Interview Q&A on API 6A, API 17D, API 17G, and NACE MR0175 Standards - Part 3
1. What are the key differences between API 6A and API 17D standards in terms of application and
scope?
API 6A primarily governs the design, manufacturing, and testing of wellhead and Christmas tree
equipment used in surface and subsea oil and gas operations. API 17D, on the other hand, focuses
specifically on subsea wellhead and tree equipment, addressing additional requirements for subsea
environments such as pressure ratings, materials, and testing protocols. API 17D complements API
6A by extending its applicability to subsea systems and includes considerations for remote
operations and subsea-specific challenges.
2. How does API 6A define Product Specification Levels (PSLs), and why are they important?
API 6A defines Product Specification Levels (PSLs) to categorize equipment based on quality and
technical requirements. PSLs range from PSL 1 to PSL 4, with increasing levels of stringency in
terms of design, testing, documentation, and quality control. PSLs help ensure that equipment
meets the necessary reliability and safety standards for different operational environments, such as
high-pressure or sour service conditions.
3. What is the significance of material classes in API 6A, and how are they selected?
Material classes in API 6A specify the types of materials suitable for different service conditions,
particularly in relation to corrosion resistance and mechanical properties. Selection depends on
factors such as pressure, temperature, and exposure to corrosive fluids like hydrogen sulfide.
Common material classes include AA, BB, CC, DD, EE, FF, and HH, each with defined chemical
composition and mechanical requirements.
4. Describe the role of NACE MR0175 in the selection of materials for sour service environments.
NACE MR0175 provides guidelines for selecting materials that are resistant to sulfide stress
cracking and corrosion in environments containing hydrogen sulfide. It specifies acceptable
materials, heat treatments, and hardness limits to ensure safe operation in sour service conditions.
Compliance with NACE MR0175 is critical to prevent catastrophic failures and ensure long-term
integrity of oilfield equipment exposed to H2S.
5. What are the testing requirements for valves under API 6A?
API 6A mandates rigorous testing for valves, including hydrostatic shell and seat tests, functional
tests, and pressure cycling. These tests verify the valve's ability to withstand operational pressures,
maintain sealing integrity, and perform reliably under expected service conditions. The standard also
outlines acceptance criteria and documentation requirements for each test phase.
6. How does API 17G differ from API 17D in terms of equipment coverage?
API 17G focuses on subsea intervention systems, including remotely operated tools, intervention
valves, and associated equipment used during maintenance and repair operations. API 17D, in
contrast, addresses the design and operation of permanent subsea wellhead and tree equipment.
API 17G complements 17D by covering temporary systems used during intervention activities.
7. What are the key considerations for hydraulic valve design in compliance with API 6A?
Hydraulic valve design under API 6A must consider factors such as pressure rating, temperature
range, material compatibility, and sealing performance. The standard requires validation through
testing, including hydrostatic and functional tests. Additionally, the design must accommodate
operational loads, corrosion resistance, and ensure fail-safe operation under emergency conditions.
8. Explain the concept of Service Conditions as defined in API 6A.
Service Conditions in API 6A refer to the environmental and operational parameters under which
equipment must function. These include pressure, temperature, fluid composition, and exposure to
corrosive agents. The standard categorizes service conditions to guide the selection of appropriate
materials, design features, and testing protocols to ensure safe and reliable operation.
9. What is the role of Quality Control Requirements in API 6A PSL 3 and PSL 4?
PSL 3 and PSL 4 in API 6A impose stringent quality control requirements, including enhanced
documentation, traceability, and inspection protocols. These levels require detailed manufacturing
records, third-party inspections, and comprehensive testing to ensure high reliability and safety in
critical applications such as high-pressure or sour service environments.
10. How does API 17D address the challenges of subsea equipment deployment and retrieval?
API 17D includes provisions for the design and testing of subsea equipment to withstand deepwater
pressures, corrosive environments, and remote operations. It emphasizes modularity, ease of
installation, and compatibility with remotely operated vehicles. The standard also outlines
procedures for retrieval, maintenance, and reinstallation to ensure operational continuity and safety.
