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Universal Motor Manufacturing Process

The document outlines the manufacturing process flow for a mixer grinder universal motor produced by Parishram Industries in Baddi. It describes the individual steps for producing the rotor, stator, motor housing, and final assembly of the motor. Key steps include lamination stacking and winding for the rotor and stator, die casting and machining for the motor housing components, and fitting, adjusting and testing the assembled motor.

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Anurag Sharma
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672 views4 pages

Universal Motor Manufacturing Process

The document outlines the manufacturing process flow for a mixer grinder universal motor produced by Parishram Industries in Baddi. It describes the individual steps for producing the rotor, stator, motor housing, and final assembly of the motor. Key steps include lamination stacking and winding for the rotor and stator, die casting and machining for the motor housing components, and fitting, adjusting and testing the assembled motor.

Uploaded by

Anurag Sharma
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

MANUFACTURING PROCESS FLOW

Product : Mixer Grinder Universal Motor Venue : Parishram Industries, Baddi

ROTOR
Lamination from Metal

Lamination Stacking done by weighing agasint reference

Turned Rotor Shaft From Vendor

The lamination Stacking is directly pressed into tapered part of rotor

Plastic Flower ( Insulation ) is fit on both sides of lamination

Insulation paper is either inserted manually or by paper insertion machine

Insulation paper for insertion in lamination is cut

Commutator is fit on rotor shaft by a hydraulic press

Rotor is then sent for copper winding by automatic winding machine

Not OK

HV Testing OK Commutator hooks are welded by Hot Stacking machine and checked

Rework

Not OK

Surge Testing OK Wound rotors are sent for varnishing in Varnish Trickling machine with inbuilt oven

Rotor lamination and commutator are turned on lathe machine

Plastic fan is fit on rotor shaft

Rotor blancing is done by using "MSeal" as weight

Complete rotors are sent to assembly

MANUFACTURING PROCESS FLOW


Product : Mixer Grinder Universal Motor Venue : Parishram Industries, Baddi

STATOR
Lamination from Metal

Copper winding is made by winding the wires on fixtures rotating on synchronous motor

Approximate loose riveting


Windings are held together by using adhesive tapes

Stack weighed against a reference and final stack is pressed on rivets

Insulation paper is wound on windings using adhesive tapes

Windgins are inserted in lamination stacks manually

Strapping is done to fix the windings on lamination stacks

Wound laminations are sent for Dip varnishing

After varnishing, stators are sent for baking in ovens

Connections are made manually and the wire joints are soldered

Complete stators are sent for assembly

MANUFACTURING PROCESS FLOW


Product : Mixer Grinder Universal Motor Venue : Parishram Industries, Baddi

Motor Housing
Top Housing Bottom Housing

Die cast frames from vendor are sent for drilling

Die cast frames from vendor are sent for drilling

Grinding and deburring is done

Bush fitting and locking washer is fit using hydraulic

Bush fitting and locking washer is fit using hydraulic

Carbon brush guide assembly is fit using screws

Complete Top Housing sent for Assembly Complete Bottom Housing sent for Assembly

MANUFACTURING PROCESS FLOW


Product : Mixer Grinder Universal Motor Venue : Parishram Industries, Baddi

ASSEMBLY
Stator is fit on

Bearing is put on

Rotor is fit inside

Washer is put on rotor shaft and top housing is fit over it

Screws are fit in housings and motor is adjusted through hammering

Screw in the bottom housing is tightened after adjusting the motor movement

Carbon Brushes are inserted in brush guides in bottom housing and connections are made

Assembled motors are kept for free running for movement

Final testing is done

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