INSTRUCTIONS

INSTALLATION
AND USE

SUN
Burner
of diesel

GN M UNIT
Iron thermal group
melted for heating
diesel
Warning

l Read carefully the warnings contained lTo ensure the proper functioning of the apa-
in this brochure, mainly the instructions It is essential to commission a Center for
regarding the safety of the installation, the use Authorized assistance, the annual maintenance.
and the maintenance.
lThis device should be intended only for use
lCarefully keep the instructions for for which it has been explicitly planned.All
subsequent consultations. another use should be considered improper and therefore
so dangerous.
lThe instructions are an integral part
and essential to the product and must be preserved- lAny liability is excluded from the fa-
given by the user. brings for the damages caused by errors in
the installation and the use and in any case by the inob-
lIf the device were sold or transferred to another compliance with the provided instructions
owner or moved, always ensure by the manufacturer.
before the instructions accompany the device-
so that they can be consulted by the new- l After
removing the packaging, com-
by the owner and/or by the installer. probar de todo lo contenido.

lA bad installation or poor maintenance lThe packaging elements must not be left-
they can cause harm to people or things, due to two within the reach of children, due to the potential
for which the manufacturer is not responsible. sources of danger.

l For cleaning the exterior parts, it is...

lThe installation and maintenance must be effective. an efficient damp cloth eventually gets wet
assuming the current regulations, according to with soapy water. All should be avoided
the manufacturer's instructions being effective abrasive detergents and solvents.
by qualified professional personnel.

lBefore carrying out any lim- operation

part or maintenance, disconnect the device
from the power supply network, acting on the in-
disruptor of the installation and/or through the ade-
cutting organs Marked
The CE mark certifies that gas appliances
lEn caso de avería y/o mal funcionamiento del FÉRROLI comply with the requirements contained
device, disconnect it, abstaining from which- two in the European Directives that apply to it
any attempt at repair or intervention di- bles.
straight. Leave it exclusively to the staff En particular este aparato, satisface las siguientes
professionally qualified. CEE Directives and the Technical Standards related to them
they refer to:
lThe eventual repairs-replacements of the
lGas Appliances Directive 90/396
products must be made only lDirective on Performance 92/42
by professionally qualified personnel used lLow Voltage Directive 73/23 (amended by
I only sell original spare parts. Yes the 93/68)
the previously mentioned rules are not observed lElectromagnetic Compatibility Directive
positions, security may be compromised 89/336 (amended by 93/68)
device.

GN M UNIT
03.00 2
INDEX

Instructions for the user

1. Technical description and operation of the boiler............................................................................4

2. Main components ....................................................................................................................5
3. On and off ..........................................................................................................................6
4. Controls and cleaning (to be carried out only by a qualified installer)..........................................7

Instructions for the installer

5. Description and operation of the boiler ........................................................................................8

6. Components and operating diagram ................................................................. 9
7.Technical Data...................................................................................................................................10
8. Installation.......................................................................................................................................... 11
9.Conexión eléctrica .............................................................................................................................12
10. On and Off ........................................................................................................................14
11. Maintenance....................................................................................................................................16
12. Timer (optional) ............................................................................................................17
13.Technical and dimensional characteristics of the burner ..................................................................19
14. Main components of the burner ...........................................................................................20
15. Electrical connections of the burner ................................................................................................21
16. Diesel fuel supply line ..........................................................................................................22
17. Assembly of the burner in the boiler ..................................................................................................23
18. Pump pressure regulation ................................................................................................................23
19. Air head and flap regulation
20. Startup
21. Burner Maintenance.............................................................................................................26
22. Functional anomalies............................................................................................................27

GN M UNIT
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 USERINSTRUCTIONS

1.TECHNICALDESCRIPTIONANDOPERATIONOFTHEBOILER

1.01Presentation

The boilerGN M UNITit is a new high-performance heat generator for water production
hot for heating, which works with a liquid fuel burner. The body of the boiler
is composed of cast iron elements, connected by biconical shapes and steel rods. The elements
they have been specially designed with an optimal distribution of their fins to achieve a very high efficiency
thermal science, with the consequent energy savings. The insulation of the boiler is made up of a
thick layer of fiberglass, covered in turn by a reticulated and flame-retardant Kraft aluminum film.

1.02 Operation of regulation and safety devices

Manual reset safety thermostat (5 - Fig. 1)

Actúa cuando la temperatura de la caldera, durante la fase de calefacción, llega a superar la temperatura
maximum operating.
If this thermostat were to intervene eventually, before resetting it, require the intervention of Perso-
nal Técnico.

Regulating thermostat (3 - Fig. 1)

It regulates the boiler temperature using the control command. This thermostat is the
what the burner commands.

Room thermostat (not supplied)

It is not supplied as standard, but it can be installed by the installer.
It connects in series with the control thermostat and acts simultaneously on the burner and the pump.
circulation.
It is recommended to install this thermostat for greater comfort and energy saving.

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2.MAINCOMPONENTS

Legend components

1Instrument panel
2Switch
3Heating regulation thermostat
Burner reset button with indicator light
Manual reset safety thermostat
Thermohygrometer
Central thermostat predisposition
8Burner
Expansion tank
10Bomb
11 Drain valve Fig. 1

Fig. 2

Legend connections

A1 To go heating
A2 Heating return
A3 Boiler drainage

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3.ONANDOFF

3.01 Operación para el encendido

With the boiler thermostat (3 - fig. 1) set to the 'minimum temperature' position, press the switch.
(2 -fig.1) to apply tension to the boiler.
To ignite the burner, it is necessary:
Open fuel valve.
Set the boiler thermostat knob to the desired value (no lower than 50°C).
In this position, after a predetermined waiting time (up to two minutes), the burner is set to
functioning.
The boiler will now operate automatically, controlled by the boiler regulation thermostat.
or other control devices (room thermostat, electronic control unit, etc.).

Note: If, after correctly following the ignition procedures, the burner does not turn on...
turn it on and the lamp of the button located on the control panel lights up, then press the
button.
In the event of a power outage to the boiler while it is in operation, the burner
it will turn off and turn on automatically when the mains voltage arrives.

3.02 Temporary shutdown of the boiler

To turn off the boiler, it is necessary to adjust the switch (2 - fig. 1) to the position "0".

3.03 Prolonged boiler shutdown

Para apagar la caldera es necesario:

- close the fuel valve;
cut off the power of the appliance.

Note: If the boiler has to endure long shutdowns during winter, in order to prevent damage...
Due to the ice, it is advisable to introduce antifreeze into the installation or drain the water.
only by a qualified installer.

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4. CONTROLS AND CLEANING(to be carried out only by a qualified installer)

4.01 Attention

The electrical components of the boiler operate at 230V ~ 50Hz.

Before any intervention, it is necessary to ensure that there is no electrical tension.

4.02 Control of the installation (to be carried out once a year)

The installation control will be carried out at the end of the season. It is necessary to ensure that the tank of
expansion should be full. Control the proper functioning of the pump.

4.03 Boiler control (to be carried out once a year)

Check the proper ignition of the boiler by conducting ignition and shutdown tests.
regulating thermostat.
That the flue has been installed correctly and there are no obstructions.
Control the flue draft during operation.
Ensure that the boiler-chimney connection is airtight.
Ensure that the circulation of water between the boiler and the installation is functioning correctly.
Ensure that in case of absence of flame in the burner, the device is locked.

4.04 Cleaning of the boiler, burner, and chimney

It should be done once a year.

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 INSTRUCTIONSFORTHEINSTALLER

5.DESCRIPTIONANDOPERATIONOFTHEBOILER

5.01
The calderaGN M UNIT is a new high-performance heat generator for hot water production.
para calefacción, pudiendo funcionar con un quemador de combustible líquido o de gas presurizado. El
the boiler body is made up of cast elements, joined together by biconical connectors and tie rods
steel. The elements have been specially designed with an optimal distribution of their fins for achieving
achieve very high thermal efficiency, with the consequent energy savings.

5.02 Operation of regulation and safety devices

Manual reset safety thermostat (5 - Fig. 1)

It acts when the boiler temperature exceeds the temperature during the heating phase.
operating maximum.
If this thermostat were to be intervened upon eventually, before reassembling it, require the intervention of Perso-
Technical School.

Regulating thermostat (3 - Fig. 1)

It regulates the boiler temperature using the control lever. This thermostat is the
what the burner sends.

Room thermostat (not supplied)

It is not supplied as standard, but can be installed by the installer.
It connects in series with the regulation thermostat and simultaneously acts on the burner and the pump.
circulation.
It is recommended to install this thermostat for greater comfort and energy savings.

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6.COMPONENTSANDOPERATIONSCHEME

6.01 Main components

Fig. 3
Legend:

Switch Thermohydrometer Expansion tank

Heating regulation thermostat 6Tapa (predisposition for the mon- 10 Heating pump
3 Burner reset button with take from the electronic control unit ter- 11Safety valve
warning lamp static 12 Air Purger
4Safety rear thermostat- 7 Diesel burner
my manual 8 Heating drainage key

6.02 Operating Scheme

Legend

Safety valve
2Purging
3Manometer (fitting)
Expansion tank
5Heating pump
6 Diesel burner
Safety thermostat (bulb)
Boiler regulation thermostat (bulb)
9Thermometer (bulb)

Fig. 4

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7.TECHNICALDATA

7.01 Diagram of the pressure drop hydraulic circuit boiler

Fig. 5

7.02 Characteristics of the pump

1 2 3 = Positions of the pump

Fig. 6

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8.INSTALLATION

8.01 Assembly (to be carried out only by qualified personnel).

The boiler must be installed in accordance with current regulations.

It is advisable to install valves in the hydraulic circuit in order to allow the isolation of the boiler.
regarding the installation.
Check that the ventilation of the location where the boiler is installed complies with current regulations.
It is necessary for smoke evacuation to be through a chimney that must have the diameter
corresponding according to regulations and not lower than that of the boiler.
That the flue has been properly installed and is not close to or passing through parts
flammable.
The union between the chimney and the lime kiln must be airtight.
Connect the boiler to the electrical network (230 V single-phase). It is recommended to install between the network and the
boiler of a bipolar magnetic circuit breaker of 2A maximum. It is important to connect the boiler to a
good grounding.
Connect the fuel according to the manufacturer's instructions.

8.02 Dimensions and connections

689 - 750

Fig. 7

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9.ELECTRICALCONNECTION

9.01

The electrical connection will be according to the scheme indicated in figures 8 and 9.

Note: The connection to the electrical supply will be made by inserting a double-pole switch.

Attention: The boiler must be connected to a good ground connection.

Electrical diagram

Fig. 8

32 circulation pump 98 Switch

49 Safety thermostat 129 Rearm button with signaling lamp
Thermostat heating regulation 160Auxiliary contact
72 Ambient thermostat (not supplied) 211 Burner connector

Note: Connections to traces for components not supplied as standard.

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Wiring diagram

Fig. 9

32 Circulation Pump 98 Switch

49 Safety thermostat 129 Rearm button with signaling lamp
63Thermostat heating regulation 160Auxiliary contact
72 Room thermostat (not supplied) 211 Burner connector

Note: Connections to traces for components not supplied as standard.

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9.02 Control panel opening

To access the internal electrical components of the control panel, follow the sequences in the figure
10.

Legend

Boiler lid
2 Locking screw for protective cover
Wiring protection cover
Bolt and anchor plate
5Control panel

Fig. 10

10.ONANDOFF

10.01 Controls to be carried out during startup

At the time of startup, it is necessary to check that the valves of the circuits between the
the boiler and the installation are open, that the entire installation is filled with water and purged, that there are no
gas leaks or water losses neither in the installation nor in the boiler, that the electrical connections be
correct and that grounding has been carried out; that there are no flammable liquids or materials around
around the boiler; that the chimney has no obstructions.

10.02 Operation for ignition

With the boiler thermostat (3 - fig. 1) set to the 'minimum temperature' position, press the switch.
(2 -fig. 1) to apply tension to the boiler.
To achieve the ignition of the burner it is necessary:
Open fuel valve.
Adjust the boiler thermostat knob to the desired value (not lower than 50°C).
In this position, and after a preset waiting time (up to two minutes), the burner is set to
functioning.
The boiler will now operate automatically, controlled by the boiler regulation thermostat or
through other control devices (ambient thermostat, electronic control unit, etc.).

Note: If, after correctly following the ignition procedures, the burner does not en-
turn on and the lamp of the button located on the control panel lights up, then press the button.
dor.
In case of a power outage to the boiler while it is in operation, the burner will
It will turn off and turn back on automatically when the power supply arrives.

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10.03 Temporary shutdown of the boiler

To turn off the boiler, it is necessary to set the switch (2 - fig. 1) to the position '0'.

10.04 Prolonged boiler shutdown

To turn off the boiler it is necessary:

close the fuel valve;
turn off the power of the device.

Note: If the boiler has to endure long shutdowns during the winter, in order to avoid damage...
Due to the ice, it is advisable to introduce antifreeze into the system or to drain the water.

10.05 Boiler control

Verify the proper ignition of the boiler, conducting ignition and shutdown tests through the
regulating thermostat.
Control the flue draft during operation.
Ensure that the boiler-flue connection is airtight.
Control that the circulation of water between the boiler and installation is done properly.
Ensure that in case of flame absence in the burner, the device is locked.

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11.MAINTENANCE

Boiler maintenance must be carried out by Technical Personnel. It is a good practice to

boiler control at least once a year, before the winter season. This control must check
the cleaning of the boiler, the proper functioning of all regulation and safety devices,
in addition to the status of all the smoke ducts as well as the water pressure in the circuit.

11.01 Cleaning of the boiler

For a good cleaning of the it should:

lturn off the electricity to the boiler and close the water tap;
lremove panels 1, 2, and 3 fig. 11);
lclean the entire interior of the boiler;
lControl the smoke outlet below and clean it if necessary;
lfor cleaning the burner consult its instructions.

Fig. 11

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12. TIMER(optional)

12.01 Installation of timer clock

lremove the plate 'A' from the control panel;

linsert
the piece "B";
lmount the clock "C" on piece "B".
lconnect the 'D' wires of the clock to the terminals of the panel as indicated:

Cable n°1 the borne13

Cable n°2 at the door14

Cable n°3 the bore9

Cable No. 5 at the gate10

Note: To connect cables 3 and 5 to terminals 9 and 10, it is necessary to remove the bridge between terminal 9 and
10.

Fig. 12

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12.02. Mounting of the timer clock
A programmable timer can be added to the boiler to control the heating. The boiler is
will be activated when the Summer-Winter switch is set to the heating position
faction and hot sanitary water.

A Programmer switch: Set time - Automatic - Selection

programs.
B Screen. Symbol on Screen = Heating operation.
) $
P Selection of power on and off programs 1..8.
% D Hour adjustment buttons + -
E Cancellation program: The boiler will turn on if it is off and
( it will turn off if it is on.
F I= Calefacción continua,AUTO= Calefacción programada,
3 ' 5 O=Continuous off.
R Program deletion (with a pencil).

Adjust clock time

1.-Place the switch (A) in the left position.
2.-Using the + and - buttons, adjust until the desired time appears on screen (B).
3.- Set the switch (A) to the AUTO position (The clock starts working).

Preset program. The clock has a program with 3 ON times and 3

TURNED OFF.
If these schedules are appropriate, programming is not necessary.
6:30 - 8:30 Placing the switch (A) in theAUTO position makes the heating work
12:00 - 12:00 through this program. (12:00-12:00 the boiler will not be connected-
16:30 - 23:30 da).

To program different ON and OFF times. Symbol on screen

Operating time.
1. Place the switch (A) in the position (P) Use the + and - buttons to set the 1ertime of
ON, example 6:00
Screen 6:30 1 Screen 6:00 1
Press the button (P) 2.1 Use the + and - buttons to set the 1ertime of
OFF, example 9:00
Screen 8:30 2 Screen 9:00 2
Press the button (P) 3.1 Use the + and - buttons to set the 2nd time of
ON, example 12:30
Screen
12:003 Screen 12:30 3

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Press the button (P) 4.1 Use the + and - buttons to set the 2nd time of
OFF, for example 14:00
Screen 12:00 4 Screen 14:00 4
Press the button (P) 5.1 Use the + and - buttons to set the 3 ertime of
ON, example 16:00

Screen 16:30 5 Screen 16:00 5

6. Press the button (P) 6.1 Use the + and - buttons to set it to 3 ertime of
OFF, example 23:30

Screen 22:30 6 Screen 23:30 6

7. The timer can be programmed for up to 8 ON times and 8 OFF times.
OFF repeating the previous procedure.
8. At the end of the programming, set the switch (A) to the AUTO position, the time of day will be displayed.
and the central heating will turn on or off according to the set schedule.

Temporary cancellation of the program

Pressing the cancellation button (E) cancels the program, that is, if the program is in time of
The boiler will turn on and off if it is on.
The clock will return to the established program when the next on or off time arrives.
When the program is canceled, the symbol will appear on the display screen (B).
Reset button
The button (R) will delete all programs except those preset from the factory (with a pencil).

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13.TECHNICALANDDIMENSIONALCHARACTERISTICSOFTHEBURNER

Using modern technologies, FÉRROLI has produced these new devices capable of optimizing the
air-fuel mixture, thus obtaining high efficiencies, low CO and NOX content and a very flame
silent.
Most notable technical features:
lMinimum regulation of the combustion head's position in relation to the nozzle through a
micrometer screw.
lPrecise regulation of the intake air.
lAir cover with gravity closure at the burner end: this significantly limits dispersion.
heat session of the boiler during the shutdown.
lThe SUN burner is completed with preheating in the injector line to improve combustion.
to ensure a quick start after prolonged stops in the colder periods and with
diesel with paraffins.
lThe inspection and maintenance operations are very easy.

Fig. 14

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14.MAINCOMPONENTSOFTHEBURNER

Fig. 15

Legend

1 Diesel pump 10Línea pulverizador con precalentamiento

2Motor 11 Ignition electrodes
3Electromagnetic valve 12 Burner cannon
4Burner body Air damper adjustment screw
Unlock button 14 Electrical connection plug
Electronic central unit 15Fan
7Photoelectric cell 16 Combustion head regulation
Ignition transformer 17Pump pressure regulation
9Burner connection 18 Pressure measurement

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15.ELECTRICALCONNECTIONSOFTHEBURNER

Fig. 16

Legend

Cuentahoras PRHeater
F Fusible SCEnchufe
FR photocell TA-TCThermostat boiler-environment
Main switch Ignition transformer
LSL signaling lamp Safety thermostat
burnerblockage Minimum thermostat
MBMotor burner Electromagnetic valve
PBConnection burner Remote reset button

The electrical connections that the installer must make are:

Power line
Eventually signaling lamp and/or hour meter

ATTENTION
Do not swap the neutral with the phase
Make a good grounding connection

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16.DIESELSUPPLYLINE

Attention

Check, after starting the burner, that the fuel return tube is not
blocked. Excessive back pressure would cause the pump seal to break.
It is necessary to install a filter in the fuel supply line.

Hydraulic circuits
Gravity feeding
Feeding by aspiration
Siphon feeding
Feeding with ring
Note: For each curve or valve, add to the length-
tube 0.25m. (pressure drop).
Total length of the suction tube compren-
given the vertical sections.
Level difference
fInner diameter of the tube

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17.MOUNTINGOFTHEBURNERINTHEBOILER

Insert the screw (M8x20) into bracket 3.

Attach flange 3 to the boiler with the tor-
washers 5 (4 of M8x20) interleaving the gasket
insulator 1.
Mount the burner on the boiler flange and
fix it to screw 2 with nut 4.

Fig. 18

18.REGULATIONOFPUMPPRESSURE

Legend

1Entrada (aspiración)
Return screw of internal by-pass
3Sprayer exit
4Pressure gauge connection
5 Vacuum gauge connection
Pressure adjustment screw

Injector flow table for diesel

Note: The values indicated below are indicative as it must be taken into account that the flow of the
Injectors can vary by ±5%. Also, with burners having preheating, the flow rate
fuel decreases by about 10%.

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19. REGULATION OFTHE HEADANDAIR PLATE

The regulation of the head depends on the flow of the

burner and is carried out by turning clockwise or
counterclockwise the adjustment screw 'B' until the
the notch engraved on the rod "A" matches the ín-
dice.
The position of the deflector is modified with respect to the
burner nozzle and consequently the passage of
air.
To regulate the airflow, act on the
screw 'C'. When stopping the burner, the air flap
it closes automatically.

Example of combustion regulation

According to the flow required by the boiler...

fine the sprayer, the pressure of the pump, regulates it
of the combustion head, the regulation of
air flow, according to the table that follows. Control the
combustion.

Fig. 19

19.01 Electrode position - deflector

After having installed the injector, veri-

to achieve the correct positioning of the elec-
trodos and the deflector, according to the level below indi-
Each. It is necessary to follow a verification of the
quota after each intervention in the ca-
difference.

Fig. 20

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20.STARTUP

1) Preliminary operations

lmount the manometer and the vacuum gauge on the pump (remove after startup)
lopen the valves present in the diesel pipeline
lturn on the main switch
l close the thermostat line (boiler/environment)
lunlock the control panel (by pressing the red button)

2) Start

a) With the closure of the thermosatic line, the burner motor begins to rotate along with the pump; the
The aspirated diesel is sent entirely to the return. The fan is also in operation.
of the burner and the ignition transformer, therefore the phases of are carried out:
lhome ventilation
lpressurized part of the diesel circuit
lpre-lit, with discharge between the tips of the electrodes

b) Once the pre-ventilation is completed, the device opens the electromagnetic valve: the diesel reaches the sprayer,
and it comes out of it finely atomized.
The contact with the spark, present between the tips of the electrodes, determines the formation of the
llama.
At the same time, the security period begins.

20.01 BRAHMA TEAM CYCLE OF1

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21.BURNERMAINTENANCE

The burner requires periodic maintenance, which must be carried out by qualified personnel.
Maintenance is an essential factor for the proper functioning of the burner, thus preventing
excessive fuel consumption and therefore reducing pollutant emissions into the environment.
Before performing any cleaning and control operation, disconnect the main switch of the equipment.
Most of the components can be controlled by removing the protection.

The basic operations to be performed are the following:

lEnsure that there are no obstructions or dents in the supply and return pipes.
combustible.
lClean the fuel suction line filter.
lControl the correct fuel consumption.
lClean the combustion head in the fuel outlet area, in the disc.
air stabilizer.
l Dejar funcionar el quemador a régimen máximo durante aproximadamente 10 minutos, después efectuar
the analysis of combustion, controlling:
lThe correct regulation of all the elements indicated in this manual.
lTemperature of the fumes going to the chimney.
lContent of CO percentage2.
l CO content (ppm).
l Opacity index of the fumes, according to the Bacharach scale.

Disassembly and maintenance operations of the burner

Fig. 21

Remove the protection (B) by loosening the screw (A), so we can access all the components.
Loosen the nut (C) and position the burner according to fig. 21.

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22. FUNCTIONING ANOMALIES

INCONVENIENCE CAUSAS AND REMEDIES

Smells of burnt gases Check that the boiler is clean.

Ensure that the shot is sufficient.

The boiler works but the temperature does not rise - Check the correct functioning of the thermostat.
mint regulation.
Check that the boiler is clean.
Ensure that the boiler power is sufficient.
aware for the installation.

Water temperature of the installation - Check the operation of the regulating thermostat.
too high or too low lacing.
Check that the pump has not become blocked.
Verify that the characteristics of the pump are
the ones suitable for installation.

The regulating thermostat re-ignites with a check that the bulb is properly placed.
temperature deviation too high Replace the thermostat.

The boiler produces condensate water Check that the boiler does not operate at a temperature
temperature too low (below 50ºC).
Control the chimney draft.

The boiler shuts down Intervention of the safety thermostat (of rear-
my manual) due to an overtemperature.

Note: Before calling Technical Support, to avoid unnecessary expenses, make sure that the
The eventual anomaly of the boiler should not be due to a lack of electrical energy or fuel.

GN M UNIT
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 Headquarters and Factory:
Villayuda Industrial Park
Tel. (947) 48 32 50 - Fax: (947) 48 56 72
Post Office Box 267 - 09007 Burgos
e. mail: [email protected]
http//www.ferroli.es
CERTIFIED COMPANY

Commercial Address:
Highway from Alcobendas to Fuencarral Km. 15.700
Europa Building - 28108 Alcobendas (Madrid)
Tel. (91) 661 23 04 - Fax: (91) 661 09 91
e. mail: [email protected]

Regional Sales Offices

CENTER CATALONIA-BALEARIC ISLANDS GALICIA ANDALUSIA
Tel. 91 l661 23 04 Tel. 93 729l 08 64 Phone. 981 l 79 50 47 Tel. 95 l560 03 12
Fax 91 661l 09 73 Fax 93 729l 12 55 Fax 981 79 l 57 34 Fax 95 418l 17 76
e. mail: [email protected] e. mail: [email protected] e. mail: [email protected] e. mail: [email protected]