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FEDERAL SUPPLY CLASS

4730

REV.
E
RATIONALE

”NOT RECOMMENDED” NOTE ADDED TO SHEET 1. ALTERNATE MATERIALS ADDED TO NOTE 1. QML STATEMENT
REVISED. “INTENDED USE” NOTE REVISED. TABLE 2 REMOVED. NOTE 18 ADDED.
AS5194™

LOCATION OF
IDENTIFICATION /5/
A
M
H
HEX
SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions.

45° ±5°
SAE Technical Standards Board Rules provide that: “ This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely

(P)
voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.”

(D) (C) /9/

(T)
ØG 2X 15° ±5° PORT #2
PORT #1 FITTING END
FITTING END TO Ø B
PER AS5201
PER AS4395 STYLE C
E
STYLE E ID E DEEP /8/
ID F DEEP /8/

REVISED 2020-06
FIGURE 1 - FITTING, ADAPTER

REAFFIRMED 2015-04
NOT RECOMMENDED IN PART /18/

ISSUED 1998-03

THIRD ANGLE PROJECTION

For more information on this standard, visit

https://www.sae.org/standards/content/AS5194E

CUSTODIAN: G-3/G-3B PROCUREMENT SPECIFICATION: AS4842/1 /4/

AEROSPACE STANDARD
AS5194™ REV.
(R) FITTING, ADAPTER, STRAIGHT PIPE TO FLARED SHEET 1 OF 5 E

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TABLE 1A - DIMENSIONS A THRU D

BASIC NO. (NOMINAL (NOMINAL T THREAD P THREAD

AS5194 TUBE SIZE) PIPE SIZE) PER PER
/16/ PORT PORT AS8879 AS71051 B
SIZE CODE #1 #2 CLASS 3A ANPT A ±.010 C D
0202 .125 .125 .3125-24 UNJF 1/8-27 1.016 .418 .188 .062
0302 .188 .125 .3750-24 UNJF 1/8-27 1.047 .418 .188 .124
0402 .250 .125 .4375-20 UNJF 1/8-27 1.109 .480 .188 .172

0404 .250 .250 .4375-20 UNJF 1/4-18 1.375 .542 .282 .172
0502 .312 .125 .5000-20 UNJF 1/8-27 1.141 .542 .188 .234
0504 .312 .250 .5000-20 UNJF 1/4-18 1.375 .542 .282 .234

0602 .375 .125 .5625-18 UNJF 1/8-27 1.187 .605 .188 .297
0604 .375 .250 .5625-18 UNJF 1/4-18 1.375 .605 .282 .297
0606 .375 .375 .5625-18 UNJF 3/8-18 1.406 .730 .406 .297

0608 .375 .500 .5625-18 UNJF 1/2-14 1.625 .855 .532 .297
0804 .500 .250 .7500-16 UNJF 1/4-18 1.500 .792 .282 .391
0806 .500 .375 .7500-16 UNJF 3/8-18 1.500 .792 .406 .391

1008 .625 .500 .8750-14 UNJF 1/2-14 1.828 .918 .532 .484
1012 .625 .750 .8750-14 UNJF 3/4-14 1.844 1.103 .720 .484
1208 .750 .500 1.0625-12 UNJ 1/2-14 1.953 1.103 .532 .609

TABLE 1B - DIMENSIONS E THRU H AND WEIGHTS

BASIC NO. LB/EA LB/EA LB/EA

AS5194 APPROX APPROX APPROX
/16/ REF REF REF
SIZE CODE E F H AL COPPER STEEL
0202 .469 – .428- .440 .00800 .0243 .0230
0302 .469 – .428- .440 .00898 .0273 .0258
0402 .469 – .490- .502 .0111 .0338 .0320

0404 .688 – .552- .565 .0177 .0538 .0508

0502 – .625 .552- .565 .0140 .0426 .0402
0504 .688 – .552- .565 .0185 .0562 .0531

0602 – .687 .615- .628 .0178 .0543 .0513

0604 .688 – .615- .628 .0203 .0619 .0585
0606 .688 – .740- .753 .0272 .0826 .0780

0608 .875 – .865- .878 .0422 .129 .122

0804 – .844 .802- .815 .0464 .141 .133
0806 .688 – .802- .815 .0368 .112 .105

1008 .906 – .928- .941 .0583 .177 .167

1012 .906 – 1.113-1.128 .0751 .228 .215
1208 – 1.062 1.113-1.128 .0843 .256 .242

AEROSPACE STANDARD
AS5194™ REV.
(R) FITTING, ADAPTER, STRAIGHT PIPE TO FLARED SHEET 2 OF 5 E
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TABLE 1C - DIMENSIONS A THRU D

BASIC NO. (NOMINAL (NOMINAL T THREAD P THREAD

AS5194 TUBE SIZE) TUBE SIZE) PER PER
/16/ PORT PORT AS8879 AS71051 B
SIZE CODE #1 #2 CLASS 3A ANPT A ±.010 C D
1212 .750 .750 1.0625-12 UNJ 3/4-14 1.953 1.103 .720 .609
1216 .750 1.000 1.0625-12 UNJ 1-11.5 2.187 1.352 .940 .609
1612 1.000 .750 1.3125-12 UNJ 3/4-14 2.031 1.352 .720 .845

1616 1.000 1.000 1.3125-12 UNJ 1-11.5 2.219 1.352 .940 .845
2016 1.250 1.000 1.6250-12 UNJ 1-11.5 2.328 1.666 .940 1.080
2020 1.250 1.250 1.6250-12 UNJ 1-1/4-11.5 2.359 1.666 1.253 1.080

2420 1.500 1.250 1.8750-12 UNJ 1-1/4-11.5 2.547 1.978 1.253 1.314
2824 1.750 1.500 2.2500-12 UNJ 1-1/2-11.5 2.828 2.349 1.503 1.550
3232 2.000 2.000 2.5000-12 UNJ 2-11.5 3.109 2.599 1.941 1.784

TABLE 1D - DIMENSIONS E THRU H AND WEIGHTS

BASIC NO. LB/EA LB/EA LB/EA

AS5194 APPROX APPROX APPROX
/16/ REF REF REF
SIZE CODE E F H AL COPPER STEEL
1212 .906 – 1.113-1.128 .0873 .266 .250
1216 1.062 – 1.362-1.380 .130 .393 .371
1612 – 1.031 1.362-1.380 .122 .373 .352

1616 1.125 – 1.362-1.380 .136 .413 .390

2016 – 1.250 1.676-1.693 .213 .648 .612
2020 1.187 – 1.676-1.693 .207 .629 .594

2420 – 1.344 1.988-2.005 .294 .894 .844

2824 – 1.437 2.359-2.385 .454 1.38 1.30
3232 1.437 – 2.609-2.635 .872 2.65 2.50

NOTES:

NOTICE

THIS DOCUMENT REFERENCES A PART WHICH CONTAINS CADMIUM AS A PLATING MATERIAL. CONSULT LOCAL OFFICIALS IF
YOU HAVE QUESTIONS CONCERNING CADMIUM’S USE.

/1/ MATERIAL:

a. DASH AS CODE LETTER - TYPE 4130 ALLOY STEEL BAR PER AMS-S-6758 OR AMS6370 OR TYPE 4140 PER AMS6349 OR
AMS6382.

b. CODE LETTER B - TYPE 360 COPPER ALLOY BAR PER AMS4610 OR ASTM B16/B16M, HALF HARD OR TYPE 675 PER
ASTM B138/B138M.

c. CODE LETTER D - TYPE 2024-T6 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/6 OR TYPE 2024-T851 ALUMINUM ALLOY
BAR PER AMS-QQ-A-225/6 OR AMS4339. /18/

d. CODE LETTER J - TYPE 304 CORROSION RESISTANT STEEL BAR PER AMS-QQ-S-763 OR AMS5639.

e. CODE LETTER K - TYPE 316 CORROSION RESISTANT STEEL BAR PER AMS-QQ-S-763 OR AMS5648.

f. CODE LETTER R - TYPE 321 CORROSION RESISTANT STEEL BAR PER AMS-QQ-S-763 OR AMS5645.

g. CODE LETTER W - TYPE 7075-T73 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/9 OR TYPE 7075-T7351 ALUMINUM ALLOY
BAR PER AMS4124.

AEROSPACE STANDARD
AS5194™ REV.
(R) FITTING, ADAPTER, STRAIGHT PIPE TO FLARED SHEET 3 OF 5 E
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2. HEAT TREATMENT:

a. DASH AS CODE LETTER - SEE HARDNESS REQUIREMENT PER PROCUREMENT SPECIFICATION.

b. MATERIAL CODE LETTERS D AND W - SEE ELECTRICAL CONDUCTIVITY AND HARDNESS REQUIREMENT PER
PROCUREMENT SPECIFICATION.

c. OTHER MATERIAL CODE LETTERS - NONE.

3. FINISH:

a. DASH AS CODE LETTER - CADMIUM PLATE PER AMS-QQ-P-416, TYPE II, CLASS 2, DYE BLACK, AND COAT WITH A
LIGHT FILM OF OIL PER PROCUREMENT SPECIFICATION.

b. MATERIAL CODE LETTER B - CADMIUM PLATE PER AMS-QQ-P-416, TYPE II, CLASS 3 OR NONE.

c. MATERIAL CODE LETTER D:

1. ANODIZE PER AMS2472 OR MIL-A-8625, TYPE II, CLASS 2, DYE BLUE, DUPLEX SEAL PER PROCUREMENT
SPECIFICATION.

2. MATERIAL CODE D PARTS TO BE COATED WITH HIGH PURITY ALUMINUM ONLY WILL HAVE THE FINISH CODE
LETTER “V” PLACED AFTER THE SIZE CODE IN THE PART NUMBER. HIGH PURITY ALUMINUM COAT PER
PROCUREMENT SPECIFICATION. /16/

d. MATERIAL CODE LETTERS J, K, AND R - PASSIVATE PER AMS2700, TYPE 6 OR 7.

e. MATERIAL CODE LETTER W:

1. ANODIZE PER AMS2472 OR MIL-A-8625, TYPE II, CLASS 2, DYE BROWN, DUPLEX SEAL PER PROCUREMENT
SPECIFICATION.

2. MATERIAL CODE W PARTS TO BE COATED WITH HIGH PURITY ALUMINUM ONLY WILL HAVE THE FINISH CODE
LETTER “V” PLACED AFTER THE SIZE CODE IN THE PART NUMBER. HIGH PURITY ALUMINUM COAT PER
PROCUREMENT SPECIFICATION. /16/

/4/ PROCUREMENT SPECIFICATION: AS4842/1 EXCEPT AS SPECIFIED ON THIS STANDARD. PRODUCT MANUFACTURED TO THIS
STANDARD SHALL MEET THE REQUIREMENTS SPECIFIED HEREIN AND THE PROCUREMENT SPECIFICATION. ORIGINAL
COMPONENT MANUFACTURERS (OCM) AND VALUE ADDED DISTRIBUTORS (VAD) SHALL BE LISTED IN THE NADCAP
QUALIFIED MANUFACTURER LIST (QML) FOR THIS PRODUCT TYPE. THE QML IS AVAILABLE AT www.eAuditNet.com.

/5/ IDENTIFICATION AT LOCATION SHOWN: MARK PER AS478 CLASS C OR D OR METHOD 7A3, 15A3, OR 15B.

a. SIZE 06 AND SMALLER: MANUFACTURER’S NAME, CAGE CODE OR TRADEMARK, LETTER “AS,” AND MATERIAL
CODE LETTER.

b. SIZE 08 AND LARGER: MANUFACTURER’S NAME, CAGE CODE OR TRADEMARK, BASIC PART NUMBER, AND
MATERIAL CODE LETTER.

6. INVENTORIED PARTS CONFORMING TO THE PREVIOUS “LETTER CHANGE” MAY BE USED TO DEPLETION.

7. INTENDED USE: THIS PART IS DESIGNED FOR USE IN SYSTEMS WITH MAXIMUM OPERATING PRESSURES AS SPECIFIED IN
THE PROCUREMENT SPECIFICATION.

/8/ THE INTERNAL DIAMETERS C AND D SHALL END IN A CONICAL END OF 110° MINIMUM INCLUDED ANGLE. AT THE OPTION
OF THE MANUFACTURER, THE SMALLER DIAMETER MAY BE MACHINED THROUGH THE FITTING FROM END TO END.

/9/ THE HEX CORNERS MAY BE ROUNDED PER ARP1942.

10. THIS STANDARD IS THE FUNCTIONAL EQUIVALENT OF AN816 AND IS INTENDED TO BE SUITABLE AS A REPLACEMENT
STANDARD.

11. INTERPRETATION OF DRAWING PER AS4296.

12. SURFACE TEXTURE: SYMBOLS PER ASME Y14.36M. REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE SPECIFIED,
MACHINED SURFACES TO BE 125 MICROINCHES Ra. SURFACES OF HEX FLATS MAY BE 250 MICROINCHES Ra.

13. BREAK EDGES .003 TO .015, UNLESS OTHERWISE SPECIFIED.

AEROSPACE STANDARD
AS5194™ REV.
(R) FITTING, ADAPTER, STRAIGHT PIPE TO FLARED SHEET 4 OF 5 E
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14. DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994.

15. DIMENSIONS ARE IN INCHES. UNLESS OTHERWISE SPECIFIED, TOLERANCES: LINEAR DIMENSIONS ±.015, ANGULAR
DIMENSIONS ±0°30'.

/16/ EXAMPLE OF PART NUMBER:

AS5194 W 08 06 V
BASIC PART NUMBER THE FINISH CODE LETTER “V” WILL BE
PLACED HERE ONLY FOR MATERIAL
MATERIAL CODE LETTER /1/ CODE LETTER “D” OR “W” PARTS THAT
ARE TO BE COATED WITH HIGH PURITY
ALUMINUM /3/
SIZE CODE, TUBE SIZE OF
PORT #1 IN .062 INCREMENTS SIZE CODE, PIPE SIZE OF
PORT #2 IN .062 INCREMENTS

17. REVISION INDICATOR: A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN
LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS
ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION
OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL
PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.

/18/ RECOMMENDED MATERIAL CODE CHANGE:

a. PART NUMBERS WITH MATERIAL CODE LETTER D ARE NOT RECOMMENDED FOR NEW DESIGN AS OF 2020-07. USE
PART NUMBERS WITH MATERIAL CODE LETTER W FOR NEW DESIGN.

AEROSPACE STANDARD
AS5194™ REV.
(R) FITTING, ADAPTER, STRAIGHT PIPE TO FLARED SHEET 5 OF 5 E