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Design and Development of High Frequency Inverter

This document presents the design and development of a high-frequency inverter for wireless power transfer applications, operating at 90KHz with a power rating of 100 watts. The inverter utilizes Pulse Width Modulation (PWM) for switching and has been simulated in MATLAB/Simulink, with a prototype developed to analyze output voltage waveforms under various loads. The results indicate effective enhancements in conversion ability, demonstrating the inverter's potential for efficient wireless power transfer systems.

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0% found this document useful (0 votes)
19 views10 pages

Design and Development of High Frequency Inverter

This document presents the design and development of a high-frequency inverter for wireless power transfer applications, operating at 90KHz with a power rating of 100 watts. The inverter utilizes Pulse Width Modulation (PWM) for switching and has been simulated in MATLAB/Simulink, with a prototype developed to analyze output voltage waveforms under various loads. The results indicate effective enhancements in conversion ability, demonstrating the inverter's potential for efficient wireless power transfer systems.

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chakrym33
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E3S Web of Conferences 391, 01187 (2023) https://doi.org/10.

1051/e3sconf/202339101187
ICMED-ICMPC 2023

Design and Development of High Frequency


Inverter for Wireless Power Transfer Application
B Phaneendra Babu1*, V Karthik2, Mohammed Musharraf2, Ahmed Hussein Alkhayyat 3,
Deepika Dua4
1
Gokaraju Rangaraju Institute of Engineering and Technology, Hyderabad, INDIA
2
Computer Technical Engineering Department, College of Technical Engineering, The Islamic
University, Najaf, Iraq
3 Uttaranchal School of Computing Sciences, Uttaranchal University, Dehradun 248007 INDIA

Abstract. A number of power electronics converter topologies are


implemented as Wireless Power Transfer (WPT) systems applications
expand. In these applications, the optimal converter design is essential for
handling the high power and frequency operation. In this paper, Simulation
& Hardware development of High frequency Inverter with 90KHz frequency
with Pulse Width Modulation switching strategy is presented. The inverter
topology is simulated in 2021a version MATLAB/Simulink with R and RL
loads and its conversion ability is proven through relevant waveforms.
Simultaneously designed and developed prototype model of power rating
100watt with Mosfet as switches at output voltage of 230V with R load and
analyse the output behaviour of voltage waveforms at various loads. The
outcomes show effective enhancements for the proposed design.

Keywords: Wireless Power Transfer (WPT), High Frequency, Pulse width modulation

1 Introduction
The efficient transfer of electric power from one point to another across a vacuum or an
environment without the need of wire or any other material is known as wireless power
transmission (WPT). High frequency is necessary for many advantages. The use of high
frequency in wireless power transfer allows for more efficient and precise transfer of energy,
as well as potentially reducing interference and allowing for smaller size of the components.
The higher frequency is the better choice when losses have to be reduced, size have to be
minimized and the local heating has to be prevented. However, it's important to note that the
specific frequency used for wireless power transfer depends on the specific application and
requirements of the system, and other factors such as safety and regulatory requirements may
also need to be considered. One of the most critical components of the WPT system is the
HF inverter. There are many topologies of high frequency inverter. Among them H bridge
are used in simulation and half bridge in prototype is used. Recent advancements in scientific

* Corresponding author: [email protected]

© The Authors, published by EDP Sciences. This is an open access article distributed under the terms of the Creative Commons
Attribution License 4.0 (https://creativecommons.org/licenses/by/4.0/).
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ICMED-ICMPC 2023

and methodological techniques have led to the development of compact and portable
electronics. Power electronics converters have become essential in modern electronic devices
due to their critical functions, making them more practical and attractive. The growing
popularity of Wireless-Power Transmission (WPT) systems in everyday life has increased
the demand for smaller and more portable power electronics. The HF Inverter is used for the
WPT application in this project, with a class-E inverter being the chosen converter. The use
of a high-frequency switching frequency of 90 KHz reduces the size of circuit components,
such as inductors and capacitors. The PWM method is employed for switching, as it is both
simple and efficient, reducing switching pressure and electromagnetic interference (EMI).
This project presents an optimal layout for a 1KW, 90 KHz 1-phase inverter for WPT devices
with closed-loop configurations and detailed selection of electrical power and signal
components. The proposed inverter is simulated in MATLAB/Simulink 2021a version, and
its conversion ability is proven through relevant waveform and figure analysis. A prototype
model of a power rating of 100 watts with MOSFET switches at an output voltage of 230
volts with a bulb load is designed and developed, and the output behaviour of voltage
waveforms at various loads is analysed. The proposed design shows effective enhancements
in conversion ability as One of the most critical components of the WPT system is the HF
inverter. There are many topologies of high frequency inverter. Among them H-bridge are
used in simulation and half bridge in prototype.

Fig 1 Block Diagram of High Frequency Inverter

Fig 1 Block Diagram of High Frequency Inverter shows the block diagram of the proposed
model. DC input power supply is given from battery or SMPS, by comparing reference wave
and triangular pulse PWM signal is generated which is used to pulse H bridge inverter or
Mosfet switches at high frequency switching pulse to obtain high frequency output. Various
filters or used to remove ripples and smoothen the output voltage waveform. In simulation
we can generate High frequency pulse either directly or by comparing reference pulse using
PI technique. In case hardware various electronic components are used to generate required
pulse. In both cases for obtaining closed loop operation, we need feedback from output
voltage and current. In MATLAB PI technique is used from voltage and current values
compared with reference signal to generate PWM signal. Simultaneously in hardware model
current and voltage readings are fractionized to produce required pulse using MSP controller
and IC.

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ICMED-ICMPC 2023

2. Proposed Design Procedure


Typically, proposed inverter deliver 1KW Power at 230Volts and 90KHz frequency using four
semiconductor power switches. Power MOSFET are preferred in WPT applications due to its
positive temperature coefficient and high switching frequency as well as considerations related
to the breakdown voltage requirements. The entire inverter design process is presented in this
section.

2.1 Design of inverter using MATLAB


Simulation of High frequency Inverter with open loop and closed loop topologies are designed
using MATLAB/Simulink. The MATLAB simulations are shown in fig 2 and 4

2.1.1 Open loop Configuration

In open loop configuration there is no feedback path from output to input and PWM signal is
directly generated and given to the Mosfet’s as a switches of H bridge inverter. Fig.3 shows
1-phase HF inverter with the MOSFET. Ideal DC Voltage source supply of 100V is given to
the switches input terminal. In this the pulse is generated directly through Pulse generator
block and the duty cycle of 0.5 is assigned. Two switches open at alternative manner
respectively to provide continuous supply to the load. Not logic is used to provide alternative
pulses to the switches. End response of the switches is linked to RL load, simulated
waveforms shown in the Fig.3

2.1.2 Closed loop Configuration

The In closed loop operation feedback from output is given to input along with reference
signal such that it will correct if any error present in the output as compared with reference
signal.Fig.4 shows single phase Closed loop HF Inverter with PI Regulator. Ideal DC Voltage
source supply of 100V is given to the switches input terminal. RC filter is arranged to reduce
ripples in dc source. Switching pulse to switches is generated by taking output voltage,
current values i.e., feedback from the output and given to Sine wave Reference block which
analyse and calculated error in the output parameters and predetermined values. The
predetermined values can be varied according to the type of application. The voltage and
current feedback with gain is integrated to generate reference signal which simultaneously
compared with repeating sequence to generate final pulse to the switch. RL and RC filters
are used to remove or filter out the ripple content from the output. Simulated output is shown
in the Fig 6

2.1.3 Simulation Results


A Simulink model of the mentioned converter topology was developed in MATLAB
Simulink version 2021a. The open loop and closed loop inverters are simulated and results
are shown in the figures. The performance can be confirmed by exposing the inverter system
varying various loads. Simulation results tells us that the regulator is capable of producing
good end response electric voltage parameter.

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Fig 2 Openloop inverter simulation in MATLAB

Fig 3 Output current waveform of open loop inverter

Fig 4 Output voltage waveform of open loop inverter

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ICMED-ICMPC 2023

Fig 5 Closedloop inverter Simulation in MATLAB

Fig 6 Output current waveform of closeloop inverter

Fig 7 Output voltage waveform of closeloop inverter

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ICMED-ICMPC 2023

3. Hardware system development


Due to some electronic constraints the Hardware ratings of the Inverter is reduced to 100Watt
at an output of 230Volts and 30KHz frequency. Implementing a high-frequency inverter for
wireless power transfer (WPT) applications requires careful consideration of several factors
such as power requirements, efficiency, and electromagnetic interference (EMI). The first step
is to determine the power requirements of application, such as the power output, input voltage,
and frequency range. This will help you to select the appropriate components for high-
frequency inverter. In this project requirements are 100watt 230volts 30KHz frequency. Then
choosing the inverter topology and select the switching devices. The switching devices, such
as MOSFETs or IGBTs, are critical components in the high-frequency inverter. Choose the
devices that can handle the voltage and current requirements of your application and have fast
switching speeds to reduce switching losses. In this MOSFETs used as switching devices with
heat integrated sinks. Designing the control circuit is responsible for regulating the output
voltage and frequency of the inverter. The control circuit must be designed to provide high
accuracy and stability over a wide range of operating conditions. In this project we used MSP
with SG3525PWM IC for controlling purpose. To optimize the efficiency, consider using
high-quality components, minimizing the switching losses, and designing an efficient control
algorithm. Once you have designed and implemented your high-frequency inverter, it is
essential to test and validate its performance. Testing inverter under various operating
conditions to ensure that it meets application requirements. Overall, implementing a high-
frequency inverter for WPT applications requires careful consideration of several factors,
including power requirements, efficiency, and EMI.The hardware design for the inverter
including MSP microcontroller circuit, Inverter circuit and MOSFET driver. The system
comprises of an opto isolator, gate drivers, an inverter circuit, a filter circuit, and a step-up
transformer. PWM signal generated by MSP microcontroller should be isolated for safety. The
gate drivers then fed the outputs. After that, power switches get the gate drivers' output.
Because of the switching pattern, the inverter's output has a square waveform. The harmonic
content was reduced using the LC filter to produce a square wave signal.The hardware design
for the inverter including MSP microcontroller circuit, Inverter circuit and MOSFET driver.
The system comprises of an opto isolator, gate drivers, an inverter circuit, a filter circuit, and
a step-up transformer. PWM signal generated by MSP microcontroller should be isolated for
safety. The gate drivers then fed the outputs. After that, power switches get the gate drivers'
output. Because of the switching pattern, the inverter's output has a square waveform. The
harmonic content was reduced using the LC filter to produce a sine wave signal.

3.1 Block diagram of hardware system

Fig 8 Hardware block diagram of High frequency Inverter

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Battery: The battery will be a 12V, 1.3Ah/7.5Ah battery. From battery the dc power will be
given to all the electronic devices.
Inverter: The inverter converts the battery's dc power to ac power. It will convert the dc
voltage to an approximate 230V ,90KHz.
Feedback: Voltage and current sensors provide feedback from the load.
MSP Controller: It will take feedback from sensors and with comparison with reference value
it will generate signal to driver circuit.
Driver circuit: It will generate PWM signal for Mosfet’s gate terminals for switching the
Mosfet.
LCD Display: It is 16x2 display which is used to display measured parameters.
Load: AC load will be a variable type resistive load i.e., Incandescent lamps

Table -1: List of components

S.NO List of the components


1 IRFZ44N Mosfet
2 ZMPT101B AC Voltage Sensor
3 ZMCT103C 5Amp AC Current Sensor
4 DC-DC buck converter (12V to 5V)
5 SG3525 PWM Controller Module
6 MSP430G2553 Controller
7 PC817 opto-coupler
8 Arduino Nano
9 Battery (12V, 1.3Ah/7.5Ah)
10 Voltage level shifter (5V to 3.3V)
11 Transformer (12/230)
12 LCD Display (16x2)

4. Hardware operation
When the switch is on at the battery then the inverter starts operating.12V DC supply is
converted to 5V DC supply through LM25965 buck converter. The 5 volts supply is
connected to various electronic components such as LCD display, voltage and current
sensors, MSP and NANO controller which operate at 5volts DC supply. Simultaneously
12Volts supply is given to Inverter circuit as well as to centre tap Ferrite transformer.
ACS712 current sensor and ZMPT103 voltage sensor measure the voltage and current values,
the output of sensors is at 0-5volts depending upon their magnitude. Further it is given to
Arduino nanos A0 and A1 pins which is used to convert Analogue signal to digital signal.
D5 and D6 pins of nano is given to voltage level shifter which convert 5volts dc to 3.3volts
dc as MSP take 3.3v input signal and finally connected to P1.0 and P1.1of MSP430
controller. The MSP controller is interconnected with LCD display which displays the
measured value of current and voltage for monitoring all the data, simultaneously stabilises
the given values with pre fractionized values to allow feedback provisions.

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It will generate pulse signal depending upon the feedback values. The output from pin P2.4
and P1.6 of controller is given to Pic817 Optocoupler which is used to giving pulse to the
PWM IC SG3525 through isolated terminals. On receiving signal to SG3525 pin Vcc and S0
it will generate PWM signal of high frequency which is given to IRFZ44N Mosfet gate
terminals. Mosfet start conducting which will rectify DC to high frequency AC of 12volts in
between filters are used to reduce noise of the signal AC voltage is stepped up using Ferrite
core transformer from12V to 230volts.The output of the transformer is connected to load
terminals which is 100watt bulb and cycle of feedback will continues.

4.1 Results and discussions

Fig 9 Working of hardware model

Developed prototype model of High frequency inverter with 100watt ratings with electric
components as described in the description. DC Input from the 12volts battery is converted
into 230volts AC at approximately 30KHz frequency. Buck converter supply 5V constant
DC supply to all the electronic components throughout the operation. Current and Voltage
sensor provide continuous feedback from load.MSP430G2553 controller take feedback from
sensors and with comparison with reference value it will generate signal to driver circuit and
also interconnected with LCD circuit. PWM IC SG3525 generate switching pulses to
IRFZ44N Mosfet. These are integrated with Aluminium heatsinks to cool and maintain
constant temperature throughout the operation. Terminals are taken from output of Mosfet
and Transformer to measure the electric parameters. The output voltage waveform and
frequency are measured through DSO and results are depicted in the fig.8. The designed
inverter maintains constant voltage throughout the operation due to feedback mechanism.
Measured values of electric quantities monitor through LCD display continuously and
changes in output electric quantities can easily observed. Due to few electronic constrains
the designed inverter deliver 100watt output at 230V AC and approximately at 30KHz
frequency. Fig.9 shows the prototype working model of inverter and fig.8 shows the output
voltage waveform of inverter.

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Fig 10 Output voltage waveforms of inverter in DSO

The output waveforms in the fig.10 shows the output voltage waveform and frequency across
the load. The output square waveform with harmonic content depicted across the load.

Fig 11 Input DC voltage and Output AC voltage waveform in DSO

Fig.11 shows the both Input DC voltage and Output AC voltage waveform. DC input of 12V
shown in channel two output and AC output in channel one output of DSO. The output
waveform with various load is analysed and measured to demonstrate Inverter capability
during operation. Simulation output waveforms and result are compared with Hardware
results and output waveforms which shows similarities simultaneously

5. Conclusion
The paper presents an effective design and implementation of High Frequency Inverter for
WPT applications in MATLAB/Simulink at 1KW,230V and 90KHz frequency with open
and closed loop operations. Simultaneously hardware model at 100watt,230V and 30KHz
frequency with feedback. Results demonstrates that the inverter is capable of producing
desired output due to the feedback which makes the system more stable and reliable in
operation. Performance of the planned inverter design is evaluated under various operating
and control circumstances. The output parameters of the inverter depict that it is suitable for
WPT applications.

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