2011


BEP Electrical Engineering - Certification Exam - Implementation - Commissioning
. Time allocated 8 hours This subject has 20 pages. Page 1
Actigram level A-0 of the Elevator process

Electric energy

move from
staff at the level
Personnel at Staff at level B
A at level B
level A

Safety Grafcet:

10 KM1
Q2.0
Engine fault or lack of voltage
Q2 + / KA1
i 1.0+/ i 1.1

The voltage regulator is under tension and the cabin moves smoothly while the indicators flash.
11 KM1 H3 clignote si absence tension H2 clignote si défaut moteur
Q2.0 Q2.11 where Q2.10 blinking M1

Cabin down or up or Initialization and motor circuit breaker


FCbb + FChh + ( S0 / Q2 )
i 1.14 + i 1.11 + ( i 1.2 / i1.0 )

Voltage regulator and cabin descend slowly and the indicators are flashing
12 KM1 Li1 H3 clignote si absence tension H2 clignote si défaut moteur
Q2.0 Q2.1 Q2.11 or Q2.10 blinking M1

Cabin down or up
FCbb + FChh
i 1.14 + i 1.1

The indicators flash until the inverter stops


13 H3 clignote si absence tension H2 clignote si défaut moteur
Q2.11 where Q2.10 flashing M1

Cabin down or up and door closed and return voltage and no motor fault
( FCbb + FChh ) Spc KA1 / Q2
( i 1.14 + i 1.1 ) i 1.0 / i 1.1

Academy of Bordeaux SESSION CCF 2011


BEP Electrical Engineering - Certification Examination - Implementation - Commissioning
. Allocated time 8 hours This topic consists of 20 pages. Page 2
Operating Grafcet:

Cabin up - cabin light lit and indicators lit floors


1 HCh H1h H0h
Q2.8
Cabin up and door closed and (call from lower level or Bp cabin down)
FChh Spc (Sb+SCb) X 10
i 1.11 i 1.6 (i 1.5+i 1.8)

The cabin descends - cabin light blinking and indicators floors are flashing
2 Li1 Li3 HCb H1b H0b
Q2.1 Q2.3 Q2.9 blinking M1

Cabin almost at the bottom and door closed


FCb Spc X 10
i 1.15 i 1.6

The cabin slows down to a stop - cabin indicator blinking and indicators floors are blinking
3 Li1 HCb H1b H0b
Q2.1 Q2.9 blinking M1

Cabin below
FCbb X 10
i 1.14

The cabin below - cabin indicator lit and indicators lit up floors
4 HCb H0b H1b
Q2.9

Cabin down and door closed and (call from upper level or cabin call to go up)
FCbb Spc (SHandSCh) X 10
i 1.14 I 1.6 (i 1.4+i 1.7)

The cabin rises - cabin indicator blinks and indicators floors are flashing
5 Li2 Li3 HCh H1h H0h
Q2.2 Q2.3 Q2.8 blinking M1

Cabin almost at the top and door closed


FCh Spc X 10
i 1.12 i 1.6

The cabin slows down to a stop - cabin light blinking and indicators floors are flashing
6 Li2 HCh H1h H0h
Q2.2 Q2.8 blinking M1

Cabin upstairs
FChh X 10
i 1.11

Bordeaux Academy SESSION CCF 2011


BEP Electrotechnics - Certification Exam - Implementation - Commissioning
. Allocated time 8 hours This subject has 20 pages Page 3
OPERATION
The user is in front of the closed door of the cabin at any level, they wish to change levels,
He presses the call button, Sh if he is up - Sb if he is down.
If the cabin is at the right level, the door can open (corridor lights on), otherwise, the cabin changes.
the lights flash until they reach the level from which the call comes,
The user opens the door, enters, closes the door,
He presses the button for the desired level, SCb if he wants to go down - SCh if he wants to go up.
The cabin starts slowly accelerating, reaches a stable speed, the arrow indicators are flashing in
cabin and in the corridors,
The cabin has almost reached the requested floor (FCh or FCb sensors), it slows down, the lights are flashing,
The cabin has arrived at the requested floor (FChh or FCbb sensors) it stops, the pointed indicators are fixed,
in the cabin and in the hallways.
The user exits the cabin and closes the cabin door.
In case of accidental overshoot (beyond the extreme high and low positions), SH safety sensors
and SB cut the ascent or descent. After initialization on SO, the technician manually positions the
cabin with Mmanu and Dmanu.

TECHNICAL DATA
Tension d’alimentation réseau : ……………………………………… tension du circuit de commande : ………………………
Moteur : moteur asynchrone triphasé. Tension du moteur ……………….. Puissance du moteur ……………………………
Calculation of the current absorbed by the motor …………………………………………………………………. Motor speed 1400 rpm.
Diamètre de la poulie de sortie moteur …………………….Diamètre de la poulie d’entrée du réducteur ……………………………
Belt reduction report: ………… Reduction ratio of the reducer: ..............................
Diamètre du pignon de sortie du réducteur ……………………… Circonférence du pignon ………………………………
Calculation of the linear speed of the elevator
……………………………………………………………………………………………………………………………………………………………………………………………………..

ASSIGNMENT TABLE ENTRIES EXITS

Entrées Outputs
I 1.Ø Q2 Motor circuit breaker Q2.Ø
I 1.1 KA1 Presence voltage relay Q2.1 Li1 Sense of descent
I 1.2 S0 Initialization Q2.2 Li2 Sense rise
I 1.3 Q2.3 Li3 Speed 1 (acceleration 5 s)
I 1.4 Sh Top hallway call button Q2.4
I 1.5 Sb Lower corridor call button Q2.5 KM1 Dimmer switch
I 1.6 Spc Cabin door sensor Q2.6
I 1.7 SCh Cabin button 'up' Q2.7
I 1.8 SCb Cabin button 'down'
I 1.9 Q2.8 HCh Lights "it's rising"
H0h
H1h
I 1.1Ø Q2.9 HCb Seers "it's coming down"
H0b
H1b
I 1.11 FChh Sensor at the top Q2.1Ø H2 Engine malfunction indicator

I 1.12 FCh Sensor almost at the top Q2.11 H3 Indicator Inverter


I 1.14 FCbb Sensor at the very bottom

I 1.15 FCb Sensor almost at the bottom

ACADEMY of BORDEAUX SESSION CCF 2011


BEP Electrotechnics - Certification Exam - Implementation - Commissioning
. Allocated time 8 hours This subject consists of 20 pages. Page 4
LIST OF EQUIPMENT

Wardrobe
Designation Reference Marque / fournisseur Quantité
IP 55 cabinet – 600 x 400
Grid fixing accessories
Grill
M4 x 25 clip nut
See H M4
Omega rail
Horizontal chute
Vertical chute
Power terminals 6 mm² for railΩ
6 mm² terminal blocks for rail
1.5 mm² terminal blocks for rail
Bipolar differential circuit breaker 20A 30mA Q1 1
Relay coil 230 V~ + 1 NO contact KA1 1
Triple-pole contactor 9A coil 24V KM1 1

Bipolar circuit breaker 2A Q3 1


Single pole circuit breaker + neutral 2A Q4 1
Single pole circuit breaker + neutral 10A Q5 1
TBTS transformer 400 - 24V~ - 250 VA T1 1
Motor circuit breaker Q2 1
Modular power outlet 2P+T PC 1
API 16 E /12 S -230V~ - outputs with contacts 1 A
1.5 mm² wiring terminals
Wiring terminals 0.75 mm²
Crimping terminals M 4 for 2.5 mm²
gland packing φ 22.5 mm
Grommet φ 18.3 mm
H07 V-K 2.5 mm² black conductor
H07 V-K 2.5 mm² brown conductor
H07 V-K 2.5 mm² blue conductor
H07 V-K 2.5 mm² green/yellow conductor
H07 V-K conductor 0.75 mm² white
H07 V-K 0.75 mm² red conductor
H07 V-K 0.75 mm² blue conductor
H07 V-K 0.75 mm² purple conductor
H07 V-K 0.75 mm² brown conductor
H07 V-K 0.75 mm² green / yellow conductor

Academy of Bordeaux SESSION CCF 2011


BEP Electrotechnics - Certification Exam - Implementation - Commissioning
. Allocated time 8 hours This subject consists of 20 pages. Page 5
Button box
Designation Marker Brand / supplier Quantity
IP 55 box - 3 holes φ 22.5 mm
IP 55 box - 4 holes φ 22.5 mm
Indicator light - blue - φ 22.5 mm 24 V~ H1h H0h Hch 3
Indicator light - red - φ 22.5 mm 24 V~ H3 1
Indicator light - white - φ 22.5 mm 24 V~ H1b H0b Hcb 3
Indicator light - green - φ 22.5 mm 24 V~ H2 1
Push button NO - green head - φ 22.5 mm Sb Sch 2
Push button NO – black head - φ 22.5 mm Sh Scb 2

Stuffing box φ 22.5 mm


Plaster anchors φ 8 mm
Wood screw TF 4 x 16

Exteriors
Designation Reference Marque / fournisseur Quantité
Cover for button box
Fixing collars
NO limit switch Fch Fchh 5
FCb FChh
Spc
Single-phase inverter 230 V~ 1500 VA 1
Single-phase frequency converter 230 V ~ three-phase 230 V ~ 1
Cable for sensors
Cable for motor

Fixing collars
Wood screw TF 4 x 16
Motor coupling box

Tools
Designation Reference Marque / fournisseur Quantité

ACADEMY of BORDEAUX SESSION CCF 2011


BEP Electrical Engineering - Certification Exam - Implementation - Commissioning
. Allocated time 8 hours This subject has 20 pages. Page 6
A B C D E F G H I J K

L1
1
N POWER SCHEMA
PE
powersupply400V~cableH07VV-U3G2.5mm²
HIGH SCHOOL ELEVATOR
2
Q1
FOLIO1/3
30mA
20A

3 A1

N L1
KA1

PCSoustension Relay witness A2


4 presence tension
230V~

5 Inverter ~
single-phase =
1.5kW
230V
6 =
~

N L1
7

WavyPC

1/L1 3/L2 5/L3 VersAPI 230 V~ and


9 transformer
Q2 controlcircuit

10

2/T1 4/T2 6/T3

11

1/L1 3/L2 5/L3 A1

12 KM1 Power Supply Converter


2/T1 4/T2 6/T3 A2

13
+ Li4 Li3 Li2 Li1

COM S
P
2 S
P
1 R
E
VFWD PE L1 N

14 Frequency converter
Single-phase input 230
1.5 kW
15 three-phase outlet 230 V~ P
E U
T
)1
( V
)T
2
(WT
3
()

16
U V W

M1
M
3~
17 Elevator motor
2CVcos=0.75 η=0.8
220/380V

ACADEMY of BORDEAUX SESSION CCF 2011


BEP Electrical Engineering - Certification Exam - Implementation - Commissioning
. Allocated time 8 hours This topic consists of 20 pages Page 7
A B C D E F G H I J K L M N O

1
SCHEME FOR CONTROLLING ENTRIES
ELEVATOR of the HIGH SCHOOL

2 FOLIO 2/3
upper corridor cable
X10 câble capteurs haut câble capteurs bas
cable car X30 X17 X07
3

Sh
3 Callcorridor
FChh Fcb
4 atthetop

X11 X00 Cabin Cabin


low corridor cable atthetop almostatthebottom

3
31 13 3 Spc 3 3 FCh FCbb
Sb

4 Q2
defect
KA1
absence
S0
initialization Call corridor4
SCh
Cabin
SCb
Cabin
engine 4Climb 4Descend
32 14 tension 4 down Sensor Cabin Cabin
cabin almostatthetop down

X02 X39 X32 X31 X18 X19 X09 X08

230V~
EntriesTORTSX3705
6 PE

Ph
Outputs
7 N
TOR

Academy of Bordeaux SESSION CCF 2011


BEP Electrotechnics - Certification Exam - Implementation - Commissioning
. Allocated time 8 hours This subject consists of 20 pages. Page 8
A B C D E F G H I J K L M N O P Q

1
230Vwavy

2 Q3 Q5

2A 10A

3
1 2

230V~

4 T1
EntreisTORTSX3705
PE
Power outlet API

Ph
3 4
Sorties
5
N
TOR
Q4

6
2A OUTPUT CONTROL SCHEMA
HIGH SCHOOL ELEVATOR
FOLIO 3/3
3
7
Mmanu 3

Dmanu X33 X34 X14 X13


4
X1 X1 X1 X1
4
8

X2 X2 X15 X2 X2

SH HCh HCb H1b H1h


9
mountain descend descend mountain

fortunetellerbooth X03 X04 seeingcorridor


up
SB
A1 X1 X1
10 X35
KM1

A2 X2 X2
+15 Li1 Li2 Li3
X05 H0h H0b
11 X1 X1
mountain descend H2 H3
seeingcorridor
enbas
X2 X2

defect absence
engine tension

Academy of Bordeaux SESSION CCF 2011


BEP Electrical Trades - Certification Exam - Implementation - Commissioning
. Allocated time 8 hours This subject consists of 20 pages. Page 9
MODEL

Q1 Q2 Q3 Q4 Q5 PC
Disj. Disj. Prim. Sec. PC API
diff word API

H3 Converter
KM1 KA1 ooooooooo of frequency
API
ooooooooo H2

Inverter

Call box
high corridor
Sh

7
Call
FChh
X10
Sh Descend
X11 X17
Seer
X18 FCh Call box
H1h Mount X19 Spc cabin

X13 X30
Spc
X14 X39
H1b Seer
Descend X15

Call
Mount X32
SCh
Call
5 SCb Descend X31

Seer
Mountain
Call box X33
low corridor 5 HCh X34
Seer X35
Descend
HCb
X00
Sb Call
Mount X01

H0h Seer FCb


Mountain

X07
X03 X08
H0b Seeing X04 X09
FCbb
Descend
X05

Sb

Academy of Bordeaux SESSION CCF 2011


BEP Electrotechnical Trades - Certification Exam - Realization - Commissioning
. Allocated time 8 hours This subject has 20 pages. Page 10
N L1 PE U1 V1 W1 PE

X00 X01 X03 X04 X05 X07 X08 X09 X10 X11 X13 X14 X15 X17 X18 X19 X30 X31 X32 X33 X34 X35 X39

WORK REQUESTED FOR COMPLETION

Based on the documents and materials provided:

Connect the elements placed in the terminal box and indicators.


Wiring the power circuit in H07 VK 1.5 mm² and the control circuit in H07 VK 0.75 mm²
Trace and punch the sheet metal to install the cable gland of the power cable
Identify the terminals of the control terminal using colored numbers and the control connections.
means of equipotential marking
Locate each element on the grid, on the pumps, on the pipes, and on the cabinet door (function and
code without ambiguity) using the labels on the last page
Leave the workstation in a good state of cleanliness and finish. Leave the paper file on the workstation.

Drilling of the bottom sheet of the cabinet

The back panel of the cabinet has several holes to accommodate the cable glands.
The hole for the power cable was forgotten.

You must mark and drill this hole according to the plan below, to accommodate the appropriate cable gland.
to the cable that was given to you.

Top view, from the inside of a cabinet

80 mm

ACADEMY of BORDEAUX SESSION CCF 2011


BEP Trades in Electrotechnics - Certification Exam - Implementation - Commissioning
. Allocated time 8 hours This subject has 20 pages. Page 11
Commissioning
With the technical file and the equipment provided to you:

UNPOWERED - orally in the presence of the examiner

Orally justify the coupling of the motor.


Measure or calculate the intensity and adjust the thermal protection.

Check for the absence of a short circuit.

Check the PE continuity of your installation


Means used Test current
Expected value Measured values
Connect the motor cable.

Check the motor insulation


Means used Test tension
Expected value Measured values

Connect the power cable.

UNDER PRESSURE - in the presence of the examiner

Plug in the power cable.

Measure the tensions upstream of your installation


Measurement points
Expected value
Measured value

Measure the motor intensity in 2 operating modes (fast and slow speed).

After reviewing the specifications, simulate the normal operation of the installation.

Test and validate all protections.

Return the installation to its initial position and log it.

ACADEMY of BORDEAUX SESSION CCF 2011


BEP Electrotechnics - Certification Exam - Realization - Commissioning
. Allocated time 8 hours This subject has 20 pages Page 12
Labels to cut out and stick on the elements of the model

Q1 Q2 Q3 Q4 Q5 T1
differential Motor circuit breaker primary secondary Price API transformer
KM1 KA1 H2 H3 UPS
Converter Presence tension engine fault absence tension
Sh Sb SCh SCb S0
descend to climb to climb to go down init
H1h H1b H0h H0h HCh HCb
Mount descend mount descend mountain descend
Sh Shh Sb Because Spc Box terminal
Sensor almost Top sensor Almost sensor Lower sensor Door sensor cabin
at the top at the bottom cabinet
nutrition Engine Terminal box call Terminal box call Box terminal Box terminal
N L1 PE U1 V1 W1 PE low corridor high corridor lower sensors high sensors

Academy of Bordeaux SESSION CCF 2011


Vocational Baccalaureate in Electrotechnics – Certification Exam - Implementation - Commissioning
. Allocated time 8 hours This subject has 20 pages. Page 13

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