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Calibration Machine Learning

The document discusses the integration of Machine Learning (ML) techniques to predict calibration results for Compression Testing Machines (CTMs), aiming to enhance measurement accuracy and reduce downtime. It outlines objectives such as developing an ML model based on historical data, identifying factors influencing calibration deviations, and minimizing operational costs. The methodology includes data collection, preprocessing, feature engineering, model training, evaluation, and deployment to create a predictive tool for proactive maintenance.

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abdul88noori
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10 views1 page

Calibration Machine Learning

The document discusses the integration of Machine Learning (ML) techniques to predict calibration results for Compression Testing Machines (CTMs), aiming to enhance measurement accuracy and reduce downtime. It outlines objectives such as developing an ML model based on historical data, identifying factors influencing calibration deviations, and minimizing operational costs. The methodology includes data collection, preprocessing, feature engineering, model training, evaluation, and deployment to create a predictive tool for proactive maintenance.

Uploaded by

abdul88noori
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

Predicting Calibration Results of a Compression Testing Machine (CTM) Using Machine

Learning (ML)

1. Introduction
Compression Testing Machines (CTMs) are pivotal in assessing material strength by applying
compressive forces to specimens. Regular calibration of these machines is essential to maintain
measurement accuracy and ensure compliance with standards such as ASTM E4 and ISO 7500-
1. Traditional calibration methods involve manual procedures using reference load cells and are
both time-consuming and resource-intensive. Integrating Machine Learning (ML) techniques can
revolutionize this process by predicting calibration outcomes, facilitating proactive maintenance,
and enhancing measurement precision.

2. Objectives
 Develop an ML model capable of predicting CTM calibration results based on historical
calibration data and machine usage patterns.
 Identify key factors influencing calibration deviations to inform maintenance schedules
and operational protocols.
 Reduce downtime and operational costs associated with manual calibration procedures.

3. Methodology
 Data Collection: Aggregate historical calibration records, machine usage logs,
environmental conditions, and any previous maintenance activities.
 Data Preprocessing: Clean and normalize the collected data, addressing missing values
and ensuring consistency across datasets.
 Feature Engineering: Extract relevant features such as load application patterns,
frequency of use, temperature variations, and prior calibration adjustments.
 Model Selection and Training: Evaluate various ML algorithms (e.g., regression
models, decision trees, neural networks) to determine the most effective approach for
predicting calibration outcomes. Train the selected model using a portion of the dataset,
ensuring to prevent overfitting.
 Model Evaluation: Assess the model's performance using metrics like Mean Absolute
Error (MAE) and Root Mean Square Error (RMSE) on a validation dataset.
 Deployment: Integrate the trained model into the CTM's monitoring system to provide
real-time predictions and alerts regarding calibration status.

4. Expected Outcomes
 An ML-driven predictive tool that estimates calibration results, enabling timely
interventions before significant deviations occur.
 Enhanced understanding of factors affecting CTM calibration, leading to improved
machine design and usage guidelines.
 Reduction in calibration-related downtime and associated costs, resulting in increased
operational efficiency.

5. Conclusion
By leveraging Machine Learning techniques, this project aims to transform the calibration
process of Compression Testing Machines from a reactive to a proactive approach. Predicting
calibration results will not only ensure sustained measurement accuracy but also optimize
maintenance schedules and resource allocation. This integration of ML into CTM calibration
aligns with the broader industry trend towards smart manufacturing and predictive maintenance
strategies.

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