CW-5000/5200

CW-5000/5200 Series

Content

Precautions ---------------------------------------------------------- 3

Introduction to the pieces --------------------------------------------- 4

Installation ------------------------------------------------------ 5

Operation and parameter adjustment -------------------- 6

Output ports and flow alarm -------------------------------- 10

Specifications ------------------------------------------------- 11

Simple troubleshooting -------------------------------------- 13

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 CW-5000/5200 series

To thank you by using the machine since GUANGZHOU TEYU

ELECTROMECHANICS CO., LTD. Please read the installation instructions carefully before installing it and

use it and store it properly.

These installation instructions are not a quality guarantee. GUANGZHOU TEYU
ELECTROMECHANICAL CO., LTD. reserves the right to interpret corrections of errors
typographical errors, inappropriate information mentioned and product improvement. The modified content will be re

print in the installation instructions without prior notice.

<1> Precautions
1. Ensure that the power supply and the power outlet are in good contact and that the ground cable must be

firmly grounded.

Although the average operating flow of the cooler is small, the instantaneous operating flow
it could be from 6 to 10 amperes at times (the instantaneous operating current of the models of
AC110V power supply can be up to 10 ~ 15 amperes.

2. Make sure there is stable and normal voltage for the cooler in operation!

As the refrigeration compressor is more sensitive to the power supply and voltage, the voltage of

The operation of our standard product is 200 ~ 250 V (the 110 V model is 100 ~ 130 V). If you need

a wider operating voltage range, customization is available to us.

3. An unmatched feed frequency can damage the cooler.

Choose the 50 Hz or 60 Hz model depending on the actual circumstances.

4. To protect the pump, it is strictly prohibited to operate the cooler without water in the water storage tank.

The new machine is packed after draining all the water in the tank, so make sure the tank
make sure there is water inside before starting the machine, otherwise, it is easy to damage the pump. When the level of

water is below the green range (NORMAL) of the water level indicator, the cooling capacity of

our cooler will drop slightly. Therefore, make sure the water level is within range

green (NORMAL). Draining through the circulation pump is strictly prohibited! Make sure that the

The air intake and air outlet should be well ventilated!

5.
There must be at least 30 cm from the obstructions to the air outlet located at the back.

cooler, and it must leave at least 8 cm between obstructions and the side air intake.

6. The filter screen must be cleaned periodically!

It is essential to remove and wash the dust filter, or serious blockage will cause a failure in the cooler.

7. Pay attention to the effect of condensed water!

With higher ambient humidity, when the water temperature is lower than the ambient temperature, the
condensed water will be generated on the surface of the circular water pipes and the components
cold. If the previous circumstance appears, it is recommended to set a higher water temperature.
to keep the pipes and refrigerated parts warm.

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 CW-5000/5200 series

8. For professional use only!

The device should not be used by children or individuals with physical, sensory, or mental disabilities.
reduced, or lack of experience and knowledge, unless they have been supervised or instructed,
Children must be supervised so that they do not play with the device!

<2> Introduction to the pieces

THE TEMPERATURE
CONTROLLER

FLOWALAMR (RED)

NORMAL FLOW (GREEN)

POWER SWITCH

AIR INTAKE

(FILTER GAS)

WATER INJECTION PORT

POWER PLUG

(CONFUSIBLE)

ALARM OUTPUT TERMINAL

RELEASE OF COOLANT WATER

COOLING WATER INLET

AIR OUTLET

WATER LEVEL METER

Drainage

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 CW-5000/5200 Series

Installation
It is very easy to install this industrial refrigeration machine. The first installation of the new

the machine can be made by following these steps:

1. Open the package to check if the machine is intact and if all necessary accessories are included.
complete.

2. Open the injection port to feed in cooling water. (Don’t let the water spill!)
Observing the water level indicator and adding water slowly, be careful that the water does not

overflow! For the cooling of carbon steel equipment, a quantity must be added to the water

suitable for cooling water additive (anti-corrosion water). Working in the cold areas of the north, it is

better to use non-corrosive antifreeze liquid.

3. According to the system conditions, properly connect the water inlet and outlet pipes.

4. Connect the power, turn on the power switch. (Do not start without water in the water tank!)

(1) Power switch on, the circulation pump of the cooler starts to operate. The first time
what is operated can cause more bubbles in the pipe, which occasionally leads to an alarming flow, but when

It will function a few minutes later, it will return to normal.

After the first startup, you must immediately check if the water pipe has leaks. Turned on, if the
The water temperature is below the established value, it is normal for the fans and other components.
the machine do not function. The temperature controller will automatically control the conditions of

compressor operation, the magnetic valve, the fans and other parts according to the control parameters

established. As more time is needed to start up the compressor and other components, from

According to the different conditions, the time varies from seconds to minutes, so do not turn off and back on
light frequently.

5. Check the water level in the water tank.

The first startup of the new chiller empties the air from the water pipe, causing a slight drop.

of the water level, but to maintain the water level in the green area, it is allowed to add suitable water again.

Observe and record the current water level and inspect it again after the cooler is running.

over a period of time; if the water level drops obviously, re-inspect the pipe leak

water. Adjust the temperature controller parameters.

6.
The CW-5000/5200 series uses a smart thermostat. Normally, users do not need to adjust it. If it is

really necessary, see page 6, "Operating status and parameter adjustment".

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 CW-5000/5200 Series

Operating status and parameters

adjustment

The new T503 smart temperature controller does not need to adjust the control parameters in

normal circumstances. It will automatically adjust the control parameters according to the

ambient temperature to meet the cooling requirements of the equipment.

The new T504 smart temperature controller is selected as the temperature control mode.

Constant as factory setting with water temperature at 25ºC. The user can adjust it as needed.

The T503 and T504 controllers have the same functions and structure, except for the factory parameter configuration.

1. Description of the temperature controller panel

(1). Indicators D1, D2 (as shown) of the operating status of the thermostat D1 ON: the

thermostat operates in smart control mode;

D1 OFF: the thermostat operates in temperature control mode;

D1 PARPADEA: the thermostat operates in parameter configuration mode or displays

value of the ambient temperature;

D2 ON: the cooler is operating in cooling mode;

D2 OFF: the cooler operates in isolation working state; D2 BLINKING:

the cooler operates in energy saving mode; Press

(2). The button will display the ambient temperature, 6 seconds later to show the default values of

restoration. (Meanwhile, D1 blinks, showing the ambient temperature).

(3). The keys are used to adjust the display status of the controller, the selection and adjustment of

parameters.

(4). RST key: enter key.

(5). SET key: function configuration key.

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 CW-5000/5200 Series

2. Restore factory settings

Before starting the machine, hold down button until the

The controller shows rE, 6 seconds after releasing the button, the controller operates normally.
normal. So, all controller parameter adjustments have been restored to the
factory settings.

3. Alarm function

Alarm screen:

E1 E2 E3 E4 E5

Too high Too high Too low Room Water

room water water the temperature the temperature

the temperature the temperature the temperature sensor failure sensor failure

When an alarm occurs, the error code and the temperature will be displayed alternately.

(2) To suspend the alarm:

In alarm state, the alarm sound can be silenced by pressing any button, but the screen of

The alarm remains until the alarm condition is cleared.

4. List of thermostat parameters

T-503 T-504
The temperature The temperature
Order code Article To cover Note
Controller Controller
Factory settings Factory settings

Constant
The temperature the temperature
1 F0 F9 ~ F8 25 25
configuration control
effecting

Smart
The temperature
2 F1 -15 to +5 -2 -2 control
Difference values
carrying out

Cooling
3 F2 0.1 ~ 3.0 0.8 0,1
hysteresis
1: inteligente
4 F3 Control method 0~1 1 0 constant
the temperature
Alarm for excess of
5 F4 1 ~ 20 10 10
water temperature
Temperature alarm of
6 F5 1 ~ 20 15 15
water too low

Temperature alarm
7 F6 40 ~ 50 45 45
high environment

8 F7 Password 00 ~ 99 8 8

The highest permitted

9 F8 F0 ~ 40 30 30
water temperature
The lowest allowed
10 F9 1 ~ F0 20 20
water temperature

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 CW-5000/5200 Series

5. Adjustment of general settings

Press the SET SET button to enter the user-defined state. Meanwhile, D1 blinks to indicate that the

the controller is in parameter configuration state.

(1) In smart mode, the control panel shows the temperature difference value between the water and
the air (F1).
In constant temperature mode the control panel shows the set
temperature value (F0).

At this moment, press key to change the settings. After modifying the value,

press the ENTER (RST) button to save and exit, then the new parameters come into effect, or

press the SET key (SET) to exit without saving the parameters. If there is no further action in 20 seconds,

It will automatically exit the status modification without saving the parameters.

6. Adjustment of advanced settings

(1) Press and hold the while pressing the SET button for 5 seconds until 0

deployed. Then press to select the password, and then

click the SET button again, if the password is correct, F0 will be displayed, entering the state

configured, D1 blinking to indicate that the controller is in parameter configuration mode. What

Does the panel show the temperature again if the password is incorrect?

(2) Enter the configuration state, press to enter and select circularly configured elements, or press

go against the traffic. Select an item, click the ADJUST button to continue with the

next parameter modification, the original configuration is shown, then press

to modify the parameter values, and press the SET button (SET) to

go back to the previous settings menu. Press the ENTER (RST) button at any time to exit the

parameter configuration saving the modified parameters and returning to the temperature screen, then the

Cooler works with the new parameters. If no button is pressed within 20 seconds, the controller will exit.

automatically from the parameter settings without saving the modified parameters.

Note:

1. During the parameter configuration condition, the system still operates with the original parameters.

In temperature control mode, the water temperature is controlled by the parameters (F0);

In smart control mode, the water temperature will automatically adjust from
agreement with the temperature changes. The temperature difference is ordered by the
parameter (F1).

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 CW-5000/5200 Series

7. Case of advanced parameter adjustment:

T-503 T-504
Value in Value in Value in The temperature The temperature
Order Code Article
case 1 case 2 case 3 controller controller
Factory adjustment Factory adjustment
The temperature
1 F0 28 25 25 25
configuration

The temperature
2 F1 3 2 2
Values of difference
Cooling
3 F2 0.5 2.0 1.0 0.8 0.1
hysteresis

4 F3 Control method 1 0 0 1 0

Alarm for excess of

5 F4 10 5 4 10 10
water temperature
Temperature alarm of
6 F5 10 10 14 15 15
water too low

Temperature alarm
7 F6 45 45 45 45 45
high environment

8 F7 Password 8 8 8 8 8
The highest allowed
9 F8 31 30 30 30 30
water temperature
The lowest allowed
10 F9 25 5 5 20 20
water temperature

(1) Case 1: the cooling water temperature is controlled using the smart mode. Required

the water temperature must be between 25 at 31. Maintenance of ambient temperature

constant, when the set water temperature is 3 lower than the environment, the
the fluctuation will not exceed 0.5 There will be an alert when the water

la temperatura es 10 lower or higher than the target. (for example, when the environment

the temperature is 30.0, the cooling water temperature is between 27.5 a 26,5,
if the ambient temperature is up to 30.5, the water temperature will be between 28.0

a 27.0.)
(2) Case 2: the cooling water temperature is controlled by the constant mode. Require

The water temperature is constant at 28, and the fluctuation does not exceed 2.
The high water temperature alarm will be activated when the water temperature is 5

higher than normal, and the low water temperature alarm will activate when the temperature of the

water sea 10 lower than normal.

(3) Caso 3: la temperatura del agua de refrigeración se controla mediante el modo constante. Requerir

The water temperature is constant at 25, and the fluctuation does not exceed 1.
The water temperature too high will be on, then the water temperature is above 30, and the

The water temperature alarm will activate when the water temperature is below 10.

Regardless of the ambient temperature, the cooling water temperature is constant at 24.0.

at 26.0)

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 CW-5000/5200 Series

Exit ports and flow alarm

To ensure that the equipment is not damaged while the cooling water circulation is off.

Control, the CW-5000/5200 series chillers have a unique low flow alarm protection.

Alarm flow outlet ports and wiring diagram

Causes of alarm for circulating cooling water flow and operating condition

Flow
Normal Exit ports Ports of departure
flow alarm Buzzard
indicator H1, H2 H1, H3
indicator

Circulating
NO
the bomb works EN OFF DISCONNECTION BREAK MORE
RING
adequately

Blocked refrigeration

water OFF EN RING BREAK MORE DISCONNECTION

circulation circuit

Water alarm
OFF EN RING BREAK MORE DISCONNECTION
scarcity

Ruled

circulating OFF EN RING BREAKING MORE DISCONNECTION

bomb

Power interruption BREAK MORE DISCONNECTION

Note: The flow alarm is connected to the normally open and normally closed relay.

relay contacts that require operating current lower than 5 A, operating voltage lower than 300 V.

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 CW-5000/5200 Series

Specifications

1. CW-5000
Model ["CW-5000AG","CW-5000BG","CW-5000DG","CW-5000AI"] CW-5000BI CW-5000DI CW-5000AK CW-5000BK CW-5000DK

Voltage AC220 ~ 240V AC208 ~ 230V AC100 ~ 110V AC220 ~ 240V AC208 ~ 230V AC100 ~ 110V AC220 ~ 240V AC208 ~ 230V AC100 ~ 110V

Frequency 50 Hz 60 Hz 60 Hz 50 Hz 60 Hz 60 Hz 50 Hz 60 Hz 60 Hz

Actual 1.4 ~ 2.1A 3.5 ~ 5.6 A 1.4 ~ 2.1A 3.5 ~ 5.6 A 1.4 ~ 2.1A 3.5 ~ 5.6 A

Compressor 0.295KW 0.38KW 0.305KW 0.295KW 0.38KW 0.305KW 0.295KW 0.38KW 0.305KW

to be able
0.40HP 0.52 HP 0.41HP 0.40HP 0.52 HP 0.41HP 0.40HP 0.52 HP 0.41HP

2361 Btu / h 2999 Btu / h 2866 Btu / h 2361 Btu / h 2999 Btu / h 2866 Btu / h 2361 Btu / h 2999 Btu/h 2866 Btu / h

Cooling
0.692KW 0.879KW 0.84KW 0.692KW 0.879KW 0.84KW 0.692KW 0.879KW 0.84KW
capacity

595Kcal / h 756Kcal / h 722Kcal / h 595Kcal / h 756 Kcal / h 722Kcal / h 595Kcal / h 756Kcal / h 722Kcal / h

Soda R-134a

Soda
300g 320g 280g 300g 320g 280g 300g 320g 280g
cargo

Precision 0.3

Reducer Capillary

Protection Overcurrent protection for compressor, flow alarm, overtemperature alarm

Power of the bomb 0.03KW 0.1 KW 0.05KW

Tank capacity 6 liters

Entry and
External brass connector Ø10mm Internal quick connector Ø8mm
departure

Max. raise 10M 25 million 70M

Max. flow 10L / min 16L / min 2L / min

northwest 26Kgs 29Kgs

GW 31Kgs 34Kgs

Dimension 55x28x43 cm (largo x ancho x alto)

Package
72X44X62 cm (largo x ancho x alto)

dimension

The heating function is optional.

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 CW-5000/5200 Series

2. CW-5200

Model ["CW-5200AG","CW-5200BG","CW-5200DG","CW-5200AI"] CW-5200BI ["CW-5200DI","CW-5200AK","CW-5200BK","CW-5200DK"]

Voltage AC220 ~ 240V AC208 ~ 230V AC100 ~ 110V AC220 ~ 240V AC208 ~ 230V AC100 ~ 110V AC220 ~ 240V AC208 ~ 230V AC100 ~ 110V

Frequency 50 Hz 60 Hz 60 Hz 50 Hz 60 Hz 60 Hz 50 Hz 60 Hz 60 Hz

Actual 2.4 ~ 3.1A 2.6 ~ 3.3A 4.5 ~ 6.5A 2.4 ~ 3.1A 2.6 ~ 3.3A 4.5 ~ 6.5A 2.4 ~ 3.1A 2.6 ~ 3.3A 4.5 ~ 6.5A

Compressor 0.52KW 0.5KW 0.68KW 0.52KW 0.5KW 0.68KW 0.52KW 0.5KW 0.68KW

to be able
0.71 HP 0.68HP 0.93HP 0.71 HP 0.68HP 0.93HP 0.71 HP 0.68HP 0.93HP

5084 Btu / h 4982 Btu / h 5186 Btu / h 5084 Btu / h 4982 Btu / h 5186 Btu / h 5084 Btu/h 4982 Btu / h 5186 Btu/h
Cooling
1.49 kW 1.46 kW 1.52KW 1.49 kW 1.46 kW 1.52KW 1.49 kW 1.46 kW 1.52KW
capacity

1281Kcal / h 1256Kcal / h 1307Kcal / h 1281 Kcal / h 1256Kcal / h 1307Kcal / h 1281Kcal / h 1256 Kcal / h 1307 Kcal / h

Soda R-22 / R-134a / R-410a

Soda
360g 380g 350g 360g 380g 350g 360g 380g 350g
cargo

Precision 0.3

Reducer Capillary

Protection Overcurrent protection for compressor, flow alarm, overtemperature alarm

Power of the bomb 0.03KW 0.1 KW 0.05KW

Tank capacity 6 liters

Entry and
Brass external connector Ø10mm Internal quick connector Ø8mm
exit

Max. raise 10M 25 million 70M

Max. flow 10L / min 16L / min 2L / min

northwest 30Kgs 33Kgs

GW 35Kgs 38Kgs

Dimension 55x28x43 cm (largo x ancho x alto)

Package
72X44X62 cm (largo x ancho x alto)

dimension

Heating function is optional.

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 CW-5000/5200 Series

Simple troubleshooting

Fail Cause of failure Approach

Check and ensure that the interface of

power supply and the power plug are

The power cable is not plugged in.
plugged in and in good condition

contact.

Remove the fuse box from the interface of

cooler feeding, check the

Machine on
replace it with a spare fuse if
but not electrified
it is necessary and check if the source of

Burned fuse nutrition

the voltage is stable; Check and make sure

that the power interface and the plug of

food should be plugged in and in good condition

contact. Check the indicator screen of

FlowAlarm water level, add water until the level that it

the red light on the panel is show in the green area; And check if the
The water level in the storage water tank
lit) use a pipe of water circulation
too low
water connect it directly to

the exit and the entrance of pipe leaks.

water but still without The water circulation pipes are blocked or
Check the water circulation pipe
water flow Bending deformation of the pipe.

Remove and wash the dustproof gauze.

Obstructed dust bag, poor thermolysis Bad
regularly

To ensure smooth ventilation

ventilation for the entry and exit of air
for air intake and exhaust

To improve the power supply circuit or

The voltage is extremely low or stable
use a voltage regulator to reset

the control parameters

Ultra high Incorrect parameter configuration in
o
temperature alarm thermostat
restore factory settings

To ensure that there is enough time

Change the energy frequently for refrigeration

(more than 5 minutes)
Reduce the heat load or use another one

Excessive heat load model with higher cooling

capacity

Alarm for ultra high Improve ventilation for

The work environment
ambient temperature ensure that the machine is
the temperature is too high for the cooler
running under 40.

Serious problem of The water temperature is much lower than the Increase the water temperature or

condensed water ambient temperature, with high humidity. preserve the heat of the pipe.

The water drains slowly

from the emissary during The injection port is not open Open the injection port

water change

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