Conc
Conc
1. Fineness of OPC 53 Grade: Minimum 225 m²/kg as per IS 12269:2013, measured by Blaine’s air
permeability method.
2. Final Setting Time Test: Conducted at 0.85P consistency; Vicat plunger penetrates 33–35 mm from
top.
3. Performance Improvers (IS 12269:2013): Fly ash, slag, silica fume, limestone, rice husk ash,
metakaolin (max 5% total).
4. Soundness Test: Autoclave method detects lime & magnesia; Le-Chatelier detects free lime only.
5. Role of Gypsum: Added to prevent flash setting by controlling reaction of C₃A with water.
7. Alumina: Lowers clinkering temp, causes quick set; excess weakens strength.
8. Iron Oxide: Adds color, hardness, and strength; aids fusion at low temp.
10. Good Cement Test: Should float on water; sinking indicates pre-hydration or moisture damage.
11. Magnesia Limit (IS 269:1989): Max 5% for OPC 33 grade; excess reduces strength & durability.
12. Specific Gravity & Density: OPC has G = 3.14 and bulk density ≈ 1440 kg/m³.
13. Low Heat Cement: Ideal for mass concreting; low C₃A and high C₂S reduce heat and cracking.
14. White Cement: Made from pure limestone & clay (free from iron oxides); used for decorative works.
16. Setting Time Test: Determines loss of plasticity; uses Vicat apparatus for initial & final setting.
17. Tri-calcium Aluminate (C₃A): Causes flash set, high heat, and poor sulfate resistance; excess
undesirable.
18. Heat of Hydration (C₃A): High at 865 kJ/kg, contributing to temperature rise in concrete.
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16. Low Heat Cement: Has maximum C₂S and minimum C₃A; generates less heat and gains strength
slowly—ideal for mass concreting.
17. Shrinkage of Cement: Occurs due to loss of capillary and gel water; chemically combined water
doesn’t cause shrinkage.
18. Initial Strength: Due to C₃S (Tricalcium Silicate); later strength from C₂S (Dicalcium Silicate).
19. C-S-H Gel: Main binding product of hydration; formed by reaction of Ca(OH)₂ with reactive silica
(Pozzolanic reaction).
20. Use of Pozzolana: Reduces Ca(OH)₂ leaching, ASR, and heat of hydration; improves workability,
impermeability, and durability.
21. Fineness of OPC 33 Grade: Minimum 2250 cm²/g by Blaine’s Air Permeability Method; higher
fineness → faster hydration.
22. Vicat’s Apparatus: Used for determining initial and final setting time of cement.
23. Heat of Hydration: Exothermic reaction between water and cement; produces C-S-H gel; 23% water
needed for reaction, 15% for gel pores.
24. Compressive Strength of OPC 33 Grade: Minimum 33 MPa at 28 days (±4 hours) as per BIS; proper
curing essential.
25. Sulphate Resisting Cement (SRC): Low in C₃A; best for underwater or sulfate-rich environments
(e.g., sewage works).
26. Tetracalcium Aluminoferrite (C₄AF): Weakest cement compound; aids long-term strength; heat of
hydration ≈ 420 J/g.
27. Fly Ash: Replaces 20–25% of cement; improves workability, reduces heat, and increases
sustainability in concrete.
28. Portland Pozzolana Cement (PPC): OPC + Pozzolana (fly ash 15–35%) + Gypsum; provides better
durability and reduced permeability.
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29. Loss on Ignition (IS 12269:2013): For OPC 53 grade, should not exceed 4% by mass.
30. Fineness of Low Heat Cement (IS 12600:1989): Minimum 320 m²/kg by Blaine’s method.
31. Hydrophobic Cement: Contains water-repellent admixtures; suitable for water structures; same 28-
day strength as OPC.
32. Rapid Hardening Cement (IS 8041:1990): Initial setting ≥ 30 min, Final ≤ 600 min (Vicat method).
33. Le-Chatelier Apparatus: Measures soundness (free lime only); Vicat → setting time, Slump cone →
workability, Marsh cone → flow.
34. Lime Content in OPC: 60–67%; excess causes unsoundness, deficiency reduces strength.
35. Plaster Dots: 15×15 cm, 10 mm thick patches spaced ~2 m apart; used for uniform plaster
thickness.
36. Wet Process (Cement Manufacture): Clinker forms at 1500–1600°C; flexible for raw materials but
fuel-intensive.
37. Tricalcium Aluminate (C₃A): Causes flash set and high heat (865 J/g); excess → quick setting
cement.
38. Tensile Test on Cement: Load applied centrally to avoid eccentricity; measures tensile (indirect
compressive) strength.
39. Calcium Decahydrate: Not a hydration product; C₃S → early strength, C₂S → late strength, Ca(OH)₂
→ reacts with sulfates causing damage.
40. Heat of Hydration Order: C₂S < C₄AF < C₃S < C₃A (C₃A highest, C₂S lowest).
41. Final Setting Time: Needle should not penetrate more than 0.5 mm; no visible impression indicates
final set.
42. Low Heat Cement (IS 4031): C₃A↓, C₂S↑; heat of hydration ≤ 65 cal/g after 7 days.
43. Minimum Water-Cement Ratio: 0.36 required for full hydration; total ~38% by weight for
workability.
44. Standard Consistency: Vicat plunger penetrates 5–7 mm from bottom of mould.
47. Setting Times: OPC/RHC: 30 min (initial), 600 min (final); HAC: 3.5 hr (init), 5.5 hr (final); LHC: 1 hr
(init), 600 min (final).
48. Quick Setting Cement: Used in underwater works; sets fast and gains early strength.
50. Quick Setting Cement (Detail): C₃A-rich; initial set 5 min, final set 30 min; ideal for underwater
concreting.
51. Retarders: Slow down hydration; accelerators speed strength gain; plasticizers improve workability.
52. Hydration Reaction: Anhydrous compounds + water → hydrated compounds (C-S-H gel); key to
binding strength.
53. Portland Cement in Mortar: Increases compressive and tensile strength; lime weaker, sand adds
volume only.
54. High Alumina Cement (HAC): Initial set 2.5 hr, final 5 hr; shorter final set than OPC.
55. HAC Production: Fused bauxite + lime; very reactive, high strength, not compatible with additives.
56. Dicalcium Silicate (C₂S): 25–40% of cement; gives long-term strength, slow hydration (260 J/g).
57. Cement Storage (IS 4082:1996): 600 mm clearance, stack ≤10 bags high, width ≤4 bags, dry
ventilated space.
58. Blaine’s Air Permeability Test: Measures specific surface area (m²/kg); higher fineness = faster
hydration.
59. Quick Setting Cement Use: Ideal for grouting and underwater concreting; sets fast but normal
strength rate.
60. Tricalcium Silicate (C₃S): Gives early strength; heat of hydration 500 J/g; good for cold weather
concreting.
61. Cement Kiln Temperature: 1300–1500°C; forms clinker from limestone and clay.
62. OPC 53 Strength: 27 MPa (3 days), 37 MPa (7 days), 53 MPa (28 days); soundness ≤10 mm (Le-
Chatelier) or 0.8% (Autoclave).
63. Fine vs Coarse Cement: Finer → faster heat evolution, higher early strength, more shrinkage risk,
less bleeding.
64. Total Water Requirement: ~38% by weight for complete hydration and workability; w/c <0.35 =
incomplete hydration, >0.45 = shrinkage & low strength.
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65. Queen Closer: Brick cut longitudinally into two equal halves.
66. Water Absorption (IS 1077:1992): For Class 25 bricks ≤ 15% by weight after 24 hrs.
67. Frog in Brick: 10–20 mm deep, 100 × 40 × 10 mm; provides mortar key and reduces weight.
68. First-Class Bricks: Crushing strength ≥ 10 N/mm²; used for exposed masonry and flooring.
69. Bullnose Brick: One rounded edge; used at corners, steps, verandahs.
71. Good Brick Earth: Contains 50–60% silica for uniform shape and crack resistance.
72. Magnesia in Brick Earth: Should be < 1%; excess causes yellow tint and decay.
74. Jhama Brick (4th Class): Overburnt, brittle; used as ballast for floors/foundations.
75. Brick-Nogged Wall: Timber frame with half-brick infill; strong and fire-resistant.
77. Compressive Test (IS 3495 Part 1): Load rate = 14 ± 2 N/mm²/min.
80. Double Flemish Bond: Flemish on both faces; stronger and aesthetic.
82. Formwork Removal (IS 456:2000): Columns/beams/walls = 16–24 h; slabs = 3–14 d; beams = 7–21
d.
83. Exceptional Bricks: 50–60% silica, 20–30% alumina, < 5% lime, 5–6% iron oxide.
84. Underburnt Bricks (3rd Class): Soft, high absorption (25%); for temporary works.
85. Brick Strength Tolerance: Individual brick ≥ 80% of class strength (IS 1077:1992).
86. Good Brick Clay Composition: 20–30% Al₂O₃, 50–60% SiO₂, < 5% CaO, 5–6% Fe₂O₃, < 1% MgO.
89. Best Soil for Bricks: Weathered clay or silty clay (plastic and cohesive).
90. Soaking Bricks: Prevents suction of water from mortar and improves bond.
92. Frog Function: Forms keyed joint between brick and mortar.
93. Tempering: Adding water to clay and leaving it to soften before molding.
94. Queen Closer (Half): Brick cut along length → half width of original brick.
96. Hollow Bricks: 20–25 mm wall; thermal, sound, and moisture insulation; 4× faster laying.
97. Pug Mill: Machine for tempering clay into plastic state.
98. Lime-Cement Mortar Ratio 1:1:6: Cement gives strength; lime provides plasticity.
99. Compressive Strength (IS 2185 Part 1:2005): Open/closed cavity blocks ≥ 3.5 N/mm².
100. Cement Mortar: Best for water-logged areas due to high strength and impermeability.
101. Brick Classes: 1st (15% abs, ≥10.5 MPa), 2nd (22%, 7 MPa), 3rd (25%), 4th = overburnt.
104. Brick Classification (IS 1077:1992): Classes = 35, 30, 25, 20, 17.5, 15, 12.5, 10, 7.5, 5, 3.5
(MPa).
105. Cant Bricks: Cut at angle (30°, 45°, 60°); used for corners and jambs.
106. Perforated Bricks: Water absorption ≤ 15%; light, strong, used in walls and partitions.
107. Iron Oxide (5–6%): Gives red color and helps fuse lime & silica.
LIME & MORTAR SECTION
108. Hydraulic Lime: Sets under water; made from kankar/clayey limestone; used for structural
works.
109. Hydraulic Lime Composition: 70–90% limestone + 10–30% clay; sets even underwater.
111. Dense Fine-Grained Lime: Slakes slowly due to low porosity and high purity.
112. Quicklime (CaO): Obtained by calcining limestone; used in glass, porcelain, bleaching
powder.
113. Hydraulic Lime (Detail): From kankar or impure limestone; sets fast and underwater.
114. Slaked Fat Lime: Used in plastering; highly plastic, white, smooth finish.
116. White (Fat) Lime: 95% CaCO₃; expands 2–2.5× on slaking; used for plastering &
whitewashing.
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117. Growth rings (annual rings) help determine the age of a tree.
118. Fumigation is not a non-chemical termite control method—it uses toxic gases.
119. Rind gall: thickened wood over injured tree parts.
120. Torn grain: surface depression caused by tool fall, tearing wood fibers.
121. Particle boards: low-density boards (12–19 mm thick) made of lignocellulosic material and binder.
122. Rind gall forms when sapwood grows irregularly over cut branches, causing cavities.
123. Plywood resists splitting due to alternating grain directions.
124. Timber durability: High > 120 months; Moderate = 60–120 months; Low < 60 months.
125. Non-refractory timbers (e.g., Chir, Deodar) catch fire easily.
126. Post: vertical compression member < 300 mm thick.
127. Endogenous trees (e.g., Bamboo) grow inward and are non-structural.
128. Teak is best for sleepers due to resistance to decay and ants.
129. Glulam = parallel grain layers glued; Plywood = cross-grain veneers.
130. Good timber shows a hard, shining, dark surface when cut.
131. Medullary rays transport water laterally and store food in trees.
132. Star shakes: radial cracks from bark inward due to temperature variation.
133. Kiln seasoning reduces timber strength loss to < 10%.
134. Star shakes form from frost or heat cracks, widening outward.
135. Plywood is pressed at 100–150 N/cm² and 100–130 °C for strength.
136. First-class timber = High durability > 10 years.
137. IS 287: Zones classified by relative humidity < 40%, 40–50%, 50–67%, > 67%.
138. Checks: surface cracks along grain due to uneven drying.
139. Upset: bulge from crushed fibers during tree growth or felling.
140. Fireproof timber by soaking in ammonium sulphate solution.
141. Star shakes: radial splits, wide at bark, narrow at pith.
142. Fungi/insects cause decay and strength loss in timber.
143. Longitudinal cracks reduce shear and tensile strength in timber.
144. Knots are natural branch bases—not seasoning defects.
145. IS 303:1989 – 3-ply plywood thickness = 3 to 6 mm.
146. Timber weight is specified at 12% moisture (IS 399-1963).
147. Seasoning dries timber to optimum moisture, improving strength.
148. E⊥ : E∥ = 1/20 to 1/12; wood is strongest along the grain.
149. Flakiness index = % particles < 0.6× mean dimension.
150. Timber specific gravity test specimen: 50 × 50 × 150 mm (IS 1708:1969).
151. Fineness Modulus = Σ (cumulative % retained) / 100.
152. Chert: smooth-surface fine-grained silica rock aggregate.
153. Aggregate Impact Test: 15 blows from 13.5 kg hammer at 380 mm drop.
154. Soundness test checks aggregate resistance to weathering/expansion.
155. Clinker (cinder) aggregates = light, porous burnt coal/wood pieces.
156. Fine aggregate grading → Zone I (fine) to Zone IV (coarse) (IS 383:1970).
157. Use SSD aggregates to maintain correct water–cement ratio.
158. Friction test: rubber shoe slide = 75 ± 1.5 mm (IS 2386 Part IV).
159. Elongated aggregates > 1.8 × mean size; undesirable for pavements.
160. Fine aggregate passes 4.75 mm sieve (IS 383:1970).
161. IRC 110:2005 – surface dressing aggregate absorption ≤ 0.01%.
162. Water absorption test: 2000 g sample dried for 24 ± 0.5 hrs (IS 2386 III).
163. Flakiness index → particles < 0.6× mean size; not for < 6.3 mm aggregate.
164. IS 383:2016 – deleterious material in fine aggregate ≤ 0.05%.
165. IS 2386 (Part IV): procedure for flakiness & elongation index.
166. Bulking of sand → 20–40% volume increase due to surface moisture.
167. Bloom = dull paint patches from poor ventilation.
168. Oil varnish = most durable; made with hard resins + linseed oil.
169. Lead acetate = drier, not solvent; accelerates oxidation.
170. Water is thinner in plastic paint (eco-friendly, easy cleanup).
171. French polish = spirit varnish for hardwood grain defects.
172. Plastic paint uses water as thinner; turpentine for oil paint.
173. Varnish protects wood and enhances grain & shine.
174. Water varnish = for maps/pictures (shellac + ammonia/baras).
175. Litharge = drier; solvents = turpentine, white spirit, naphtha, etc.
176. Turpentine oil = common paint thinner (volatile organic compound).
177. Vehicle = binder in paint ensuring uniform spreading.
178. French polish = resin + spirit varnish for hardwood finish.
179. Cellulose paint = quick-drying, smooth, solvent-evaporating finish.
180. Aluminum paint = oil-based paint with aluminum powder for corrosion resistance.
181. French polish = spirit varnish (resin + methylated spirit) for glossy hardwood finish.
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182. As per IS 15489:2004, water is the thinner for plastic emulsion paints.
183. Paint base = metallic oxide (e.g., white lead, red lead, zinc oxide); provides opacity & binding.
184. Brittleness = loss of flexibility & adhesion, causing paint film cracks.
185. Max surface drying time for Class A plastic emulsion = 45 min (IS 15489:2004).
186. Foxiness is not a paint defect; common defects: blistering, bloom, flaking, sagging, etc.
187. French polish = resin + methylated spirit; quick-drying varnish for hardwoods.
188. Distemper is water-based; water used as thinner, not turpentine or naphtha.
189. Acid value of Type-1 linseed stand oil = 6 (IS 79:1975).
190. Asbestos paint = fireproof paint; used for metal roofs & basements; use reduced due to health risks.
191. Flaking = paint film loosens due to poor adhesion or thick coat.
192. PVC (Pigment Volume Concentration) = pigment volume / non-volatile volume; low PVC → glossy
finish.
193. Crushing strength of laterite stone = 3.2 N/mm².
194. Kankar = sedimentary impure limestone used for hydraulic lime.
195. Coefficient of Hardness = 20 × (20 – loss in weight).
196. Artificial stone = cement + sand + aggregate; e.g., Ransom stone (32 N/mm²).
197. Tamping bar packs explosives tightly in drill holes.
198. Laterite = sedimentary rock rich in Fe & Al oxides; used for rough masonry.
199. Smith’s test checks presence of soluble matter in stone (clear water = good stone).
200. Stone seasoning (6–12 months) removes quarry sap, increasing hardness.
201. Good building stone: Sp. gravity ≥ 2.7, hardness > 17, toughness > 13, strength > 100 N/mm².
202. Quoins = corner blocks; Closures = bond fillers; Perpends = vertical joints; Reveals = opening sides.
203. Stone dressing = shaping rough quarried stones for construction.
204. Granite = best for bridge abutments, piers, dams; durable igneous rock.
205. Gypsum = chemically precipitated sedimentary rock (CaSO₄·2H₂O).
206. Sedimentary rocks = formed by weathering, deposition & cementation.
207. Stratified rocks split along bedding planes (e.g., sandstone, shale).
208. Dolerite = hypabyssal igneous rock, fine-grained, shallow formation.
209. Unit weights (kg/m³): Cement 1440, Steel 7850, Sand 1600–2000, Granite 2620, Brick 1600–1920.
210. Igneous rocks = formed by solidified molten magma (e.g., granite, basalt).
211. Mohs hardness scale: 1 (Talc) → 10 (Diamond).
212. Foliated rocks split in one direction (e.g., slate, schist, gneiss).
213. Igneous rocks form by cooling magma; e.g., granite.
215. Rhyolite = acid igneous rock (>66% SiO₂); Dolerite/Gabbro = basic.
216. Sedimentary rocks = formed by deposition and compaction (e.g., sandstone).
217. Basalt = porous igneous rock rich in Fe & Mg; dark-colored.
218. Argillaceous rock = clay-based sedimentary rock (e.g., slate, schist).
219. Igneous rocks = from cooled magma; sedimentary = deposited; metamorphic = heat/pressure.
220. Chemically precipitated sedimentary rock = gypsum.
221. Silicious rocks = silica-based (e.g., sandstone).
222. Specific gravity of quartz = 2.65.
223. Quartz hardness = 7 on Mohs scale.
224. Coefficient of hardness = 20 × (20 – loss in weight).
225. Foliated texture = minerals aligned in parallel layers (metamorphic rocks).
226. Acrylic sheets = 10–17× stronger than glass, 93% transparent, lightweight.
227. Porcelain = ceramic insulator used in switches and sockets.
228. Wall putty = calcium carbonate + linseed oil; smoothens wall before painting.
229. Crown glass = alkali-lime silicate with 10% K₂O; used in eyeglasses.
230. Wired glass = wire mesh embedded to retain shape when broken.
231. Addition polymerization = monomers join without by-products (e.g., polyethylene).
232. Galvanic corrosion = corrosion of one metal (e.g., copper) when in contact with another (steel).
233. Window glass = 60–75% silica for transparency and hardness.
234. Plaster of Paris = CaSO₄·½H₂O; quick-setting gypsum plaster.
235. Asbestos = non-porous, fire & acid resistant; used in sheets and tiles.
236. Lime gives stiffness, not color or shine, to glass; potash adds color & lowers melting point.
237. Bitumen = most common material for damp proofing.
238. Class 3 flooring tile flexural strength ≥ 2.5 N/mm² (IS 1478:1992).
239. Mangalore tile overlap: lengthwise = 60 mm, widthwise = 25 mm (IS 654:1992).
240. Density (kg/m³): Water 1000 < Cement 1440 < Brick 1800 < Steel 7850.
241. Geotextiles = woven/nonwoven polymer fabrics for separation, filtration, and drainage.
242. Chalcopyrite = CuFeS₂; main copper ore.
243. Unconformity = erosion/non-deposition surface in rock sequence.
244. ↑ Cement-aggregate ratio (constant W/C) → ↑ strength, ↓ workability.
245. Cube size: 100 mm (≤20 mm aggregate), 150 mm (>20 mm).
246. Mixes: M5 (1:5:10), M7.5 (1:4:8), M10 (1:3:6), M15 (1:2:4), M20 (1:1.5:3).
247. M15 = PCC; M20 = RCC; higher grade → higher compressive strength.
248. Steam curing → rapid strength gain, ideal for precast works.
249. Segregation → honeycombing & surface scaling from over-vibration.
250. Shrinkage ↑ with ↑ cement content and grade.
251. CRRI charts relate compressive strength & W/C ratio.
252. Admixtures modify setting time, workability, segregation, and bleeding.
253. Water for 1 bag cement @ W/C = 0.6 → 30 kg water.
254. Concrete ingredient temperature = 27°C ± 2°C (not 37°C).
255. Slump cone: top 10 cm, bottom 20 cm, height 30 cm.
256. Fine-grained aggregates → high strength concrete.
257. Ferrocement = wire mesh + mortar; thin, strong, risk of corrosion.
258. Slump rod: 60 cm × 16 mm; 25 strokes/layer × 4 layers.
259. Drying shrinkage ↑ with humidity, time, W/C; avoid prolonged sun exposure.
260. Acetic acid (vinegar) disintegrates concrete; avoid organic acids.
261. Na₂CO₃ & NaHCO₃ accelerate setting but reduce strength.
262. Concrete = Cement + Sand + Aggregate + Water.
263. Concrete can be pumped up to 80 m vertical and 400 m horizontal.
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264. Pumping is ideal for long-distance concrete transport (e.g., tunnel linings); conveyors risk segregation.
265. For long-distance pumping, velocity above 45 m/min ensures good concrete flow.
266. Concrete proportioning depends on bulking, absorption, workability, and aggregate shape/texture.
267. Bonding admixtures (rubber/PVC/PVA) improve bond between old and new concrete.
268. Max free fall of concrete to avoid segregation = 1.5 m (IS 456:2000).
269. Recommended slump (mm): pavements 25–75, reinforced slabs 75–100, tremie 100–150.
270. Aggregates must be clean, strong, hard, and free from clay or organic coatings.
271. Sulfate attack forms gypsum and ettringite, causing expansion and cracking.
272. Durability depends on W/C ratio, cover, cement quality, compaction, and curing.
273. Heavily reinforced sections need high workability; slump = 75–100 mm.
274. Creep coefficient ↓ with loading age: 7 d → 2.2, 28 d → 1.6, 1 yr → 1.1.
275. Workability = ease of mixing, placing, compacting; excess water → bleeding & shrinkage.
276. High-density concrete: 3360–3840 kg/m³; normal: 2400; light-weight: 1900 kg/m³.
277. Sea sand unsuitable for construction due to high salt → corrosion risk.
278. Plowman’s equation relates strength and maturity with ≈3 % error.
279. 0.1 % sugar delays setting ≈5 h; 0.2 % → 9–11 h.
280. Shrinkage mainly depends on water added during mixing.
281. Poor compaction → air voids → porous, weak concrete.
282. Concrete properties: Fresh (workability) and Hardened (strength, durability).
283. Screed vibrator best for slabs < 20 cm; internal vibrator for RCC.
284. Rigid damp-proof material = cement concrete; flexible = bitumen, asphalt, metal sheets.
285. Modulus of rupture (f) = 0.7 × √fck; measures flexural strength.
286. Sugar = retarder; delays hydration, useful in hot weather concreting.
287. Max aggregate size ≤ ¼ of member thickness; independent of fine-aggregate gradation.
288. Chloride + sand mix unsuitable for capping due to corrosion; use cement paste/mortar.
289. Height : diameter ratio of concrete cylinder = 2 : 1 (IS 516).
290. In PPC, Ca(OH)₂ reacts with pozzolana → C-S-H → improved chemical resistance.
291. Coarse aggregate volume fraction (IS 10262:2019): 10 mm → 0.50–0.54; 20 mm → 0.62–0.66; 40 mm
→ 0.71–0.73.
292. Workability depends on W/C, aggregate shape, size, texture — not on curing method.
293. As per IS 10262:2019 Table 5 — coarse aggregate % varies by sand zone & aggregate size.
294. V-funnel test not used for normal concrete workability (used for self-compacting concrete).
295. Flexural strength specimen size = 150 × 150 × 700 mm (IS 516:1959).
296. Compressive strength specimens: 150 mm cubes or 150 × 300 mm cylinders.
297. Cement bags: stack ≤ 10 high, 30 cm from wall, on wooden planks 15–45 cm above floor.
298. Smaller difference between min & mean strength → better quality control (σ = SD).
299. Accelerators (e.g., CaCl₂) speed up strength gain; CH₃OH = not accelerator.
300. Chlorides < 0.6 kg/m³; pH 6–8.5; sugar retards setting; entrained air improves freeze-thaw resistance.
301. Lightweight concrete = low density; fiber concrete = cement + fibers for toughness.
302. Void size order: Entrapped > Entrained > Gel > Capillary.
303. Compressive strength ∝ 1/(W/C ratio).
304. Superplasticizers (SMF, SNF, Lignosulphate) reduce water up to 30 %, increasing strength.
305. Shrinkage ↓ with low W/C & longer curing; unaffected by cement content if water constant.
306. Segregation = coarse particle separation; Bleeding = water rise; Shrinkage = volume loss.
307. Vee-Bee test (0–50 mm slump) measures workability — not aggregate suitability.
308. Dynamic loading can fracture over- or under-reinforced concrete sections.
309. Bleeding = upward water migration → weak surface & poor durability.
310. Crack control in dams: use low-heat cement, cooling, contraction joints — not pre-heating.
311. Ordinary concrete: M10–M20; Standard: M25–M60; High strength: > M60.
312. Vee-Bee time for low-workability concrete = 10–20 s.
313. Curing methods: water curing, membrane curing, steam curing, infrared radiation.
314. Example: W/C = 0.65 → Water = 0.65 × Cement; Gel-space ratio = 0.678.
315. Segregation causes honeycombing, sand streaks, and porous structure.
316. Membrane curing: waterproof sheet (bitumen/wax film) prevents moisture loss for 7 days.
317. Ideal W/C ratio for hand mixing = 0.5 – 0.6.
318. Excess water ↑ porosity ↓ density & strength.
319. Vee-Bee test = workability (low slump ≤ 50 mm); expressed in Vee-Bee seconds.
320. Fly ash = thermal power by-product (rich in SiO₂); improves workability & durability.
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Revision Notes (IS code-based)” for printing or digital revision?
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1.1 (a) Blast furnace cement → mass concrete; Quick setting → gypsum-free; Rapid hardening → high early
strength; High alumina → chemical resistance.
1.2 (b) Blaine’s air permeability → cement fineness.
1.3 (b) Expansion due to free lime & magnesia → soundness test.
1.4 (a) Calcium chloride → accelerates setting/hardening in extra rapid hardening cement.
1.5 (a) HAC → very reactive, high early strength, suitable for cold regions.
1.6 (*) Only C₃A → flash set; Alkalis → accelerate setting.
1.7 (c) C₃S → early strength; total heat same for fine/coarse, fine → lower setting time.
1.8 (d) Slag cement → low heat, sulfate resistance → marine/mass concrete.
1.9 (a) Gypsum prevents flash set by controlling C₃A reaction.
1.11 (b) C₃S & C₂S → calcium silicate hydrate + Ca(OH)₂; C₃S → early, C₂S → ultimate strength.
1.12 (a) Fine cement → more surface area → faster hydration, strength & heat.
1.13 (b) Low heat cement → minimal shrinkage; Rapid hardening, LHC, SRC compositions given.
1.14 (d) Super sulphated → slag-based; HAC → non-OPC, fast strength, no admixture.
1.16 (a) Finer cement → more hydration surface → faster reaction.
1.17 (c) Lower C₃A → less heat, higher ultimate strength; products: C-S-H & Ca(OH)₂ (~20–25% volume).
1.18 (a) Mould size → 7.06 cm cube (IS 4031 Pt-6).
1.19 (b) OPC SG → 3.15 (Le-Chatelier flask).
1.20 (d) Quick setting → Al₂(SO₄)₃ + fine grinding; sets <5 min, hardens <30 min.
1.21 (c) CS + C₂S → 70–80%; C₃S → early strength, C₂S → ultimate & chemical resistance.
1.22 (c) HAC initial set ≥20 min, White cement <1% Fe₂O₃, LHC slow hardening.
1.25 (c) Low heat cement → slow heat → suitable for dams, ultimate strength = OPC.
1.26 (b) Pozzolanic → low heat; Rapid hardening → early strength; SRC → C₃A <5% → sulfate resistance;
HAC → high heat → frost & acid resistant.
1.27 (c) Initial set ≥30 min, final ≤600 min (IS 12269).
1.28 (c) C₂S → ultimate strength, C₃S → initial strength.
1.30 (b) Dicalcium silicate → ultimate, Tricalcium silicate → early strength.
1.31 (c) Setting & hardening → hydration & hydrolysis.
1.32 (a) Raw material oxides: Alkalis 0.4–1.3%, SO₃ 0.5–6%, MgO 0.1–3%, others ~1–3%.
1.33 (c) Cement compounds: C₃S 30–50%, C₂S 20–45%, C₃A 8–12%, C₄AF 6–10%.
1.35 (a) Fine cement → higher surface → faster hydration.
1.36 (c) C₃S requires 23% water, C₂S 21%; bound water 23%, gel water 15% → total 38% by weight.
1.37 (d) Initial set test → 0.85 × water for standard paste (IS 4031 Pt-5).
1.38 (d) 50 kg cement → ~35 L volume.
1.39 (c) Low heat cement → slow strength gain, ultimate = OPC; CaO 60–67%, SiO₂ 17–25%, Al₂O₃ 3–8%.
1.40 (d) Water for initial setting → 0.85 W.
1.41 (b) OPC compressive strength (N/mm²): 33G 3/7/28 days → 16/22/33, 43G → 22/33/58, 53G →
27/37/…; MgO >6% → expansion & cracking.
1.43 (c) Fineness → particle size, expressed as cm²/kg.
1.44 (a) C₃A → flash set, affects initial set.
1.45 (a) Gypsum prevents C₃A flash set.
1.46 (b) Finer cement → faster hydration → early strength.
1.47 (c) Free lime & MgO → volume change → unsoundness (soundness test).
1.48 (b) Fly ash → partial cement replacement; fineness & free lime control hydration & durability.
1.49 (b) Silica → strength, Alumina → quick set, Gypsum → retarder, MgO → delayed expansion.
1.50 (c) Low heat → mass concrete; ultimate = OPC.
1.51 (c) Low heat cement → slower set; set time ≠ strength.
1.52 (c) Water = 0.85P; Le-Chatelier → soundness.
1.54 (b) Cement 50 kg, density 1440 kg/m³ → volume 0.035 m³.
1.55 (d) Excess water → capillary, adsorbed, interlayer → evaporates → shrinkage & reduced strength.
1.56 (b) High C₃S & fineness → early strength; proper gypsum → controlled setting.
1.57 (c) Entrained air → better plastic concrete, workability, no effect on final set.
1.58 (c) Fuel particles ↑ viscosity; pozzolanic additives ↑ strength via C-S-H.
1.59 (c) CAF → fast hydration; CA reacts immediately.
1.61 (a) Hydrophobic cement → water-repellent; White cement → Fe₂O₃ ≤1%.
1.62 (b,c) Fly ash → partial cement replacement.
1.63 (a) Fly ash → delays set, reduces early strength & heat, improves long-term strength & chloride
resistance; reduces ASR & slightly affects carbonation.
1.64 (d) C₂S → later strength (>28 days).
1.65 (c) Creep: sandstone 1600, basalt 1200, limestone 800 N/mm² (28 days).
1.66 (a) Expansive cement → slight expansion over time; shrinkage-compensating & self-stressing types
exist.
1.68 (c) Deliquescence → absorbs moisture until dissolved; e.g., CaCl₂, NaOH.
1.69 (c) Air permeability → cement fineness.
1.71 (d) Pozzolana cement → low initial strength.
1.72 (d) Pozzolana → siliceous, non-cementitious, reacts with lime to form cementitious compounds.
1.73 (b) Cement compounds %: C₂S 25–40% → slow hydration, chemical resistance; C₃S → early strength &
hardness; C₃A 5–11% → flash set; C₄AF 8–14% → flash set, low heat.
1.74 (c) Low heat → mass concreting; Rapid hardening → quick repair; HAC → refractory, resistant; Quick
set → underwater.
1.75 (d) Wet process → low cost, slurry homogeneity; long kiln → less responsive vs. short kiln (dry).
1.76 (a) OPC 43G → 3 days → 23 MPa.
1.77 (d) OPC → CaO 60–67%, Al₂O₃ 8–17%.
1.78 (c) Vicat → consistency & setting; Autoclave → unsoundness; Blaine → fineness; Le-Chatelier →
specific gravity.
1.79 (a) Sulfur → expansion; Loss on ignition → moisture; Insoluble residue → impurities.
If you want, I can also convert all of this into a single compact Word-ready paragraph with proper
formatting, so you can paste it directly and it will look clean.
Here is a sample of how your serially numbered four-liner notes (points 1–10) from "paste.txt" would look,
each grouped for concise revision and including formulae and materials concepts as needed.
1. Optimum temperature for concrete curing is 27∘ 𝐶as per IS standards for effective hydration and
strength.
Ambient Indian climate supports adequate warmth required for curing.
IS Code gives guidelines for curing procedures and preferable temperature.
Proper curing enhances concrete durability and overall performance.paste.txt
2. Slump test is widely used for evaluating workability, suitable for 25–125 mm slump range.
Simple apparatus and procedure make it popular in site testing for medium-high workability.
Compacting factor test is more accurate for low workability mixes.
Vee-bee consistometer is suited for stiff, low workability concrete mixes.paste.txt
3. IS516 compression strength testing uses cube size 15 cm, room temp 27 ± 3∘ 𝐶, minimum 90%
humidity.
failure load
Specimens cured 7 or 28 days, compressed to failure with result = .
area
Test setup includes vibration-free storage and moisture environment.
Compressive strength estimates durability and load-carrying capacity.paste.txt
4. Bulking of sand is not considered in weight batching but must be addressed in volume batching.
Bulking is the increase in sand volume due to moisture content, relevant for mix accuracy.
Volume measurement can overestimate actual sand content—adjust for bulking effects.
Proper handling prevents under or over-cohesive concrete mixes.paste.txt
5. For Cylinder strength ratios (MPa), modulus of rupture to compressive strength, and direct tensile
strength ratios:
Normalized data shows strength development at 7, 14, 21... up to 63 days.
Curves and table values are guided by IS code and practical relationships in concrete design.
Ratios support estimation for design calculations and material selection.paste.txt
8. High temperature hydration releases calcium hydroxide, which reacts with silica in aggregates.
Forms insoluble, strong compounds with better sulfate resistance (autoclaved products).
Reduces leaching and efflorescence, initial shrinkage and moisture movement.
Steam curing increases strength but may reduce bond by 50% compared to normal curing.paste.txt
9. Rounded aggregates offer minimum voids and surface area, requiring less cement paste.
However, lack of interlocking makes them unsuitable for pavements/high strength concrete.
Angular aggregates provide better bonding and strength in concrete matrix.
Aggregate shape affects workability, strength, and material economy.paste.txt
10. Pulse velocity Non-Destructive Test (NDT) determines uniformity and quality of concrete.
Used for establishing modulus of elasticity, estimating concrete strength, and setting characteristics.
Works on both fresh and hardened concrete, using ultrasonic waves.
Great! Here are the next serially numbered, four-liner notes for points 11–20 from "paste.txt," in
the same format as before:
11. If the coefficient of thermal expansion of aggregate and cement paste differs by more than
5.4 × 10−6 per °C, bond breakup may occur upon temperature change.
Durability of concrete in freeze-thaw cycles is impacted by mismatch in expansion coefficients.
Thermal properties like specific heat and conductivity are critical in mass concrete and insulation
use.
Proper pairing of materials ensures thermal stability and longevity of structures.paste.txt
12. Loss of workability with time is due chiefly to evaporation of moisture from the concrete.
Plasticity can be maintained by minimizing evaporation or by using admixtures.
Timely placement and compaction are essential for consistent quality.
Workable concrete yields better compaction and higher final strength.paste.txt
13. Pozzolanic materials are finely ground siliceous substances which react with calcium hydroxide from
cement hydration.
They form extra cementitious compounds, enhancing chemical resistance and reducing
permeability.
Pozzolanic action turns Ca(OH)₂ into stable, insoluble products, boosting durability.
Examples are fly ash, silica fume, and ground granulated blast furnace slag.paste.txt
14. Retarders slow cement setting either by forming a thin coating on particles or by increasing
molecular distance among reactives.
Examples include soluble carbohydrates (sugar, starch), some inorganic salts, casein, gypsum, and
lignosulphonates.
Retarders are useful in hot weather concreting or for longer workability window.
Proper dosage avoids delayed strength gain and performance drop.paste.txt
15. Air entrainers are compounds like wood resins, sulphonated substances, animal/vegetable oils, and
various wetting agents.
They create millions of tiny air bubbles, improving concrete workability and freeze-thaw durability.
Entrained air acts as flexible bearings, improving plastic and hardened properties.
Effective for concrete in cold climates or where durability is a concern.paste.txt
16. Bleeding is a type of segregation where some water migrates to the surface due to its low specific
gravity.
It forms shrinkage cracks, water voids, and weakens the aggregate-cement bond.
Can be reduced by finer cements, pozzolans, air-entraining agents, or better grading.
Unchecked bleeding increases risk of delamination and surface defects.paste.txt
17. Workability increases with higher water content, but excessive water reduces compressive strength.
IS 456-2000 prescribes minimum cement content for durability; water-cement ratio is key to
strength.
Segregation from poor mix stability can produce weak zones.
Balance water, cement, and aggregate for durable, workable concrete.paste.txt
18. Ultrasonic pulse velocity test is used for non-destructive estimation of concrete strength.
Test involves sending ultrasonic pulses through concrete and measuring velocity.
Reliable for assessing quality, uniformity, and presence of voids without damage.
Widely used in core testing and structural health monitoring.paste.txt
19. Standard batching tolerances are: Cement ±1%, Water ±1%, Aggregate ±2%, Admixture ±3%.
Ensures accurate mix proportions and consistent quality.
Tolerances apply to both required weight and minimum 0.3% of scale capacity.
Precise batching is vital for reproducible, high-quality concrete mixes.paste.txt
21. Split tensile test is performed on cylindrical or cubical specimens and can use the same sample as
compressive strength tests.
Line loading induces uniform tensile stress across most of the loaded diameter, following elastic
analysis.
Useful for indirectly measuring the tensile strength of concrete.
Tensile tests help assess cracking resistance under load.paste.txt
22. IS 456-2000 requires at least 7 days moist curing for concrete; IS7861 (Part-1) requires 10 days in
hot weather.
Compressive strength after one year’s continuous curing is about 40% higher than 28-day cured
concrete.
Moist curing done for 7–14 days achieves 70–85% of the 28-day strength.
Skipping moist curing reduces strength by up to 40%, impacting durability.paste.txt
23. Superplasticizers increase workability and permit a lower water-cement ratio, resulting in higher
concrete strength.
Used for highly reinforced structures, flowing concrete, or where vibration is difficult.
Improves the ease of placement, reduces segregation, and enhances density.
Allows design of mixes for complex formwork and strength requirements.paste.txt
24. With water-cement ratios below 0.4, use of crushed aggregate leads to strength gains up to 38%
compared to rounded aggregates.
Crushed aggregate offers better interlinking and less voids in the mix.
For lean mixes, aggregate selection impacts both strength and mix economy.
Aggregate shape and gradation influence compaction and maximum strength achievable.paste.txt
25. Higher water content increases fluidity and workability, but a high aggregate-cement ratio lowers
mix quality.
Large aggregate size improves workability, while flaky, angular particles make mix harsh.
Smooth, rounded aggregates give best workability; well-graded aggregate minimizes voids.
Use of admixtures can fine-tune mix properties according to site requirements.paste.txt
• High: 100–175 mm, CF 0.95, Vee-bee 0–3 sec; used for varying concrete applications from roads to
columns.paste.txt
• Vibrated/mass concrete: 12–25 or 25–50 mm, chosen per ease of compaction and placement
method.paste.txt
28. Hand compaction of heavily reinforced concrete requires high workability (100–150 mm slump).
Shallow sections placed with vibration need much lower workability (12–25 mm slump).
Adjust mix water or use plasticizers for required slump without sacrificing strength.
Slump adjustment ensures proper penetration and absence of honeycombing.paste.txt
30. Concrete strength varies inversely with water-cement ratio; more water means lesser strength.
Optimal water-cement ratios must be tailored to achieve target compressive strength.
Too high a ratio also risks segregation and weaker zones.
For durable concrete, control water, cement, and aggregate quantities carefully.paste.txt
31. Concrete is not strictly elastic; unloading after stressing to 0.5 of ultimate strength exhibits
permanent set.
With repeated load cycles between 0–0.5 of ultimate strength, the stress-strain curve approaches
linearity.
Creep varies linearly with sustained stress below 0.5 times ultimate strength.
Within these limits, assume concrete as a linear elastic material for most practical designs.paste.txt
32. Use of plasticizers and superplasticizers allows a reduction in water-cement ratio for desired
workability.
Lower water-cement ratio increases strength and reduces permeability.
Superplasticizers are effective where high workability or high strength is needed.
Such admixtures help design concrete for dense reinforcement and complex forms.paste.txt
33. Rebound hammer test assesses concrete surface hardness non-destructively by striking and
measuring rebound.
The hardness relates to elastic properties and is used as an indicator of strength.
It’s suitable for comparative investigations across different points on a structure.
Rebound number correlates with compressive strength, though calibration is essential.paste.txt
34. Smaller aggregate means greater surface area, requiring more cement for a given water-cement
ratio.
Smaller size improves bond and stress distribution, reducing stress concentrations.
Finer aggregates can pass through congested reinforcement, aiding compaction.
But more cement means increased cost and shrinkage potential.paste.txt
35. Packing of aggregates aims to minimize voids for optimal paste requirement.
Well-packed mixes increase density, strength, and reduce cost of extra cement paste.
Good packing also aids workability by optimizing aggregate interlock.
Aggregate grading critically influences packing efficiency and paste economy.paste.txt
36. Rebound hammer measures elastic rebound when concrete is struck with a plunger, indicating
surface hardness.
Proper calibration is needed; expected variations for a well-calibrated hammer are 15–20%.
Provides an approximate, quick estimate for field strength assessment.
Often used for quality assurance and repair/retrofit decisions.paste.txt
37. Pumped concrete is common for multistory buildings, tunnels, and bridges.
Mixes should have enough fines and suitable slump to avoid segregation.
Aggregate shape/size and mix design must support pumpability and flow.
Correct proportioning prevents blockage, honeycombing, and uneven surfaces.paste.txt
38. Sequence for concrete production: batching → mixing → handling → transportation → placing,
compaction, finishing → curing.
Each step must be carefully controlled for uniformity and desired properties.
Errors or delays in sequence may lead to inferior quality or defects.
Adherence to procedure improves strength, durability, and aesthetics.paste.txt
39. Ratio of 7-day to 28-day strength is often around 65–75%, depending on cement and curing.
28-day strength is the primary reference for structural design.
Early strength assessment aids construction scheduling and formwork removal.
Longer curing generally increases total strength and durability.paste.txt
40. Compaction factor test is essential for determining workability, especially for mixes with low
workability.
Other related tests are slump cone, Vee-bee consistometer, and flow test.
Correct compaction factor ensures maximum strength and minimal voids.
Select test method based on expected workability and site requirements.paste.txt
41. At about 30∘ 𝐶, concrete color changes from gray to light pink, intensifies until 60∘ 𝐶, then lightens
again.
Such color changes reflect hydration changes and may indicate thermal exposure or overcuring.
Observation of color can provide quick field indication of heat exposure.
Pay attention during curing or fire exposure for possible structural alteration.paste.txt
42. Superplasticizers can reduce water content up to 30% for the same workability.
Lower water leads directly to higher strength and reduced permeability.
Such admixtures help with dense reinforcement, flowing concrete, and intricate forms.
They are essential in modern high-performance and precast concrete applications.paste.txt
43. Curing replenishes water lost by evaporation; it is necessary because water is lost to environmental
factors.
Proper curing prevents surface shrinkage and ensures proper strength development.
Curing methods include keeping surface wet or using curing compounds.
Lack of adequate curing is a leading cause of unsatisfactory concrete strength.paste.txt
44. Rebound hammer test is non-destructive and measures surface hardness by noting the rebound
when a plunger strikes concrete.
Estimates relative compressive strength and is used as a rapid comparative tool.
Good for field assessment, though it needs calibration against standard specimens.
Does not damage the concrete and leaves only minor surface marks.paste.txt
(𝑆 = standard deviation).
As per IS 456-2000, ensures at least 95% of test results surpass the characteristic strength.
Forms the basis of mix design to achieve reliable concrete performance.paste.txt
46. Design and manufacture control from material selection to proportioning is essential for vibration
benefits.
Incorrect vibration results in honeycombing, cold joints, cracking, and trapped air.
Excessive vibration leads to bleeding.
Each mix benefits from optimal, not excessive or inadequate, vibration for strength and
quality.paste.txt
47. Grading means the aggregate sample contains all fractions in proportion for minimal voids.
Well-graded aggregates require less cement paste, minimizing cost.
Grading ensures best packing density, reducing paste requirements and improving durability.
Aggregate grading impacts economy and mechanical properties of the mix.paste.txt
48. Fine aggregate percentage is calculated using relative fineness moduli; specific formula based on
sieve analysis results.
Target is to have balanced FM differences between fine and coarse aggregates for best mix.
Calculation helps in optimizing fine-coarse aggregate ratio for workability and strength.
A correct aggregate blend is crucial for achieving desired concrete properties.paste.txt
49. Concrete’s water-cement ratio increases with additional water, reducing strength.
Larger aggregate increases workability but decreases compressive strength for a constant mix.
Aggregate shape influences strength (round: low-medium strength, good workability; angular: high
strength, lower workability).
Mix proportioning must reconcile workability, strength, and economy.paste.txt
50. Reducing coarse aggregate and increasing fine aggregate in mix reduces workability for a given
water content.
Coarse aggregates provide higher workability due to less friction and reduced surface area.
More gel paste is available when using more coarse aggregate for the same water content.
Adjust fine/coarse aggregate ratios to control mix handling and compaction.paste.txt
Serially Numbered Four-Liner Notes (51–60)
51. Given fixed water content, increasing fine aggregate lowers workability, while more coarse
aggregate raises it.
Coarse aggregates mean less particle friction and more paste for easier handling.
Fine aggregate increases mix cohesion but also stickiness, making compaction harder.
Adjusting fine/coarse ratio is crucial for achieving target slump and compaction.paste.txt
52. Bleeding occurs when water rises to the surface of fresh concrete due to excessive vibrations or a
wet mix.
Can be checked with well-graded aggregates, pozzolana, air-entraining agents, finer/alkali cement,
or richer mix.
Leads to shrinkage cracks, water voids, and weak aggregate-paste bond.
Effective bleeding control is vital for good surface and structural quality.paste.txt
53. Under-pressure steam curing accelerates cement hydration, increasing compressive strength but
reducing shear.
Good for early strength in precast or cold climates but may compromise ductility.
Steam-cured concrete must be protected from rapid temperature change post-curing.
Balance need for speed with the requirement for toughness and durability.paste.txt
57. Estimate entrapped air; select water and fine/total aggregate ratio
59. Calcium chloride acts as an accelerator, more effective with slow hardening cement than rapid
hardening.
Speeds up hydration in slow cement, but rapid cement is already quick to hydrate.
Accelerators help with early formwork removal and winter concreting.
Should not be used in pre-stressed or reinforced concrete due to corrosion risk.paste.txt
60. Segregation is the separation of mix ingredients, often due to excessive water or improper
placement.
Wet mixes segregate faster, leading to non-uniform concrete and structural weakness.
Check with slump, aggregate grading, and controlled placement height.
Segregation prevention is key for homogeneous, strong, and durable concrete.paste.txt
61. Cement content depends on water-cement ratio, strength, and durability, not directly on difference
between mean and minimum strengths.
The right cement quantity is found by dividing water content by the required water-cement ratio.
Over-cementing raises cost and shrinkage; under-cementing reduces durability.
Follow IS code and performance requirements for mix design.paste.txt
62. Concrete strength is a function of both curing time and temperature; maturity = time × temperature
sum.
Higher maturity means higher final strength, all else being equal.
Consistent curing at recommended temperature ensures predictable strength gain.
Use maturity method for estimating early strength on site when accelerated schedules are
needed.paste.txt
63. For a given water-cement ratio, larger aggregate reduces cement demand but also lowers maximum
strength.
Fine aggregates provide better bond but require more paste, affecting economy.
Choose aggregate size to match strength, workability, and cost requirements.
Mix design must balance these factors according to IS and ACI recommendations.paste.txt
64. Fineness modulus (FM) is calculated using cumulative percent retained on specified standard sieves
as per IS 2386.
FM gives an idea of mean particle size—higher FM denotes coarser mix.
Sand with FM around 3.0 is considered balanced for general concrete use.
Aggregate grading and FM affect strength, cohesiveness, and finish quality.paste.txt
61. Static modulus of elasticity from loading differs from dynamic modulus due to creep in concrete.
Dynamic modulus (from ultrasonic pulse velocity) is usually higher as it’s unaffected by long-term
deformation.
Static modulus relates to gradual, sustained loading, while dynamic reflects instant elastic response.
Site engineers use both values to evaluate material stiffness and resilience.paste.txt
62. Fineness modulus indicates mean aggregate particle size; computed from series of IS-standard
sieves.
Sieves: 80 mm, 40 mm, 20 mm, 10 mm, 4.75 mm, 2.36 mm, 1.18 mm, 600 μm, 300 μm, 150 μm.
Higher FM means coarser aggregate, which affects workability and cement demand.
Aggregate grading based on FM crucial for optimized mix design and cost control.paste.txt
63. Improper compaction leads to porous concrete surfaces, which suffer from frost, carbonation,
oil/acid/sulfate attack.
Durability relies on dense matrix, achieved through adequate vibration and compaction.
Surface permeability increases risk of weathering, corrosion, and chemical deterioration.
Prevent defects with proper compaction, especially in exposed structural members.paste.txt
64. Mix design under IS456 and IS1343 considers multiple parameters:
Characteristic compressive strength, cement type, aggregate size and grading, water-cement ratio,
workability, durability, degree of quality control.
Holistic control at all stages ensures desired results and long-term performance.
Adopt code-based design for reliable, reproducible concrete quality.paste.txt
65. Non-destructive tests (NDT) include methods with minimal surface damage (partial NDT), e.g.
ultrasonic pulse velocity.
These tests evaluate density, elastic properties, and quality, independent of member geometry.
Dynamic tests are valued for speed and repeated-use without jeopardizing integrity.
Partial damage NDT may be needed for core strength calibration and repair decisions.paste.txt
66. Air-entrainers incorporate controlled, tiny air bubbles in concrete, modifying fresh mix and
hardened properties.
Improve workability, reduce segregation and bleeding, enhance finishing quality and resistance to
frost.
Entrained air reduces density by ~5%, with proportional reduction in compressive strength.
Common agents: natural wood resins, sulphonated compounds, animal/vegetable fatty
acids.paste.txt
68. Concrete crushing strength depends on max aggregate size and gel-space ratio.
Excess water creates porosity, reducing strength—compaction may not recover losses.
Optimal gel-space ratio and aggregate gradation ensure denser, stronger concrete.
Selection and proportioning of materials dictate strength potential and failure resistance.paste.txt
69. Air entrainment boosts durability, workability, and plasticity but reduces compressive strength.
For every 1% increase in air, compressive strength drops ∼1.4 MPa.
Use judiciously where freeze-thaw resistance outweighs strength loss.
Balance enhancements for aesthetics and function with performance needs.paste.txt
70. Superplasticizer usage increases concrete workability at lower water-cement ratios, raising strength.
Ideal for complicated formwork, heavily reinforced structures, or flowing concrete.
Enables higher strength without sacrificing handling, placement, or durability.
Select dosage per manufacturer and desired slump/workability range.paste.txt
71. High workability is achieved with increased water content, but too much water decreases strength.
Keep water-cement ratio low for best strength; use superplasticizers if high workability is needed.
Workability and strength can be balanced by adjusting both water and cement content together.
Design mixes must prevent excess segregation and loss of desirable properties.paste.txt
72. Concrete permeability is directly related to cement paste porosity, capillary pore distribution, and
micro-cracks.
A low water-cement ratio, adequate cement, and effective curing reduce permeability for durable
concrete.
Minimizing shrinkage and cracks by reducing water content also increases impermeability.
Permeability influences corrosion resistance and service life in aggressive environments.paste.txt
73. Centrifugal pumps are rarely used to pump concrete due to their tendency to cause segregation.
Segregation-prone conditions include poorly proportioned/wet mixes, long transport, improper
discharge methods, and excessive vibration.
Special care is needed in mix design and handling when pumping concrete to avoid separation.
Uniformity is crucial for both strength and finish when using pumped concrete.paste.txt
74. Compressive strength, workability, and durability have the following relations:
75. IS code recommends curing at 90% relative humidity and 27±3°C for proper hydration and strength.
Humidity control prevents rapid evaporation and shrinkage cracking.
Curing duration and method significantly influence final concrete properties.
Insufficient curing is a frequent cause of underperforming concrete structures.paste.txt
76. Rounded aggregate has minimum surface area to volume ratio, needs the least cement paste for
workable concrete.
Angular aggregates provide better particle interlock, hence higher strength, but need more paste.
Aggregate shape affects strength, workability, and economy of mixes.
Mix design must select suitable aggregate for target performance and cost.paste.txt
77. Rheology, the science of flow and deformation, is used to analyze stress-strain and time
relationships in fresh concrete.
Bingham model commonly describes concrete with parameters: cohesion, plastic viscosity, and rate
of shear.
Understanding rheology aids in predicting pumping, placing, and finishing characteristics.
Controlling yield stress and viscosity is crucial in designing self-compacting and flowable
mixes.paste.txt
78. Water in sand and gravel affects water-cement ratio and thus concrete strength.
Admixtures modify properties of concrete mix, like workability, setting time, and durability.
Moisture control in aggregates allows accurate water adjustment for intended mix design.
Inaccurate water accounting can result in under-strength or over-workable concrete.paste.txt
79. Concrete mix strength depends on mix proportions, water-cement ratio, compaction, curing
temperature/duration, age, and cement type.
Careful control over each parameter ensures targeted performance and reliability.
Increasing design load does not solve fatigue issues without proper material quality.
Holistic quality management spans material selection, batching, mixing, and curing.paste.txt
80. Concrete workability is checked using compaction factor test, slump test, Vee-bee consistometer,
and flow test.
Choice of test depends on expected workability and application, from dry to fluid mixes.
Non-Newtonian behavior of fresh concrete means that shear stress-shear rate ratio is variable.
Understanding test results and behavior helps ensure suitable handling and placement
onsite.paste.txt
Serially Numbered Four-Liner Notes (81–90)
81. Tangent modulus at origin on concrete’s stress-strain curve is termed dynamic modulus of elasticity.
Higher than static modulus due to lack of creep effects, important in vibration and NDT
assessments.
Dynamic modulus is extracted from ultrasonic pulse velocity or resonance tests.
Critical for evaluating stiffness in seismic and dynamic load applications.paste.txt
82. Ultrasonic pulse velocity test is best for void detection, not for accurate compressive strength
estimates.
Provides information on internal flaws, cracks, or honeycombing in hardened concrete.
Widely used for quality control, especially in critical structural elements.
Direct strength measurement still needs standard compression tests for guarantee.paste.txt
83. Weigh batching ensures correct proportions for desired concrete strength; volume batching may
introduce errors.
Both methods require calibration and adherence to tolerances for reliable results.
Weight batching is preferred for controlled, large-scale production or high-value projects.
Field accuracy directly influences compressive strength and durability of finished concrete.paste.txt
84. Needle vibrators, when faulty, can allow cement slurry to enter and cause dysfunction—shutter
vibrators do not have this issue.
Shutter/externally mounted vibrators are fixed to formwork and help compact columns and thin
walls.
Design of formwork is important for effective vibration and blemish-free surfaces.
Rigidity and watertightness in forms ensure uniform compaction during casting.paste.txt
85. Surface (screed board) vibrators work from the top and consolidate concrete from the surface
downward.
Used mainly in slabs, road pavements, and similar level structures that require uniform leveling.
Ensure full compaction, minimize air voids, and improve surface finish on large pours.
Choice of vibrator depends on thickness, reinforcement level, and access for placement.paste.txt
86. Water-cement ratio directly impacts workability (increases with water) and durability (increases as
water decreases).
Effective mix design balances both factors to ensure strength and longevity.
High water-cement ratios risk permeability and fast deterioration in aggressive environments.
Controlled water addition is key for strong, durable, and uniform concrete work.paste.txt
87. Sodium oxide (Na₂O) and potassium oxide (K₂O) in concrete cause alkali-aggregate reaction and
swelling-type gels.
Alkali-silica reaction leads to disruptive expansion and cracking.
Use low-alkali cement and carefully selected aggregates to avoid such chemical deterioration.
Chemically induced swelling must be managed in design for long-term durability.paste.txt
88. Calcium chloride accelerates cement setting and increases shrinkage; rapid set and increased cracks
can result.
Use with caution; suitable in cold weather, but risks may outweigh benefits in reinforced elements.
Accelerators can increase early strength but may compromise volume stability.
Strictly avoid in pre-stressed concrete or environments where corrosion is a risk.paste.txt
89. Grading is based on 28-day strength, which continues to increase beyond this period.
Observe strength curves to assess long-term performance; higher grades see larger post-28-day
gains.
28-day strength remains the design reference for most codes and specifications.
Long curing further enhances durability and resistance to environmental effects.paste.txt
90. Water-reducing admixtures allow a lower water-cement ratio for the same workability, enhancing
strength.
Superplasticizers yield flowing and high-strength concrete at w/c = 0.3 − 0.4.
Mainly used for heavily reinforced, hard-to-vibrate structures.
Aim for high slump (up to 180–220 mm) without sacrificing long-term durability.paste.txt
91. Bulking of sand must be considered in volume batching but is irrelevant for weight batching.
Improper bulking adjustment leads to excess or shortage of sand in the mix.
Field tests help determine bulking correction factors due to variable sand moisture.
Accurate batching methods are key for uniform, durable mixes.paste.txt
92. Rebound hammer test measures elastic rebound and estimates surface hardness, useful for relative
strength tests.
Penetration and pullout tests (Simbi hammer, split pins, Windsor probe) measure direct resistance
in concrete.
Dynamic tests (resonant frequency, ultrasonic) evaluate durability and modulus without damage.
Combined and nuclear methods (gamma, neutron) assess density, moisture, and cement content,
supplementing standard tests.paste.txt
93. Weight of cement, aggregate, water, and admixture is based on target strength and density in mix
design.
Example calculation: For 2400 kg concrete and mix ratio, divide total volume proportionally.
Accurate quantities ensure mix quality, targeted performance, and cost control.
All calculations should align with IS/ACI code recommendations and mix requirements.paste.txt
94. Maximizing aggregate size reduces void ratio so fine aggregate can be lowered, improving economy.
Proper size selection enhances workability, compaction, and paste demand.
Excessively fine or large aggregates can increase water/cement needs or hinder compaction.
Optimal grading balances strength, workability, and cost in final concrete.paste.txt
95. Structural dead weight includes RCC and brickwork; using lightweight concrete (e.g., aerated)
reduces overall load.
Weight reduction strategies cut foundation, seismic, and transport demands in construction.
Lightweight concrete must still meet strength and durability requirements.
Aerated blocks are typical for partitions and insulation in multistory buildings.paste.txt
96. Admixtures modify specific concrete properties and are not essential for every mix.
Use only when particular enhancements or corrections (setting time, workability) are required.
Excessive or unnecessary admixture use can adversely affect the mix.
Types: water reducers, superplasticizers, retarders, accelerators, air-entrainers, corrosion
inhibitors.paste.txt
97. Typical mix ratio example: Cement:Sand:Aggregate = 1:3:6; adjust for actual volumes in batching.
Check actual sand volume and aggregate based on mix design and specific gravity.
Always calculate actual field quantities using density and mix proportions for accuracy.
Monitor field adjustments for consistent concrete quality (especially in volume batching).paste.txt
98. Concrete is generally modeled as a Bingham fluid: flow governed by yield stress and plastic viscosity.
Yield stress resists initial movement, while viscosity controls rate of flow under applied force.
Bingham equation describes fresh concrete rheology in pumping and placing contexts.
Knowledge of flow model aids in predicting behavior and optimizing admixture dosage.paste.txt
99. Steam curing is useful for early strength gain, especially in winter or precast production.
Two methods: low pressure (atmospheric) and high pressure (autoclave at 325–375°F, 80–170 psi).
Autoclaved products develop high early strength, low moisture, better sulfate resistance, reduced
shrinkage.
Balanced steam curing yields high-performance precast and specialty concrete products.paste.txt
100. Kelly Ball Test is a simple field method for consistency; slump cone test is the most common
IS standard for consistency.
Kelly Ball offers quick check especially for plastic concrete where conventional slump is difficult.
Slump test is the default for most site work and quality assessments.
Field consistency checks prevent placement and compaction hassles later.paste.txt
101. Bulking of sand is always considered with volume batching for accurate measurement; field
correction is essential.
Bulking is tested by measuring volume change with increasing water content.
Volume batching without bulking adjustment can cause weak or harsh concrete.
Proper bulking correction ensures designed strength and workability in field questions.paste.txt
102. Rebound hammer measures elastic rebound, used for strength estimation and comparative
investigations.
Penetration and pull-out techniques (Simbi, Windsor probe) directly assess resistance for strength
evaluation.
Dynamic/vibration tests (ultrasonic, resonant frequency) appraise durability, uniformity, and
modulus reliably.
Radioactive/nuclear (gamma, neutron) and magnetic/electrical methods expand testing for density,
moisture, and reinforcement positions.paste.txt
103. Example mix design: For 2400 kg concrete, with cement:aggregate:water calculated per
mixing ratio.
Weight of cement, aggregate, water set as per IS codes and performance needs.
Volume and weight calculations should factor actual material moisture and density.
Mix design ensures consistency, targeted performance, and cost control in competitive
settings.paste.txt
104. With increased max aggregate size, void ratio is reduced, and fine aggregate content
decreases.
Balanced size selection helps workability and compaction, while minimizing cement demand.
Too large aggregates can hinder compaction; too fine increase water requirement.
Grading decisions must optimize strength, workability, and economy.paste.txt
105. Light weight concrete (e.g., aerated concrete) is used to reduce dead weight in RCC and brick
structures.
Weight reduction can reduce seismic loads and transportation costs.
Aerated blocks are generally used for partitions or non-loadbearing members, maintaining
durability.
Ensure lightweight products satisfy required compressive strength for safety.paste.txt
106. Admixtures are used to modify specific properties of concrete as problem solvers, not as
essential ingredients.
Apply admixtures for air entrainment, plasticity, delayed setting, or accelerated hardening as
needed.
Correct admixture selection enhances workability, strength, and durability.
Avoid unnecessary admixture use to prevent formation and economic issues.paste.txt
107. Example batching: 1 part cement, 3 parts sand, 6 parts aggregate; real field calculations
factor weight and volume.
Correct mix proportions, checked by density and field tests, improve strength reliability.
Volume of sand and aggregate should be checked with actual field conditions and bulking.
Recipe-based approach helps competitive exam mix design questions.paste.txt
108. Concrete is treated as Bingham fluid: characterized by yield stress and plastic viscosity.
Bingham Equation models flow for design and prediction of placement characteristics.
Parameters guide placing, pumping, and self-compacting mixes.
Rheological models help select admixtures and control fresh concrete handling.paste.txt
109. Steam curing accelerates strength gain; low-pressure or autoclave at 325–375°F, 80–170 psi
for precast.
Autoclaved products achieve 24-hour strength equal to normal cure 28-day strength.
Benefits: less creep, shrinkage; more sulfate resistance; minimal efflorescence and moisture.
Apply high-pressure steam curing for manufactured precast units and specialty concrete.paste.txt
110. Kelly Ball test is a simple consistency test; slump cone is the IS standard for consistency
assessment.
Kelly Ball is used for field checks where traditional slump is impractical.
Slump Cone remains most widely accepted and precise test for site work.
Field consistency tests are crucial for ensuring proper placement and compaction.paste.txt
112. Higher aggregate-cement ratio increases mix harshness; longer transit time decreases
workability.
Well-graded aggregates give higher workability than poorly/uniformly graded ones.
Mix must be cohesive, workable for practical compaction and finishing.
Mix harshness can be countered by grading aggregate or using plasticizers.paste.txt
114. Bulking of sand correction should be considered only in volume batching for accuracy.
Weight batching is immune to bulking errors, supporting better mix consistency.
Field tests for bulking are simple, preventing batch-by-batch variations.
Bulking neglect can lead to under-sand and weak mixes in real projects.paste.txt
115. Increasing water content boosts fluidity, keeping workability nearly unchanged if water-
cement ratio stays constant.
Water alters cement hydration and prevents poor compaction or honeycombing.
Slump reflects workability only when w/c ratio is consistent across trials.
Over-watering weakens concrete due to higher voids and microcracks.paste.txt
116. Pozzolanic admixtures (like fly ash) decrease heat of hydration and delay cement setting.
These are beneficial for mass concrete and hot-weather concreting.
Pozzolanas react with calcium hydroxide to form additional cementitious compounds.
This reduces permeability and enhances durability of the structure.paste.txt
117. Cyclopean concrete includes large stones (over 45 kg or 15 cm) placed within the fresh mix.
Mainly used for mass foundations or dam bases, offering high mass and reduced cement.
Provides economical fill for large-size, non-critical work zones.
Placement and consolidation need care to prevent voids around large pieces.paste.txt
118. Bleeding can be reduced by optimized proportioning, thorough mixing, pozzolans, air-
entrainment, and richer mix.
Fine pozzolanic materials and finer cement minimize surface water migration.
Uniform particle size and gradation improve cohesion and minimize segregation.
Rich mixes are naturally less prone to bleeding and surface defects.paste.txt
119. Volume of cement for 1 bag = 35 liters; wet concrete from 1 bag = 0.128 cubic meters.
Mix volume calculations depend on field factors like moisture and bulking.
Accurate volume/conversion is crucial for small-batch site works and repair jobs.
Bag mix calculations are integral for lump-sum and repair contracts as well.paste.txt
122. Fast mix design methods save time but require accurate proportions and material
knowledge.
Speedy processes optimize site productivity and batch turnaround.
Proper mix design should not sacrifice strength, durability, or compaction for speed.
Common for ready-mix concrete suppliers and large-scale project timelines.paste.txt
123. Ready-mix concrete (RMC) is produced at a batching plant and transported to site under
controlled conditions.
Ensures consistent material quality and control of major parameters.
Ideal for large projects with high-strength, rapid construction needs.
Reduces labor, site mixing errors, and enhances schedule reliability.paste.txt
125. Nuclear plant linings require radiation-resistant, heavy concreting for structural safety.
Dense aggregate (barite, magnetite) and radiation-proof additives ensure safe containment.
Mix must be designed for specialized chemistry and physical durability.
Such applications exemplify concrete's adaptability to extreme engineering challenges.paste.txt
126. Broken bricks are lower in density than conventional coarse aggregates and can be used in
lightweight RCC elements.
IS 3068 (1986) specifies requirements: bulk density = 1100–1350 kg/m³, impact value ≤ 50%.
Applications: lightweight floors, foundations, walkways, and non-structural sections.
Mix durability and compressive strength must be confirmed before use.paste.txt
127. Air entrainment dosage depends on admixture quantity, water-cement ratio, and
compaction level.
Careful calculation ensures target air content for freeze-thaw resistance without excess strength
loss.
Compaction removes large air voids but preserves beneficial microspheres.
Monitor air content for exposed or cold-weather structures to enhance longevity.paste.txt
128. Well-designed concrete considers aggregate grading, size, shape, surface, and optimal water
for cohesive mix.
Cohesive mixes resist segregation; dry mixes must be vibrated for homogeneity.
Over-wet mixes can segregate under excessive vibration.
Segregation reduction: increase slump, fines, use blended sand or more cementitious
content.paste.txt
129. Slump loss in fresh concrete is negligible for the first half hour; 120 mm slump can drop 50
mm in one hour.
Factors: rapid hydration, temperature, admixture type, and mix water loss.
Accelerated slump loss requires fast placement and compaction.
Project planning must account for time-dependent workability in transit and batching.paste.txt
130. Moisture penetration depends on permeability; saturated concrete faces higher frost risk.
Effective permeability control prevents frost damage, scaling, and surface cracking.
Low permeability mixes require less frequent maintenance and last longer.
Balance permeability, air entrainment, and durability for climate-exposed structures.paste.txt
131. IS 13311 Part 1 (1992): Dynamic Poisson’s ratio is found using beam length, velocity, and
resonant frequency measurements.
Longitudinal mode vibration of concrete beams gives modulus and Poisson’s ratio non-destructively.
Useful for assessing stiffness and deformation characteristics in the field.
Non-destructive tests provide repeatable quality checks on in-situ structures.paste.txt
133. Free water-cement ratio: ratio of mass of water (excluding absorbed in aggregate) to mass of
cement.
Minimum cement content = water content / w/c ratio (free); field moisture adjustment is critical.
Correct computation is essential for predicting strength and durability in practice.
Ensures compliance with IS mix design and cures proper performance.paste.txt
134. To calculate water by mass and volume, apply proper conversion using IS aggregate grading
guidelines.
Field computation:
Accurate volume calculations crucial for batch consistency and predictable results.
Avoid over- or under-watering to prevent strength reduction or poor workability.paste.txt
Concrete at 7 days may achieve ~70% of 28-day strength, depending on temperature and hydration.
Use maturity curves for early formwork removal or accelerated construction schedules.
These relationships are key for field-cured cubes and rapid project environments.paste.txt
136. Concrete theoretical strength relies on gel-space ratio, computed using cement, water
fractions, and densities.
0.657𝐶
Gel-space ratio =
0.319𝐶 + 𝑊
137. Polymer concrete resists chemicals, used in desalination, marine/nuclear works, sewage,
and ferrocement.
Polymers enhance strength, impermeability, and chemical resistance for special applications.
Popular for water-proofing, industrial flooring, precast tanks, and pipes.
Careful mix preparation required for adhesion and durability in harsh service environments.paste.txt
138. Non-destructive tests, like ultrasonic and maturity, can be done on fresh concrete for quality
assessment.
Penetration, core, and hammer tests are reserved for hardened concrete to check compressive
strength.
Early testing enables adjustments and quality control before full curing.
Follow specification timing for each method to guarantee valid results.paste.txt
139. Reducing maximum coarse aggregate size increases total surface area, so fine aggregate
proportions must rise.
Balancing aggregate sizes optimizes paste demand, compaction, and finish.
Excess fines can make mix sticky and hard to work, but necessary for dense reinforcement.
Selection is always a compromise between workability, strength, and aggregate availability.paste.txt
140. Gel-space theory limits: theoretical concrete strength is greater than actual achieved in the
field.
Factors like aggregate bonding, microcracks, incomplete hydration, and field variability lower real
values.
Theory provides upper bounds for strength, but site results depend on practical execution.
Regular site and lab verification close this gap for design assurance.paste.txt
141. The limitation of Gel-Space theory is that actual field concrete strength is always less than
theoretical values.
Field conditions, incomplete compaction, bonding defects, and unintended porosity lower real
strength compared to lab estimates.
The theory gives benchmarks for design, but execution must address site variability.
Mix performance verification through site testing is essential for structural assurance.paste.txt
142. Standard concrete cylinder compressive strength is tested at 7, 14, and 28 days for curing
monitoring and design confirmation.
The most reliable design criterion is the 28-day compressive strength tested in hydraulic press.
Early tests (7-day, 14-day) help estimate rate of strength gain and allow schedule adjustment.
Break test data helps finalize formwork removal and loading sequence in projects.paste.txt
143. Concrete mix design and performance depend on accurate sampling and field/lab tests
(ASTM C172, C31, C39).
Sampling ensures representative material quality during production and pouring.
Common tests: compressive strength, slump, air content, temperature, and density checks.
Field-field and field-lab consistency tests ensure reliability and code compliance.concretenetwork
paste.txt
144. The pull-out test is destructive, designed to determine compressive strength using cast-in
rods.
Instrument measures force needed to pull rod out, relating to in-place concrete strength.
Used for verifying uniformity and threshold force in structural slabs post-cast.
Pull-out locations must be repaired to restore integrity after testing.billdpaste.txt
145. Wireless maturity sensors measure temperature and hydration in real time, providing instant
strength data.
Placed on rebar before pouring, sensors transmit readings for maturity-based strength prediction.
Requires calibration with standard cylinder break tests for each mix design.
Highly accurate for measuring early strength and planning construction timelines.dot.ca+1paste.txt
146. Penetration method (Windsor Probe) and surface tests (Rebound hammer, Pull-out) are
widely used for non-destructive concrete evaluation.
Ultrasonic pulse velocity tests are preferred for void detection and internal integrity assessment.
Advanced methods include radar, acoustic, and electrical property tests for thickness, moisture, and
reinforcement position.
Selection depends on property measured, required precision, and repairability after
testing.hausbots+1paste.txt
147. Concrete unit weight (density) test (ASTM C138) estimates yield and potential air/fines
problems.
Unit weight aids in calculating true concrete volume vs. batched volume.
Consistent results ensure correct material usage and batch proportions.
Density variations signal quality issues in mix, handling, or batching stages.concretenetwork
paste.txt
148. Fresh concrete test methods include slump, air content, unit weight, and temperature.
Slump (ASTM C143) measures workability/consistency for on-site control.
Air content (ASTM C231) checks entrained/entrapped air influencing freeze-thaw durability.
Temperature affects setting, hydration, and early strength, checked at
placement.thethrashergroupnc+1paste.txt
149. Sample curing (ASTM C31) is essential for accurate compressive strength test results.
Controlled environment—moisture, temperature—prevents deficiencies and gives standardized
strength data.
Sample demolding and conditioning (lime water bath) precede testing at set intervals (typically 7, 28
days).
Field and lab curing should match scheduled construction quality checks.thethrashergroupnc
paste.txt
150. No single compressive strength test may represent over 300 cubic yards per standard
specifications.
Large projects require multiple tests for uniformity and verification of consistent strength
throughout pours.
Trial batches, field samples, and job control are vital for quality assurance.
Randomized sampling policy avoids selective testing and confirms code compliance.dot.capaste.txt
153. Multiple choice, design, and theory questions about concrete technology routinely cover mix
design, strength, workability, compaction, curing, and durability.
Exam prep should emphasize standards, formulas, field calculations, and practical shortcuts.
Focus on comparative advantages of testing methods, admixture selection, and defect diagnostics.
Active memory use, self-check quizzes, and concept mapping ensure long-term
retention.sanfoundrypaste.txt
• Problems (questions, calculations, and MCQs) from both "paste.txt" and "New-Doc-10-25-2025-
12.42.pdf" are presented separately, with concise answers, formulas, or explanation as needed.
1. Optimum curing temperature for concrete is 27∘ 𝐶, which improves strength and durability.
Proper curing prevents cracks and ensures long lifespan of structures.
(This style continues to cover all concepts systematically. If needed, the full set can be delivered in
sequence.)
• King closer is obtained by cutting a triangular portion so half a header and half a stretcher is
made.gurupadaswamy.wordpress
King Closer helps maintain uniform bond in brick masonry.
• Type of bricks in refractories: Magnesite, Mullite, Carbon bricks, and Basic ramming
mass.gurupadaswamy.wordpress
• Double Flemish bond: Alternating header and stretcher in facing and backing
courses.gurupadaswamy.wordpress
• Compressive strength requirements: Class-II: 75 kg/cm² (7.5 MPa), Class-I: 100 kg/cm² (10
MPa).gurupadaswamy.wordpress
• Effect of magnesia in brick earth: Small amount = yellow tint, less shrinkage; excess = decay of
bricks.gurupadaswamy.wordpress
• Efflorescence in bricks: Caused by sulphate salts with alumina reacting in mortar, leading to
chipping and patches.gurupadaswamy.wordpress
• Chrome bricks: Resist gases and corrosive slags, compressive strength 200–220 N/mm², absorption
5–10%.gurupadaswamy.wordpress
• Water absorption classes for bricks: Class-I: 20%, Class-II: 22%, Class-III: 25% after 24 hours
soaking.gurupadaswamy.wordpress
• Calculation Example:
10×104
Number of bricks for 10 m² area (with wastage): 𝑁 = 21.2×11.2 × 1.01 ≈
425.gurupadaswamy.wordpress
That’s a comprehensive set of timber-related objective notes. To make it more effective, here’s a
concise one-liner version — ideal for revision or quick recall before exams. I’ve converted your
content into short, clear, exam-crack style points, keeping accuracy with IS codes and technical facts
intact.
• Fire retardants: ammonium phosphate, boric acid, borax, zinc chloride, sodium arsenate.
• Fibre boards: rigid, made from wood dust/veg fibres (3–12 mm thick).
• Preservatives applied by brushing < dipping < soaking < pressure treatment.
• Fibre boards → thermal & sound insulation; Plywood → panelling; Laminated timber →
arches/trusses.
• Preservatives: Creosote (tar oil), BHC/Lindane (organic), Boric acid + Borax (water-soluble).
• Empty cell process: max penetration, min retention (Lawry & Rueping).
• Fibre boards (from bagasse, husk, jute, etc.) → insulation, termite resistant.
• Shake → longitudinal crack; Knot → branch remnant; Upset → wind damage; Rind gall → overgrown
scar.
• Timber bridge species: Babul, Sal, Sissoo, Nageshwar; instruments → Guava; rail carriage → Teak,
Ironwood.
• Defect-free Grade I timber → reduce strength 25% for Grade II (IS 1331:1971).
Would you like me to convert this into a tabular format (Topic–Fact–IS Code–Use/Defect) for easier
memorization and flashcard-style revision?
Here’s your tabular version — neatly organized for rapid revision and memorization before exams,
covering topic, key fact, IS reference (where applicable), and practical application or defect.
Applicati
IS Code
Topic Key Fact / Concept on /
(if any)
Remark
Moisture Ensures
in IS 1141:1 stability
10–12% in well-seasoned timber
Seasoned 993 and
Timber strength
Design
beams
Strength and
Max parallel, min perpendicular to grain –
Direction columns
according
ly
Propertie
Timber s differ
Heterogeneous, anisotropic, viscoelastic –
Nature along
grain
Tangentia
l
0.1% longitudinal, 3–5% radial, 10–15%
Shrinkage – shrinkage
tangential
most
critical
Hardwoo
d for
Hard vs Hardwood → broad leaves;
– const.,
Soft Wood Softwood → needle-shaped
Softwood
for paper
Fire
retardant
Combustibi Burns but not self-sustaining beyond chem:
–
lity 12 mm thick NH₄PO₄,
borax,
ZnCl₂
Applicati
IS Code
Topic Key Fact / Concept on /
(if any)
Remark
Used for
Fibre acoustic
3–12 mm thick from wood dust/veg fibres –
Boards or heat
insulation
Pressure
Preservativ
gives best
e Brush < Dip < Soak < Pressure –
penetrati
Treatment
on
Structural
Deflection Span/360 brittle cover; span/240 normal;
– safety
Limits span/180 cantilever
criterion
Common
Knots Weaken tension, may help compression – timber
defect
Engineeri
Tree Hardwood → deciduous; ng uses
–
Source Softwood → conifers hardwoo
d
Converts
Dry Rot Fungus under no ventilation, dampness – fibres to
powder
Affects
Wet Rot From alternate wetting and drying – sapwood
deeply
Forms
ceramic-li
Fire Sir Abel’s process with sodium silicate +
– ke
Resistance lime
fire-proof
coating
Extends
life
Preservativ Creosote (tar oil), BHC (organic), Borax
– against
e Type (water-sol.)
insects/fu
ngi
Applicati
IS Code
Topic Key Fact / Concept on /
(if any)
Remark
Suitable
Kiln
Fast, precise, may reduce strength – for quick
Seasoning
drying
Drying
Fibre below
Saturation Cell walls saturated, no free water – this
Point causes
shrinkage
Moisture Depends
IS 287:19
for 12–20% (beams), 8–16% (doors/windows) on zone
93
Structures humidity
Explains
Elastic
anisotrop
Modulus Longitudinal = 10–20× radial/tangential –
y in
Ratio
design
Used for
Classificati
A > 1.26, B = 0.98–1.26, C = 0.56– IS 883:19 grading
on by
0.98 MN/cm² 70 structural
Elasticity
timber
Min.
Empty Cell preservati
Lawry and Rueping for max penetration –
Process ve
retention
Growth
Timber
Pith → Heartwood → Sapwood → Cambiu and
Componen –
m → Bark strength
ts
layers
Used for
Plywood
Equal strength both ways, less cracking – panelling,
Advantage
furniture
Prevent
by
Uneven shrinkage due to non-uniform
Warping – controlle
drying
d
seasoning
Applicati
IS Code
Topic Key Fact / Concept on /
(if any)
Remark
Improves
Seasoning ↑ Strength, durability, workability ; dimensio
–
Benefits ↓ Shrinkage nal
stability
High
Compreg Resin-impregnated, high pressure strength
–
Timber cured, SG 1.3–1.35 and
durability
Limited
Electric Uses electrode current; fast; may cause
– for small
Seasoning splits
sections
Anti-term
ANCU
Arsenic + Cu sulphate + dichromate ite
Preservativ –
(1 : 3 : 4) treatmen
e
t
Protects
AsCu Increases termite resistance, no strength
– structural
Treatment change
wood
Used in
Structural
Should be tough, easy to season, strong – beams,
Timber
rafters
Younger
Tree
Annual rings = age indicator – wood
Growth
near bark
Heavy
Hardwood
Dense, close-grained, dark, non-resinous – constructi
s
on use
Affects
Specific
Depends on temperature & moisture – strength
Gravity
& weight
Found in
Deodar Common softwood: furniture, sleepers – Himalaya
s, Punjab
on and
furniture
Furniture,
Sissoo Tough, durable hardwood – plywood,
piles
Intermedi
Babul Tools, cartwheels, implements – ate
hardness
Indicate
Star, ring, heart shakes; druxiness; poor
Defects –
excrescences quality
wood
Deodar
Soft vs
Not by name: some harder
Hard –
softwoods > hardwoods than
Strength
Papita
Fibre
Boards From bagasse, husk; termite & moisture Used for
–
(Agro resistant insulation
Waste)
Fire
Timber
retardant
Combustio Above 12 mm needs external flame to burn –
s more
n
effective
Design
IS 1331:19
Grade II timber = 25% reduction in strength – adjustme
71
nt factor
For
IS 863:199 Mod. factor K = 1.33 for wind/quake
– structural
4 loading
safety
Perfect — here’s your Set 7 (Building Materials – Stones & Metals) rewritten in a clear point-wise
format. This blends brevity with clarity — ideal for quick study, oral revision, or notes review.
1. Bed Plate / Bed Stone – Used to distribute pressure uniformly on masonry; transfers reactions from
beam or truss to a wider area.
2. Underpinning – Strengthening of old or shallow foundations by placing a new foundation below the
existing one.
4. Damp Proof Course (DPC) – Prevents ground moisture from rising into walls; placed at plinth level
or at least 15 cm above ground.
5. Basalt (Deccan Trap) – Very strong igneous rock (2500–3000 kg/cm² compressive strength); used in
heavy foundations like blast furnaces.
6. Sponge Iron / DRI – Obtained by direct reduction of iron ore by gas or coal; more energy-efficient
than the blast furnace process.
7. Foam Glass – Porous, lightweight glass with good compressive strength; excellent heat and sound
insulator.
8. Glass Nature – Non-crystalline (amorphous) solid, transparent, used in glazing, panels, etc.
9. Engine Oil (Winter Use) – Oil becomes viscous in winter; light or low-viscosity oil is preferred for
proper flow.
10. Cermet – Combination of ceramic and metal; resist high temperature and oxidation.
11. Specific Gravity of Stone – Usually > 2.7, but some (e.g., marble, dry earth) < 2.7.
13. Barium Plaster – Plaster made with barium sulphate; used in X-ray rooms for radiation protection.
15. Garnet – Group of silicate minerals (X₃Y₂(SiO₄)₃); used as gemstone and abrasive.
19. Aluminium – Light, malleable, moderately ductile, non-solderable but weldable; excellent
conductor of electricity.
20. Quarry Sap in Stone – Freshly cut stone contains sap; evaporation leaves a crystal film → improves
weather resistance.
21. Marble – Metamorphic form of limestone, marl, or dolomite; used in high-finish works.
22. Glass Composition – Made from silica + soda/potash + lime; silica gives body, soda lowers fusion
temperature, lime adds hardness and workability.
23. Stone Test (IS 1121 Part 3: 2012) – Stone specimen saturated in 20–30 °C water under vacuum 50–
100 mm Hg.
24. Feldspar – Potash/soda aluminosilicate that decomposes into kaolinite; used in ceramics and glass
industries.
25. Trap / Basalt – Igneous, dark, tough stone used for road metal, aggregates, decorative flooring.
27. Laterite – Porous metamorphic rock; used for rough masonry and low-cost structures.
28. Slate – Fine-grained metamorphic rock that splits easily; used for roofing, flooring, damp-proofing,
partitions.
Would you like me to continue with Set 8 in the same point-wise layout?