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Process Validation Report

The document contains process qualification records for heat treatment and die pre-heating of components. It details various trials with parameters such as temperature, soaking time, and hardness, along with observations and results. Finalized parameters for both processes are provided, indicating acceptable ranges for temperature and heating time.

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pankaj bhargave
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38 views2 pages

Process Validation Report

The document contains process qualification records for heat treatment and die pre-heating of components. It details various trials with parameters such as temperature, soaking time, and hardness, along with observations and results. Finalized parameters for both processes are provided, indicating acceptable ranges for temperature and heating time.

Uploaded by

pankaj bhargave
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

PROCESS QUALIFICATION RECORD

DEPARTMENT: HEAT TREATMENT MACHINE NO.: GCF-01 PROCESS NORMALISING


HARDNESS 150-190 BHN
COMPONENT: UNDER BRACKET ACER TEMPERATURE 880OC 10OC
DATE 5/8/2018 SOAKING TIME 1:30 HR

PROCESS TRIAL-1 PROCESS TRIAL-2 REMARKS


SR NO RANGE RANGE
PARAMETER PRODUCT PARAMETER OBSERVATION RESULT PARAMETER PRODUCT PARAMETER OBSERVATION RESULT
1 TEMPERATURE 895-900OC HARDNESS 188 TEMPERATURE 860-865OC HARDNESS 162

2 SOAKING TIME 1:30 HR GRAIN SIZE 4,5 NOT OK SOAKING TIME 1:30 HR GRAIN SIZE 8,9 NOT OK

3 MICROSTRUCTURE NON UNIFORM MICROSTRUCTURE NON UNIFORM

PROCESS TRIAL-3 PROCESS TRIAL-4


SR NO RANGE RANGE
PARAMETER PRODUCT PARAMETER OBSERVATION RESULT PARAMETER PRODUCT PARAMETER OBSERVATION RESULT
1 TEMPERATURE 875-885OC HARDNESS 188

2 SOAKING TIME 1:30 HR GRAIN SIZE 6,7 OK

3 MICROSTRUCTURE UNIFORM

FINALIZED PARAMETERS

PARAMETER SPECIFICATION

TEMPERATURE 880OC 10OC


SOAKING TIME 1:30 HR

PREPARED BY APPROVED BY
PROCESS QUALIFICATION RECORD

DEPARTMENT: DIE PRE HEATING MACHINE NO.: H.N 05 PROCESS FORGING

COMPONENT: UNDER BRACKET K-03 TEMPERATURE 250-450OC

DATE 10/11/2019 HEATING TIME 0:30 HR

PROCESS TRIAL-1 PROCESS TRIAL-2 REMARKS


SR NO RANGE RANGE
PARAMETER PRODUCT PARAMETER OBSERVATION RESULT PARAMETER PRODUCT PARAMETER OBSERVATION RESULT
1 TEMPERATURE 150-250OC THICKNESS NOT OK TEMPERATURE 200-300OC THICKNESS NOT OK

2 HEATING TIME 0.15 HR MATERIAL FLOW NOT OK NOT OK HEATING TIME 0:20 HR MATERIAL FLOW NOT OK NOT OK

3 CYCLE TIME 8-10SEC MATERIAL OUT FLOW NOT OK CYCLE TIME 10-12SEC MATERIAL OUT FLOW NOT OK

PROCESS TRIAL-3 PROCESS TRIAL-4


SR NO RANGE RANGE
PARAMETER PRODUCT PARAMETER OBSERVATION RESULT PARAMETER PRODUCT PARAMETER OBSERVATION RESULT
1 TEMPERATURE 250-450OC THICKNESS OK

2 HEATING TIME 0.30 HR MATERIAL FLOW OK OK

3 CYCLE TIME 12-16SEC MATERIAL OUT FLOW OK

FINALIZED PARAMETERS

PARAMETER SPECIFICATION

TEMPERATURE 250-350OC 250-450OC


HEATING TIME 0.30 HR 0.30 HR
CYCLE TIME 12-16 SEC

PREPARED BY APPROVED BY

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