RJ51175R 2019/02/20

1104C-44TA
The information given within this parts book was correct at the time of printing and is subject to
change without notice. Always refer to your local Perkins outlet for the latest information. Only
fully trained personnel should carry out servicing of engines. Before working on any engine
always refer to the correct user service and maintenance manual.
Always refer to your local Perkins outlet before purchasing any parts.
Subject to any existing rights of third parties, the information given in this document is the
property of Perkins Engines Limited and should not be copied, in whole or part, without the prior
written consent of the Company.
Contents

Perkins Platinum Protection ......................................................................................................... 4

Introduction ..................................................................................................................................... 5
How to use your Parts Book......................................................................................................... 5
Engine Breakdown ........................................................................................................................ 6
Symbols and Notes ..................................................................................................................... 12

3
Perkins Platinum Protection

Perkins Platinum Protection is the best value cover for Perkins engines. Available to purchase
in flexible packages.

What benefits will I receive?

• Unbeatable value for money, with absolutely no excess to pay
• Our global network of fully trained professional Perkins technicians will ensure that you
always receive a trustworthy and reliable service
• The same cover as your standard warranty - we won’t charge for parts, labour, or travel
when we repair your engine (subject to Terms and Conditions)

Upgrade to Perkins Platinum Protection before your standard warranty expires:

• Comprehensive cover for up to 100 percent of components*
• Flexible packages from two to five years
• Support from Perkins global network of fully trained technicians
• We will provide electrical updates at the same time as your engine repairs should you need
this, in the event of a claim
• No unexpected charges in getting your engine back up and running
• Talk to your local Perkins distributor today, or visit www.perkins.com/platinumprotection for
more information.

* Terms and Conditions apply

4
Introduction

The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.

How to use your Parts Book

This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find the
parts you require

Front Page
This lists your build list number and the date of publication of this book.

Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.

Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.

Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.

Parts Index
Using either the part number or description of the part you require this section will help you locate
the page within the Parts Lists & Illustrations section where the part appears.

5
Engine Breakdown

Section Page
Exchange Long Engine
ACER3832...................................................................................................................................... 14
Short Engine
ACE40024 ...................................................................................................................................... 16
Engine Overhaul Kit
ACKR0784...................................................................................................................................... 18
Engine Overhaul Kit - 0.5mm Oversize
ACKR0783...................................................................................................................................... 20
Engine Overhaul Kit - 1.0mm Oversize
ACKR0782...................................................................................................................................... 22
Cylinder Block & Liners
ACHR0082 ..................................................................................................................................... 24
Crankshaft, Main & Big End Bearings
ACHR0082 ..................................................................................................................................... 26
Crankshaft, Main & Big End Bearings
ACHR0082 ..................................................................................................................................... 28
Pistons & Rings
ACHR0082 ..................................................................................................................................... 30
Connecting Rods
ACHR0082 ..................................................................................................................................... 32
Connecting Rods
ACHR0082 ..................................................................................................................................... 34
Rear End Oil Seal
ACHR0082 ..................................................................................................................................... 36
Cylinder Head Assembly
ACHR0082 ..................................................................................................................................... 38
Rocker Shaft Assembly
ACHR0082 ..................................................................................................................................... 42
Timing Gear & Camshaft
ACHR0082 ..................................................................................................................................... 44
Cylinder Block & Liners
ACHR0157 ..................................................................................................................................... 46
Crankshaft, Main & Big End Bearings
ACHR0157 ..................................................................................................................................... 48
Pistons & Rings
ACHR0157 ..................................................................................................................................... 50
Connecting Rods
ACHR0157 ..................................................................................................................................... 52
Rear End Oil Seal

6
ACHR0157 ..................................................................................................................................... 54
Cylinder Head Assembly
ACHR0157 ..................................................................................................................................... 56
Rocker Shaft Assembly
ACHR0157 ..................................................................................................................................... 60
Timing Gear & Camshaft
ACHR0157 ..................................................................................................................................... 62
Fuel Injection Pump
AFHR4495...................................................................................................................................... 64
Fuel Injection Pump Breakdown
AFHR4495...................................................................................................................................... 66
High Pressure Fuel Pipes
AFHR4495...................................................................................................................................... 68
Atomisers
AFHR4495...................................................................................................................................... 70
Throttle & Stop Controls
AFHR4495...................................................................................................................................... 72
Control Unit
AFHR4495...................................................................................................................................... 74
Control Unit
AFHR4495...................................................................................................................................... 76
Pick-Up Sensor
AFHR4495...................................................................................................................................... 78
Pick-Up Sensor
AFHR4495...................................................................................................................................... 80
Boost Control Pipe
AFHR4495...................................................................................................................................... 82
Fuel Leak-Off Pipe
AFHR4495...................................................................................................................................... 84
Sensors
AFHR4495...................................................................................................................................... 86
Flywheel Housing
CDHR1042 ..................................................................................................................................... 88
Flywheel Housing
CDHR1125 ..................................................................................................................................... 90
Flywheel & Starter Ring
DDHR2020 ..................................................................................................................................... 92
Starter Motor
EDHR1009 ..................................................................................................................................... 94
Fan Drive
FBHR0893...................................................................................................................................... 96
Pulleys
FBHR0893...................................................................................................................................... 98

7
Sump
GBHR2324 ................................................................................................................................... 100
Sump
GBHR2324 ................................................................................................................................... 102
Dipstick & Filler Tube
GBHR2324 ................................................................................................................................... 104
Oil Strainer
GBHR2324 ................................................................................................................................... 106
Oil Strainer
GBHR2324 ................................................................................................................................... 108
Sump
GBHR2844 ....................................................................................................................................110
Dipstick & Filler Tube
GBHR2844 ....................................................................................................................................112
Oil Strainer
GBHR2844 ....................................................................................................................................114
Oil Strainer
GBHR2844 ....................................................................................................................................116
Cylinder Head Cover
HBHR3475 ....................................................................................................................................118
Breather
HBHR3475 ................................................................................................................................... 120
Blanking Plates
HBHR3475 ................................................................................................................................... 122
Oil Cooler
JBHR2693 .................................................................................................................................... 124
Oil Filter
JBHR2693 .................................................................................................................................... 126
Blanking Plates
JBHR2693 .................................................................................................................................... 128
Oil Filter
JDHR0023 .................................................................................................................................... 130
Front End Drive Input
KBHR0782.................................................................................................................................... 132
Water Pump
LBHR2253 .................................................................................................................................... 134
Water Pump
LBHR2253 .................................................................................................................................... 136
Pipes
LBHR2253 .................................................................................................................................... 138
Water Outlet Housing
LDHR0702.................................................................................................................................... 140
Water Outlet Housing

8
LDHR0702.................................................................................................................................... 142
Fan
MDH06018 ................................................................................................................................... 144
Alternator
NDHR2976 ................................................................................................................................... 146
Alternator Bracket & Fixings
NDHR2976 ................................................................................................................................... 148
Pulleys
NDHR2976 ................................................................................................................................... 150
Timing Case
QCHR0117 ................................................................................................................................... 152
Timing Cover
QCHR0117 ................................................................................................................................... 154
Timing Cover
QCHR0117 ................................................................................................................................... 156
Blanking Plugs
QDHR1368 ................................................................................................................................... 158
Lubricating Oil Pump & Delivery Housing
RBHR0031 ................................................................................................................................... 160
Turbocharger
SBHR1658.................................................................................................................................... 162
Feed Pipes
SBHR1658.................................................................................................................................... 164
Leak-Off Pipes
SBHR1658.................................................................................................................................... 166
Pipework & Connections
SBHR1658.................................................................................................................................... 168
Exhaust Manifold
SBHR1658.................................................................................................................................... 170
Air Filters
SBHR1658.................................................................................................................................... 172
Air Filters
SBHR1658.................................................................................................................................... 174
Air Charge Cooler
TBHR0980.................................................................................................................................... 176
Air Charge Cooler
TBHR0980.................................................................................................................................... 178
Air Charge Cooler
TBHR0980.................................................................................................................................... 180
Pipework & Connections
TBHR0980.................................................................................................................................... 182
Lift Pump
VBHR2538.................................................................................................................................... 184

9
Lift Pump
VBHR2538.................................................................................................................................... 186
Fuel Filter
VBHR2538.................................................................................................................................... 188
Fuel Filter
VBHR2538.................................................................................................................................... 190
Fuel Filter
VBHR2538.................................................................................................................................... 192
Filter to Injection Pump Pipe
VBHR2538.................................................................................................................................... 194
Injection Pump to Filter Pipe
VBHR2538.................................................................................................................................... 196
Heater Plugs
WDHR0345 .................................................................................................................................. 198
Heater Plugs
WDHR0375 .................................................................................................................................. 200
Engine Lifting Eyes
XBHR0458.................................................................................................................................... 202
Engine Mounts - Blanking Plugs
ZCHR1291.................................................................................................................................... 204
Engine Mounts - Blanking Plugs
ZCHR1291.................................................................................................................................... 206
Lubricating Oil Pressure Switch/Gauge
ZJHR0547 .................................................................................................................................... 208
Lubricating Oil Pressure Switch/Gauge
ZJHR0547 .................................................................................................................................... 210
Temperature Gauge & Sender
ZLHR0384 .................................................................................................................................... 212
Radiator & Cowling
ZMHR0551 ................................................................................................................................... 214
Radiator & Cowling
ZMHR0551 ................................................................................................................................... 216
Radiator Bracket & Fixings
ZMHR0551 ................................................................................................................................... 218
Radiator & Hoses
ZMHR0551 ................................................................................................................................... 220
Radiator & Hoses
ZMHR0551 ................................................................................................................................... 222
Radiator & Hoses
ZMHR0551 ................................................................................................................................... 224
Guards
ZMHR0551 ................................................................................................................................... 226
Fuel Pre-Lift Pump

10
ZVHR1023.................................................................................................................................... 228
Water Trap
ZVHR1023.................................................................................................................................... 230
Miscellaneous & Auxiliaries
ZZHR1012 .................................................................................................................................... 232
Top Service Kit
SACR0354.................................................................................................................................... 234
Bottom Service Kit
SGBR0382 ................................................................................................................................... 236

11
Symbols and Notes

Symbol Description

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

E Alternative
F Order

G Remanufactured Part

H New for Old Part

I Number of Teeth

J Thickness

K Bottom

L Top

M Left Hand

N Right Hand

O Reference for Detailed Breakdown

P Other Service Options Available

Q Cylinder Number

R See History Section

12
13
Exchange Long Engine Plate A
ACER3832

14
Exchange Long Engine Plate A
ACER3832

Item Part No. References Qty. Description Notes

1 RGL3832R 1 LONG ENGINE - EXCHANGE
2 RG40024 P 1 SHORT ENGINE -
ASSEMBLY
3 ZZ80268 1 CYLINDER HEAD KIT
Service Options

2 RG40024R 1 SHORT ENGINE -

EXCHANGE

15
Short Engine Plate A
ACE40024

16
Short Engine Plate A
ACE40024

Item Part No. References Qty. Description Notes

1 RG40024 P 1 SHORT ENGINE - (1)
ASSEMBLY
2 ZZ50324 1 CYLINDER BLOCK
ASSEMBLY
3 2418F704 1 SEAL - REOS HOUSING
4 3211C002 10 BOLT
5 3627P041 1 BRIDGE PIECE
6 2311D039 2 SCREW
7 ZZ90237 1 CRANKSHAFT KIT

8 4115P015 P 4 PISTON AND RING KIT

9 P 4 CON ROD

10 2485A109 1 PLUG
11 2314C049 1 SCREW
12 2415D053 1 WASHER
13 0650594 1 PLUG

Service Options

1 RG40024R 1 SHORT ENGINE -

EXCHANGE
8 4115P016 J (+)0.50MM 4 PISTON AND RING KIT - O/S (2)

8 4115P017 J (+)1.00MM 4 PISTON AND RING KIT - O/S (2)

9 4115C361 4 CON ROD (3)

GRADE:R - RED
9 4115C362 4 CON ROD (4)
GRADE:O - ORANGE
9 4115C363 4 CON ROD (5)
GRADE:W - WHITE
9 4115C364 4 CON ROD (6)
GRADE:G - GREEN
9 4115C365 4 CON ROD (7)
GRADE:P - PURPLE
9 4115C366 4 CON ROD (8)
GRADE:B - BLUE

History

a.
22 T400002 1 BIG END BEARING KIT

Footnotes
(1) CONTAINS SGI PLAIN-NOSED CRANKSHAFT. REFER TO ENGINE NEWS 1100 SERIES BULLETIN NUMBER 91

(2) USE IN ENGINE SETS ONLY.

(3) GRADE:R - RED

(4) GRADE:O - ORANGE

(5) GRADE:W - WHITE

(6) GRADE:G - GREEN

(7) GRADE:P - PURPLE

(8) GRADE:B - BLUE

17
Engine Overhaul Kit Plate A
ACKR0784

18
Engine Overhaul Kit Plate A
ACKR0784

Item Part No. References Qty. Description Notes

1 U5MK0784 J STANDARD 1 ENGINE OVERHAUL KIT

2 4115P015 P 4 PISTON AND RING KIT

3 U5LT0357 1 GASKET KIT - TOP

4 U5LB0382 1 GASKET KIT - BOTTOM
5 2418F437 1 SEAL - FRONT END OIL

6 2418F704 1 SEAL - REOS HOUSING

Service Options

2 4115P016 J (+)0.50MM 4 PISTON AND RING KIT - O/S (1)

2 4115P017 J (+)1.00MM 4 PISTON AND RING KIT - O/S (1)

19
Engine Overhaul Kit - 0.5mm Oversize Plate A
ACKR0783

20
Engine Overhaul Kit - 0.5mm Oversize Plate A
ACKR0783

Item Part No. References Qty. Description Notes

1 U5MK0783 J (+)0.50MM 1 ENGINE OVERHAUL KIT

2 4115P016 E 4 PISTON AND RING KIT - O/S

J (+)0.50MM

3 U5LT0357 1 GASKET KIT - TOP

4 U5LB0382 1 GASKET KIT - BOTTOM
5 2418F437 1 SEAL - FRONT END OIL

6 2418F704 1 SEAL - REOS HOUSING

Footnotes

21
Engine Overhaul Kit - 1.0mm Oversize Plate A
ACKR0782

22
Engine Overhaul Kit - 1.0mm Oversize Plate A
ACKR0782

Item Part No. References Qty. Description Notes

1 U5MK0782 J (+)1.00MM 1 ENGINE OVERHAUL KIT

2 4115P017 E 4 PISTON AND RING KIT - O/S

J (+)1.00MM

3 U5LT0357 1 GASKET KIT - TOP

4 U5LB0382 1 GASKET KIT - BOTTOM
5 2418F437 1 SEAL - FRONT END OIL

6 2418F704 1 SEAL - REOS HOUSING

Footnotes

23
Cylinder Block & Liners Plate A
ACHR0082

24
Cylinder Block & Liners Plate A
ACHR0082

Item Part No. References Qty. Description Notes

1 ZZ50324 1 CYLINDER BLOCK
ASSEMBLY
2 F ZZ50324 1 CYLINDER BLOCK
3 F ZZ50324 1 BEARING CAP
4 F ZZ50324 2 BEARING CAP
5 F ZZ50324 1 BEARING CAP
6 F ZZ50324 1 BEARING CAP
7 33142111 10 DOWEL

8 32166329 10 SCREW
9 3112D075 R a. 1 CAMSHAFT BUSH

10 3241A011 2 PLUG
11 3241A012 1 PLUG
12 0650588 1 PLUG
13 0650710 1 PLUG
14 32141316 2 PLUG
15 3212P008 1 PLUG
16 3244A009 1 DOWEL
17 2314C049 1 SCREW
18 2415D053 1 WASHER
19 0650594 1 PLUG
20 2113A003 4 PISTON COOLING JET
21 2314F001 4 SCREW
22 2485A108 E 1 PLUG

23 3212V006 1 PLUG
24 3623A009 1 PLATE
25 3688A039 1 GASKET - OIL FILTER HEAD
26 2314H033 4 SCREW

History

a.
9 3112D071 1 CAMSHAFT BUSH

25
Crankshaft, Main & Big End Bearings Plate A
B R000250U B U491476T ACHR0082

26
Crankshaft, Main & Big End Bearings Plate A
B R000250U B U491476T ACHR0082

Item Part No. References Qty. Description Notes

1 ZZ90239 E 1 CRANKSHAFT KIT
2 F ZZ90239 1 CRANKSHAFT
3 U5MB0033 P 1 MAIN BEARING KIT

4 U5ME0034 P 1 BIG END BEARING KIT

5 31137551 P 2 THRUST WASHER

6 31137561 P 2 THRUST WASHER

7 3117C221 1 CRANKSHAFT GEAR

8 0500012 1 WOODRUFF KEY
Service Options

1 ZZ90239R 1 CRANKSHAFT KIT -

EXCHANGE
3 U5MB0033B J (-)0.50MM 1 MAIN BEARING KIT - U/S

3 U5MB0033C J (-)0.75MM 1 MAIN BEARING KIT - U/S

3 U5MB0033A J (-)0.25MM 1 MAIN BEARING KIT - U/S

4 U5ME0034A J (-)0.25MM 1 BIG END BRG KIT - U/S (1)

4 U5ME0034B J (-)0.50MM 1 BIG END BRG KIT - U/S (1)

4 U5ME0034C J (-)0.75MM 1 BIG END BRG KIT - U/S (1)

5 31137312 J (+)0.007" 2 THRUST WASHER

6 31137322 J (+)0.007" 2 THRUST WASHER

Footnotes
(1) BEARING FITTING TOOL 27610233 IS NOT INCLUDED

27
Crankshaft, Main & Big End Bearings Plate B
A R000251U B R001968W ACHR0082

28
Crankshaft, Main & Big End Bearings Plate B
A R000251U B R001968W ACHR0082

Item Part No. References Qty. Description Notes

1 ZZ90237 1 CRANKSHAFT KIT
2 F ZZ90237 1 CRANKSHAFT
3 T427334 E 1 MAIN BEARING KIT
R a.

4 T410927 P 1 BIG END BEARING KIT

R b.

5 T422292 P 2 THRUST WASHER

R a.

6 T422291 P 2 THRUST WASHER

R a.

7 3117C221 1 CRANKSHAFT GEAR

8 0500012 1 WOODRUFF KEY
Service Options

3 U5MB0033B J (-)0.50MM 1 MAIN BEARING KIT - U/S

3 U5MB0033C J (-)0.75MM 1 MAIN BEARING KIT - U/S

3 U5MB0033A J (-)0.25MM 1 MAIN BEARING KIT - U/S

4 T420153 J (+) 0.75MM 1 BIG END BRG KIT - U/S

4 T420155 J (+) 0.25MM 1 BIG END BRG KIT - U/S

4 T420154 J (+) 0.50MM 1 BIG END BRG KIT - U/S

5 31137312 J (+)0.007" 2 THRUST WASHER

6 31137322 J (+)0.007" 2 THRUST WASHER

5 T422289 2 THRUST WASHER

6 T422290 2 THRUST WASHER

3 T427333 J (-)0.25MM 1 MAIN BEARING KIT - U/S

3 T427329 J (-)0.50MM 1 MAIN BEARING KIT - U/S

3 T427327 J (-)0.75MM 1 MAIN BEARING KIT - U/S

History

a.
3 U5MB0033 P 1 MAIN BEARING KIT

5 31137551 P 2 THRUST WASHER

6 31137561 P 2 THRUST WASHER

b.
4 T400002 1 BIG END BEARING KIT

29
Pistons & Rings Plate A
B R001968W ACHR0082

30
Pistons & Rings Plate A
B R001968W ACHR0082

Item Part No. References Qty. Description Notes

1 4115P015 P 4 PISTON AND RING KIT

2 F 4115P015 1 PISTON
3 F 4115P015 1 GUDGEON PIN
4 2721332 2 CIRCLIP
5 UPRK0002 E 1 PISTON RING KIT

Service Options

1 4115P016 J (+)0.50MM 4 PISTON AND RING KIT - O/S (1)

1 4115P017 J (+)1.00MM 4 PISTON AND RING KIT - O/S (1)

5 UPRK0002D J (+)1.00MM 1 PISTON RING KIT - (2)

OVERSIZE
5 UPRK0002B J (+)0.50MM 1 PISTON RING KIT - (3)
OVERSIZE

Footnotes
(1) USE IN ENGINE SETS ONLY.

(2) USED ONLY WITH 4115P017 OR 4115P027

(3) USED ONLY WITH 4115P016 OR 4115P026

31
Connecting Rods Plate A
B R001968W ACHR0082

32
Connecting Rods Plate A
B R001968W ACHR0082

Item Part No. References Qty. Description Notes

1 P 4 CON ROD ASSEMBLY

2 F SERVICE OPTION 1 CON ROD

3 3112A005 E 1 SMALL END BUSH
4 3212V003 2 CON ROD BOLT

Service Options

1 4115C316 4 CON ROD ASSEMBLY GRADE L

BLUE
1 4115C315 4 CON ROD ASSEMBLY PURPLE
GRADE K
1 4115C314 4 CON ROD ASSEMBLY GREEN
GRADE J
1 4115C313 4 CON ROD ASSEMBLY WHITE
GRADE H
1 4115C312 4 CON ROD ASSEMBLY GRADE G
ORANGE
1 4115C311 4 CON ROD ASSEMBLY GRADE F
RED

Footnotes

33
Connecting Rods Plate B
A R000251U B R001968W ACHR0082

34
Connecting Rods Plate B
A R000251U B R001968W ACHR0082

Item Part No. References Qty. Description Notes

1 P 4 CON ROD

2 F SERVICE OPTION 1 CON ROD

3 3112A005 E 1 SMALL END BUSH
4 T400001 2 CON ROD BOLT (1)

Service Options

1 4115C361 4 CON ROD (2)

GRADE:R - RED
1 4115C362 4 CON ROD (3)
GRADE:O - ORANGE
1 4115C363 4 CON ROD (4)
GRADE:W - WHITE
1 4115C364 4 CON ROD (5)
GRADE:G - GREEN
1 4115C365 4 CON ROD (6)
GRADE:P - PURPLE
1 4115C366 4 CON ROD (7)
GRADE:B - BLUE

Footnotes
(1) DO NOT RE-USE ONCE REMOVED

(2) GRADE:R - RED

(3) GRADE:O - ORANGE

(4) GRADE:W - WHITE

(5) GRADE:G - GREEN

(6) GRADE:P - PURPLE

(7) GRADE:B - BLUE

35
Rear End Oil Seal Plate A
B R001968W ACHR0082

36
Rear End Oil Seal Plate A
B R001968W ACHR0082

Item Part No. References Qty. Description Notes

1 2418F704 1 SEAL - REOS HOUSING
2 3211C002 10 BOLT

37
Cylinder Head Assembly Plate A
B R001968W ACHR0082

38
Cylinder Head Assembly Plate A
B R001968W ACHR0082

Item Part No. References Qty. Description Notes

1 ZZ80268 1 CYLINDER HEAD KIT
2 R c. c. 1 CYLINDER HEAD
F ZZ80268
3 3313A012 4 VALVE GUIDE
4 3313A012 R c. 4 VALVE GUIDE

5 3314A241 R c. c. 4 VALVE SEAT INSERT

6 3314A231 R c. 4 VALVE SEAT INSERT

7 32416117 2 PLUG

8 0650588 4 PLUG
9 3142H071 4 INTAKE VALVE
10 2418M519 R e. 4 SEAL - VALVE STEM

11 T417883 R a. 4 VALVE SPRING

12 3342A011 4 CAP
13 3142W004 8 VALVE COLLET
14 3142A151 4 EXHAUST VALVE
15 2418M517 R d. 4 SEAL - VALVE STEM

16 T417883 R a. 4 VALVE SPRING

17 3342A011 4 CAP
18 3142W004 8 VALVE COLLET
19 3278A006 1 PLUG
20 2415H003 1 SEAL - O RING
21 2431154 1 PLUG
22 3681E051 P 1 GASKET - CYLINDER HEAD
R b.

23 3218A011 7 CYLINDER HEAD BOLT

24 3218A012 3 CYLINDER HEAD BOLT
25 U5VK0113 1 VALVETRAIN KIT
26 3142H071 4 INTAKE VALVE
27 3313A012 4 VALVE GUIDE
28 T417883 4 VALVE SPRING
29 U5MK1027 1 SEAL KIT
30 2418M517 4 SEAL - VALVE STEM
31 2418M519 4 SEAL - VALVE STEM
32 F U5MK1027 1 LEAFLET
33 3142W004 8 VALVE COLLET
34 3142A151 4 EXHAUST VALVE
35 3313A012 4 VALVE GUIDE
36 T417883 4 VALVE SPRING
37 3142W004 8 VALVE COLLET
Service Options

22 T409652 J (+)0.25MM 1 GASKET - CYLINDER HEAD

39
Cylinder Head Assembly Plate A
B R001968W ACHR0082

History

a.
11 3174A016 4 VALVE SPRING
16 3174A016 4 VALVE SPRING
b.
22 3681E046 1 GASKET - CYLINDER HEAD
c.
2 F 1 CYLINDER HEAD ASSEMBLY
2 F 1 CYLINDER HEAD
4 3313E021 4 VALVE GUIDE
5 3314A151 4 VALVE SEAT INSERT
5 3313E021 4 VALVE GUIDE

6 3314A161 4 VALVE SEAT INSERT

d.
15 2418M514 4 SEAL - VALVE STEM
e.
10 2418M514 4 SEAL - VALVE STEM

Footnotes

40
41
Rocker Shaft Assembly Plate A
B R001968W ACHR0082

42
Rocker Shaft Assembly Plate A
B R001968W ACHR0082

Item Part No. References Qty. Description Notes

1 4115R612 1 ROCKER SHAFT ASSEMBLY
2 4115R703 1 ROCKER SHAFT ASSY -
MINOR
3 F 4115R703 1 ROCKER ARM SHAFT
4 2485A104 2 PLUG
5 4115R314 4 ROCKER ARM ASSEMBLY
6 F 4115R314 1 ROCKER ARM
7 F 4115R314 1 PAD
8 0576052 1 NUT
9 32114145 1 SCREW
10 3174A015 3 ROCKER SHAFT SPRING
11 4115R315 4 ROCKER ARM ASSEMBLY
12 F 4115R315 1 ROCKER ARM
13 F 4115R315 1 PAD
14 0576052 1 NUT
15 32114145 1 SCREW
16 2722A022 2 CIRCLIP
17 2134A502 2 WASHER
18 2316A901 1 SCREW
19 2316A902 3 SCREW

43
Timing Gear & Camshaft Plate A
B R001968W ACHR0082

44
Timing Gear & Camshaft Plate A
B R001968W ACHR0082

Item Part No. References Qty. Description Notes

1 4112K043 R b. 1 CAMSHAFT

2 F 4112K043 1 CAMSHAFT
3 0500012 1 WOODRUFF KEY
4 T420076 R a. c. 8 TAPPET

5 31434307 8 PUSHROD

History

a.
4 3142U991 8 TAPPET
b.
0500012 1 WOODRUFF KEY
1 3141D222 1 CAMSHAFT
c.
4 3142U031 8 TAPPET

45
Cylinder Block & Liners Plate A
A R001969W ACHR0157

46
Cylinder Block & Liners Plate A
A R001969W ACHR0157

Item Part No. References Qty. Description Notes

1 ZZ50324 1 CYLINDER BLOCK
ASSEMBLY
2 F ZZ50324 1 CYLINDER BLOCK
3 F ZZ50324 1 BEARING CAP
4 F ZZ50324 2 BEARING CAP
5 F ZZ50324 1 BEARING CAP
6 F ZZ50324 1 BEARING CAP
7 33142111 10 DOWEL

8 32166329 10 SCREW
9 3112D075 1 CAMSHAFT BUSH
10 3241A011 2 PLUG
11 3241A012 1 PLUG
12 0650588 1 PLUG
13 0650710 1 PLUG
14 32141316 2 PLUG
15 3212P008 1 PLUG
16 3244A009 1 DOWEL
17 2314C049 1 SCREW
18 2415D053 1 WASHER
19 0650594 1 PLUG
20 2113A003 4 PISTON COOLING JET
21 2314F001 4 SCREW
22 2485A108 E 1 PLUG

23 3212V006 1 PLUG
24 3623A009 1 PLATE
25 3688A039 1 GASKET - OIL FILTER HEAD
26 2314H033 4 SCREW

47
Crankshaft, Main & Big End Bearings Plate A
A R001969W ACHR0157

48
Crankshaft, Main & Big End Bearings Plate A
A R001969W ACHR0157

Item Part No. References Qty. Description Notes

1 ZZ90237 1 CRANKSHAFT KIT (1)

2 F ZZ90237 1 CRANKSHAFT
3 U5MB0033 P 1 MAIN BEARING KIT

4 T410927 P 1 BIG END BEARING KIT

5 31137551 P 2 THRUST WASHER

6 31137561 P 2 THRUST WASHER

7 3117C221 1 CRANKSHAFT GEAR

8 0500012 1 WOODRUFF KEY
Service Options

3 U5MB0033B J (-)0.50MM 1 MAIN BEARING KIT - U/S

3 U5MB0033C J (-)0.75MM 1 MAIN BEARING KIT - U/S

3 U5MB0033A J (-)0.25MM 1 MAIN BEARING KIT - U/S

4 T420153 J (+) 0.75MM 1 BIG END BRG KIT - U/S

4 T420155 J (+) 0.25MM 1 BIG END BRG KIT - U/S

4 T420154 J (+) 0.50MM 1 BIG END BRG KIT - U/S

5 31137312 J (+)0.007" 2 THRUST WASHER

6 31137322 J (+)0.007" 2 THRUST WASHER

Footnotes
(1) FOR SERIAL NUMBERS BETWEEN B500668T AND B500737U REFER TO ENGINE NEWS 1100 SERIES BULLETIN NUMBER
91

49
Pistons & Rings Plate A
A R001969W ACHR0157

50
Pistons & Rings Plate A
A R001969W ACHR0157

Item Part No. References Qty. Description Notes

1 T400408 4 PISTON AND RING KIT
2 F T410539 1 PISTON
3 F T400408 1 GUDGEON PIN
4 UPRK0005 P 1 PISTON RING KIT

5 2721332 2 CIRCLIP

Service Options

4 UPRK0005B J (+)0.50MM 1 PISTON RING KIT -

OVERSIZE
4 UPRK0005D J (+)1.00MM 1 PISTON RING KIT -
OVERSIZE

Footnotes

51
Connecting Rods Plate A
A R001969W ACHR0157

52
Connecting Rods Plate A
A R001969W ACHR0157

Item Part No. References Qty. Description Notes

1 P 4 CON ROD

2 F SERVICE OPTION 1 CON ROD

3 3112A005 E 1 SMALL END BUSH
4 T400001 2 CON ROD BOLT (1)

Service Options

1 4115C361 4 CON ROD (2)

GRADE:R - RED
1 4115C362 4 CON ROD (3)
GRADE:O - ORANGE
1 4115C363 4 CON ROD (4)
GRADE:W - WHITE
1 4115C364 4 CON ROD (5)
GRADE:G - GREEN
1 4115C365 4 CON ROD (6)
GRADE:P - PURPLE
1 4115C366 4 CON ROD (7)
GRADE:B - BLUE

Footnotes
(1) DO NOT RE-USE ONCE REMOVED

(2) GRADE:R - RED

(3) GRADE:O - ORANGE

(4) GRADE:W - WHITE

(5) GRADE:G - GREEN

(6) GRADE:P - PURPLE

(7) GRADE:B - BLUE

53
Rear End Oil Seal Plate A
A R001969W ACHR0157

54
Rear End Oil Seal Plate A
A R001969W ACHR0157

Item Part No. References Qty. Description Notes

1 2418F704 1 SEAL - REOS HOUSING
2 3211C002 10 BOLT

55
Cylinder Head Assembly Plate A
A R001969W ACHR0157

56
Cylinder Head Assembly Plate A
A R001969W ACHR0157

Item Part No. References Qty. Description Notes

1 ZZ80268 1 CYLINDER HEAD KIT
2 F ZZ80268 1 CYLINDER HEAD
3 3313A012 4 VALVE GUIDE
4 3313A012 4 VALVE GUIDE
5 3314A241 4 VALVE SEAT INSERT

6 3314A231 4 VALVE SEAT INSERT

7 32416117 2 PLUG
8 0650588 4 PLUG
9 3142H071 4 INTAKE VALVE
10 2418M519 4 SEAL - VALVE STEM
11 T417883 R a. 4 VALVE SPRING

12 3342A011 4 CAP
13 3142W004 8 VALVE COLLET
14 3142A151 4 EXHAUST VALVE
15 2418M517 4 SEAL - VALVE STEM
16 T417883 R a. 4 VALVE SPRING

17 3342A011 4 CAP
18 3142W004 8 VALVE COLLET
19 3278A006 1 PLUG
20 2415H003 1 SEAL - O RING
21 2431154 1 PLUG
22 3681E051 P 1 GASKET - CYLINDER HEAD

23 3218A011 7 CYLINDER HEAD BOLT

24 3218A012 3 CYLINDER HEAD BOLT
25 U5VK0113 1 VALVETRAIN KIT
26 3142H071 4 INTAKE VALVE
27 3313A012 4 VALVE GUIDE
28 T417883 4 VALVE SPRING
29 U5MK1027 1 SEAL KIT
30 2418M517 4 SEAL - VALVE STEM
31 2418M519 4 SEAL - VALVE STEM
32 F U5MK1027 1 LEAFLET
33 3142W004 8 VALVE COLLET
34 3142A151 4 EXHAUST VALVE
35 3313A012 4 VALVE GUIDE
36 T417883 4 VALVE SPRING
37 3142W004 8 VALVE COLLET

Service Options

22 T409652 J (+)0.25MM 1 GASKET - CYLINDER HEAD

57
Cylinder Head Assembly Plate A
A R001969W ACHR0157

History

a.
11 3174A016 4 VALVE SPRING
16 3174A016 4 VALVE SPRING

Footnotes

58
59
Rocker Shaft Assembly Plate A
A R001969W ACHR0157

60
Rocker Shaft Assembly Plate A
A R001969W ACHR0157

Item Part No. References Qty. Description Notes

1 4115R612 1 ROCKER SHAFT ASSEMBLY
2 4115R703 1 ROCKER SHAFT ASSY -
MINOR
3 F 4115R703 1 ROCKER ARM SHAFT
4 2485A104 2 PLUG
5 4115R314 4 ROCKER ARM ASSEMBLY
6 F 4115R314 1 ROCKER ARM
7 F 4115R314 1 PAD
8 0576052 1 NUT
9 32114145 1 SCREW
10 3174A015 3 ROCKER SHAFT SPRING
11 4115R315 4 ROCKER ARM ASSEMBLY
12 F 4115R315 1 ROCKER ARM
13 F 4115R315 1 PAD
14 0576052 1 NUT
15 32114145 1 SCREW
16 2722A022 2 CIRCLIP
17 2134A502 2 WASHER
18 2316A901 1 SCREW
19 2316A902 3 SCREW

61
Timing Gear & Camshaft Plate A
A R001969W ACHR0157

62
Timing Gear & Camshaft Plate A
A R001969W ACHR0157

Item Part No. References Qty. Description Notes

1 4112K043 1 CAMSHAFT
2 F 4112K043 1 CAMSHAFT
3 0500012 1 WOODRUFF KEY
4 T420076 R a. 8 TAPPET

5 31434307 8 PUSHROD

History

a.
4 3142U991 8 TAPPET

63
Fuel Injection Pump Plate A
AFHR4495

64
Fuel Injection Pump Plate A
AFHR4495

Item Part No. References Qty. Description Notes

1 T420897 R a. 1 FUEL INJECTION PUMP
GEAR
2 2314H004 3 SCREW
3 2411D008 3 WASHER

History

a.
1 3117L261 1 FUEL INJECTION PUMP
GEAR
b.
2318A603 1 NUT
3641A007 1 BRACKET
2314H003 1 SCREW
2314J002 1 SCREW

65
Fuel Injection Pump Breakdown Plate A
AFHR4495

66
Fuel Injection Pump Breakdown Plate A
AFHR4495

Item Part No. References Qty. Description Notes

1 2644H216 P 1 FUEL INJECTION PUMP

2 F 2644H216 1 FUEL INJECTION PUMP

3 26420472 1 SOLENOID
4 26420318 1 SEAL - O RING
Service Options

1 2644H216R 1 FUEL INJ PUMP - EXCH

Footnotes

67
High Pressure Fuel Pipes Plate A
AFHR4495

68
High Pressure Fuel Pipes Plate A
AFHR4495

Item Part No. References Qty. Description Notes

1 3525A101 1 PIPE - FUEL INJ NO 1 CYL
2 3525A102 1 PIPE - FUEL INJ NO 2 CYL
3 3525A103 1 PIPE - FUEL INJ NO 3 CYL
4 3525A104 1 PIPE - FUEL INJ NO 4 CYL
5 2481Y011 2 CLIP

6 2481Y012 1 CLIP
7 2646E019 1 CLIP

69
Atomisers Plate A
AFHR4495

70
Atomisers Plate A
AFHR4495

Item Part No. References Qty. Description Notes

1 2645K012 E 4 INJECTOR

2 F 2645K012 1 INJECTOR NOZZLE HOLDER

3 2645K612 P 1 INJECTOR NOZZLE

4 26460064 1 SEAL - INJECTOR

5 L311FF02 1 INJECTOR WASHER

6 3751A241 4 INJECTOR CLAMP

7 2314W009 4 SCREW

Service Options

1 2645K012R 4 INJECTOR - EXCHANGE

3 2645K612P H 1 INJECTOR NOZZLE

71
Throttle & Stop Controls Plate A
AFHR4495

72
Throttle & Stop Controls Plate A
AFHR4495

Item Part No. References Qty. Description Notes

1 3653A017 1 BRACKET
2 2314H002 1 SCREW

History

a.
2481D456 1 CLIP

73
Control Unit Plate A
AFHR4495

74
Control Unit Plate A
AFHR4495

Item Part No. References Qty. Description Notes

1 U5MK0669 1 ELECTRONIC GOVERNOR
KIT
2 F U5MK0669 1 ELECTRONIC GOVERNOR
3 2311E027 4 SCREW
4 2415H507 1 SEAL - O RING

75
Control Unit Plate B
AFHR4495

76
Control Unit Plate B
AFHR4495

Item Part No. References Qty. Description Notes

1 U5MK0653 1 CONNECTION KIT
2 2900A001 1 ELECTRICAL CONNECTOR
3 2900A003 1 WEDGE
4 2900A009 12 PIN
5 2900A011 8 PIN
6 F U5MK0653 1 LEAFLET

77
Pick-Up Sensor Plate A
AFHR4495

78
Pick-Up Sensor Plate A
AFHR4495

Item Part No. References Qty. Description Notes

1 2868A006 1 SPEED SENSOR
2 33534129 1 ADAPTOR

79
Pick-Up Sensor Plate B
AFHR4495

80
Pick-Up Sensor Plate B
AFHR4495

Item Part No. References Qty. Description Notes

1 0650586 1 PLUG

81
Boost Control Pipe Plate A
AFHR4495

82
Boost Control Pipe Plate A
AFHR4495

Item Part No. References Qty. Description Notes

1 2431131 1 PLUG

83
Fuel Leak-Off Pipe Plate A
AFHR4495

84
Fuel Leak-Off Pipe Plate A
AFHR4495

Item Part No. References Qty. Description Notes

1 2646F501 3 HOSE
2 2646E501 1 CAP

85
Sensors Plate A
AFHR4495

86
Sensors Plate A
AFHR4495

Item Part No. References Qty. Description Notes

1 2485A109 1 PLUG (1)

Footnotes
(1) NOT REQUIRED ON ALL CONDITIONS

87
Flywheel Housing Plate A
B R024704B CDHR1042

88
Flywheel Housing Plate A
B R024704B CDHR1042

Item Part No. References Qty. Description Notes

1 3713M049 1 FLYWHEEL HOUSING
2 36212132 1 PLATE
3 2314H102 2 SCREW
4 2314J204 1 SCREW
5 2487A452 1 PLUG
6 3245A011 R b. 2 DOWEL

7 2314J603 2 SCREW

8 T410815 R a. 2 PLUG

9 2314J004 3 SCREW

History

a.
8 2487Y005 2 PLUG
b.
6 0350025 2 DOWEL

89
Flywheel Housing Plate A
A R024705B C CDHR1043 CDHR1125

90
Flywheel Housing Plate A
A R024705B C CDHR1043 CDHR1125

Item Part No. References Qty. Description Notes

1 3713A081 1 FLYWHEEL HOUSING
2 2314J204 6 SCREW
3 3245A011 2 DOWEL
4 2314J603 2 SCREW
5 T410815 R b. 2 PLUG

6 T413928 R a. 1 SEAL

History

a.
6 36843154 1 SEAL
b.
5 2487Y005 2 PLUG

91
Flywheel & Starter Ring Plate A
DDHR2020

92
Flywheel & Starter Ring Plate A
DDHR2020

Item Part No. References Qty. Description Notes

1 T419862 R a. 1 FLYWHEEL ASSEMBLY

2 R a. 1 FLYWHEEL
F T419862
3 31162121 1 STARTER RING
4 0096803 10 SCREW
5 33117127 10 WASHER

History

a.
1 4111D128 1 FLYWHEEL ASSEMBLY
2 F 1 FLYWHEEL

93
Starter Motor Plate A
C EDHR0955 EDHR1009

94
Starter Motor Plate A
C EDHR0955 EDHR1009

Item Part No. References Qty. Description Notes

1 T400268 1 STARTER MOTOR
2 2313C078 3 STUD
3 2318A604 3 NUT

95
Fan Drive Plate A
FBHR0893

96
Fan Drive Plate A
FBHR0893

Item Part No. References Qty. Description Notes

1 4113K005 1 FAN DRIVE HOUSING
2 2314J005 R a. 4 SCREW

History

a.
2 F 2 BALL BEARING
3 F 2 CIRCLIP
4 F 1 HUB
5 F 1 FAN DRIVE HOUSING

97
Pulleys Plate A
FBHR0893

98
Pulleys Plate A
FBHR0893

Item Part No. References Qty. Description Notes

1 3115C113 1 FAN DRIVE PULLEY
2 2614B653 R a. 1 BELT

History

a.
2 2614B652 1 BELT

Footnotes

99
Sump Plate A
B R024704B GBHR2324

100
Sump Plate A
B R024704B GBHR2324

Item Part No. References Qty. Description Notes

1 3717E241 1 SUMP
2 T420777 R a. 1 GASKET - SUMP

3 3627P041 1 BRIDGE PIECE

4 2311D039 2 SCREW
5 3211P013 2 STUD

6 2318A603 2 NUT
7 32186405 2 PLUG

8 2415715 2 SEAL - O RING

9 2431154 1 PLUG
10 2431154 1 PLUG
11 2431A016 1 PLUG
12 2314H023 2 SCREW
13 2314H759 R b. 4 SCREW

14 2314H015 4 SCREW
15 2314H003 8 SCREW

History

a.
2 3681K037 1 GASKET - SUMP
b.
13 2314H020 4 SCREW

101
Sump Plate B
A 20/08/2014 B R024704B GBHR2324

102
Sump Plate B
A 20/08/2014 B R024704B GBHR2324

Item Part No. References Qty. Description Notes

1 T418196 1 SUMP
2 T420777 1 GASKET - SUMP
3 2314H004 2 SCREW
4 2314H017 16 SCREW
5 3627P041 1 BRIDGE PIECE

6 2311D039 2 SCREW
7 3211P013 2 STUD
8 2318A603 2 NUT
9 32186405 2 PLUG
10 2415715 2 SEAL - O RING
11 2431A016 1 PLUG

103
Dipstick & Filler Tube Plate A
B R024704B GBHR2324

104
Dipstick & Filler Tube Plate A
B R024704B GBHR2324

Item Part No. References Qty. Description Notes

1 3577A125 1 TUBE ASSEMBLY
2 F 3577A125 1 TUBE
3 3353D005 1 NUT
4 3178C088 1 DIPSTICK
5 33812116 1 OLIVE

105
Oil Strainer Plate A
B R024704B GBHR2324

106
Oil Strainer Plate A
B R024704B GBHR2324

Item Part No. References Qty. Description Notes

1 3575A063 1 PIPE - OIL SUCTION
2 36832137 1 GASKET
3 2314H004 2 SCREW

107
Oil Strainer Plate B
A 22/11/2016 GBHR2324

108
Oil Strainer Plate B
A 22/11/2016 GBHR2324

Item Part No. References Qty. Description Notes

1 T410750 1 PIPE - OIL SUCTION
2 2314H004 2 SCREW

109
Sump Plate A
A R024705B GBHR2844

110
Sump Plate A
A R024705B GBHR2844

Item Part No. References Qty. Description Notes

1 3717Y061 1 SUMP
2 T420777 R a. 1 GASKET - SUMP

3 3627P041 1 BRIDGE PIECE

4 2311D039 2 SCREW
5 32186405 2 PLUG

6 2415715 2 SEAL - O RING

7 2314H031 2 SCREW
8 2314H002 17 SCREW
9 2314H003 1 SCREW
10 33134418 1 SPACER

History

a.
2 3681K037 1 GASKET - SUMP

111
Dipstick & Filler Tube Plate A
A R024705B GBHR2844

112
Dipstick & Filler Tube Plate A
A R024705B GBHR2844

Item Part No. References Qty. Description Notes

1 3577A125 1 TUBE ASSEMBLY
2 F 3577A125 1 TUBE
3 3353D005 1 NUT
4 33812116 1 OLIVE
5 3178C077 1 DIPSTICK

113
Oil Strainer Plate A
A R024705B B 21/11/2016 GBHR2844

114
Oil Strainer Plate A
A R024705B B 21/11/2016 GBHR2844

Item Part No. References Qty. Description Notes

1 3575A059 1 PIPE - OIL SUCTION
2 36832137 1 GASKET
3 2314H004 2 SCREW

115
Oil Strainer Plate B
A 22/11/2016 GBHR2844

116
Oil Strainer Plate B
A 22/11/2016 GBHR2844

Item Part No. References Qty. Description Notes

1 T410748 1 PIPE - OIL SUCTION
2 2314H004 2 SCREW

117
Cylinder Head Cover Plate A
HBHR3475

118
Cylinder Head Cover Plate A
HBHR3475

Item Part No. References Qty. Description Notes

1 T426692 1 CYL HEAD COVER ASSY
2 F T426692 1 CYLINDER HEAD COVER
3 3681A055 1 GASKET - CYL. HEAD
COVER
4 2161A013 10 SCREW
5 4142X099 P 1 OIL FILLER CAP

6 E 1 OIL FILLER CAP

F 4142X099
7 2415A131 1 SEAL - O RING

8 T414958 1 PLATE
9 3789A004 1 SEAL - O RING
10 2151A001 4 SCREW
Service Options

5 T403272 1 OIL FILLER CAP

BLUETOOTH®

119
Breather Plate A
HBHR3475

120
Breather Plate A
HBHR3475

Item Part No. References Qty. Description Notes

1 4134K022 1 PIPE - BREATHER
2 F 4134K022 1 PIPE - BREATHER
3 2415A068 1 SEAL - O RING
4 2415H701 1 SEAL - O RING
5 2314F005 2 SCREW
6 33872632 1 HOSE
7 3175P003 1 SPRING

8 2481863 1 HOSE CLIP

9 36241123 1 BRACKET
10 2817152 1 CABLE TIE

121
Blanking Plates Plate A
HBHR3475

122
Blanking Plates Plate A
HBHR3475

Item Part No. References Qty. Description Notes

1 2485A124 1 PLUG
2 2485A118 1 PLUG

123
Oil Cooler Plate A
C JBHR2347 JBHR2693

124
Oil Cooler Plate A
C JBHR2347 JBHR2693

Item Part No. References Qty. Description Notes

1 4134W025 1 OIL COOLER
2 F 4134W025 1 HOUSING
3 2486A217 1 OIL COOLER
4 3685A025 2 GASKET - OIL COOLER
5 3685A033 1 GASKET - OIL COOLER

6 2314K161 3 SCREW
7 2314H004 10 SCREW
8 2314H006 4 BOLT
9 T414650 1 SEAL KIT
10 3685A033 1 GASKET - OIL COOLER
11 3685A025 2 GASKET - OIL COOLER
12 T419064 2 SEALING RING
13 1 LEAFLET

125
Oil Filter Plate A
C JBHR2347 JBHR2693

126
Oil Filter Plate A
C JBHR2347 JBHR2693

Item Part No. References Qty. Description Notes

1 3773A061 1 OIL FILTER HEAD
2 3688A039 1 GASKET - OIL FILTER HEAD
3 2314H034 4 SCREW
4 3278A007 1 PLUG
5 2415H009 1 SEAL - O RING

127
Blanking Plates Plate A
C JBHR2347 JBHR2693

128
Blanking Plates Plate A
C JBHR2347 JBHR2693

Item Part No. References Qty. Description Notes

1 3623A009 1 PLATE
2 3688A039 1 GASKET - OIL FILTER HEAD
3 2314H033 4 SCREW

129
Oil Filter Plate A
JDHR0023

130
Oil Filter Plate A
JDHR0023

Item Part No. References Qty. Description Notes

1 2654407 1 OIL FILTER

131
Front End Drive Input Plate A
KBHR0782

132
Front End Drive Input Plate A
KBHR0782

Item Part No. References Qty. Description Notes

1 3114C111 1 CRANKSHAFT PULLEY (1)

2 32186146 3 BOLT

Footnotes
(1) USED ONLY WITH SGI PLAIN-NOSED CRANKS. REFER TO ENGINE NEWS 1100 SERIES BULLETIN NUMBER 91

133
Water Pump Plate A
LBHR2253

134
Water Pump Plate A
LBHR2253

Item Part No. References Qty. Description Notes

1 U5MW0206 R a. 1 WATER PUMP KIT

2 R a. 1 WATER PUMP
F U5MW0206
3 R a. 1 COVER
F U5MW0206
4 24880239 R a. 1 GASKET

5 2314H743 R a. 3 SCREW

6 3682A011 1 GASKET - WATER PUMP

7 2314K164 2 SCREW
8 2314H005 2 SCREW
9 2314H012 5 SCREW

History

a.
5 2314H743 2 SCREW
1 U5MW0194 1 WATER PUMP KIT
2 F 1 HOUSING
3 F 1 COVER
4 24880234 1 GASKET - WATER PUMP

135
Water Pump Plate B
LBHR2253

136
Water Pump Plate B
LBHR2253

Item Part No. References Qty. Description Notes

1 U7LW0172 1 REPAIR KIT - WATER PUMP
2 F U7LW0172 1 IMPELLER
3 F U7LW0172 1 ROLLER BEARING
4 F U7LW0172 1 BEARING
5 F U7LW0172 1 SEAL - OIL

6 F U7LW0172 1 SEAL
7 F U7LW0172 1 CIRCLIP

8 F U7LW0172 1 CIRCLIP
9 24880234 1 GASKET - WATER PUMP
10 F U7LW0172 1 DRIVE SHAFT
11 3682A011 1 GASKET - WATER PUMP

137
Pipes Plate A
LBHR2253

138
Pipes Plate A
LBHR2253

Item Part No. References Qty. Description Notes

1 4133L048 1 CONNECTION
2 F 4133L048 1 CONNECTION
3 2418F002 1 SEAL - O RING
4 2418F001 1 SEAL - O RING
5 2314H003 2 SCREW

139
Water Outlet Housing Plate A
B R003599W LDHR0702

140
Water Outlet Housing Plate A
B R003599W LDHR0702

Item Part No. References Qty. Description Notes

1 4133L501 E 1 CONNECTION
2 F 4133L501 1 CONNECTION
3 2485C041 E 1 THERMOSTAT
4 2415H008 E 1 SEAL - WATER OUTLET
5 2314H004 2 SCREW

141
Water Outlet Housing Plate A
A R003600W LDHR0702

142
Water Outlet Housing Plate A
A R003600W LDHR0702

Item Part No. References Qty. Description Notes

1 4133L507 1 THERMOSTAT ASSEMBLY
2 F 4133L507 1 CONNECTION
3 F 4133L507 1 THERMOSTAT
4 2415H219 1 SEAL - THERMOSTAT
HOUSING
5 2314H004 2 SCREW

143
Fan Plate A
C MDHR1434 MDH06018

144
Fan Plate A
C MDHR1434 MDH06018

Item Part No. References Qty. Description Notes

1 2485C520 1 FAN
2 T418644 R a. 1 EXTENSION

3 2313H236 4 STUD
4 2318D208 4 NUT

History

a.
2 3748W242 1 EXTENSION

145
Alternator Plate A
C NDHR2711 NDHR2976

146
Alternator Plate A
C NDHR2711 NDHR2976

Item Part No. References Qty. Description Notes

1 T415894 1 ALTERNATOR

147
Alternator Bracket & Fixings Plate A
C NDHR2711 NDHR2976

148
Alternator Bracket & Fixings Plate A
C NDHR2711 NDHR2976

Item Part No. References Qty. Description Notes

1 T418352 1 ALTERNATOR BRACKET
2 0920433 R a. 1 WASHER

3 2314J007 2 SCREW
4 2314H022 1 SCREW
5 2318D208 1 NUT
6 36155429 1 LEVER
7 2314H004 1 SCREW

8 0920497 1 WASHER
9 2314J012 1 SCREW
10 2318A604 1 NUT
11 0920465 1 SPACER

History

a.
2 0920497 1 WASHER

149
Pulleys Plate A
C NDHR2711 NDHR2976

150
Pulleys Plate A
C NDHR2711 NDHR2976

Item Part No. References Qty. Description Notes

1 3115H003 1 ALTERNATOR PULLEY

151
Timing Case Plate A
QCHR0117

152
Timing Case Plate A
QCHR0117

Item Part No. References Qty. Description Notes

1 3716C561 1 TIMING CASE
2 3681P053 1 GASKET - TIMING CASE
3 2418F437 1 SEAL - FRONT END OIL
4 2314H003 6 SCREW
5 2314H006 2 BOLT

6 2314H034 4 SCREW

153
Timing Cover Plate A
QCHR0117

154
Timing Cover Plate A
QCHR0117

Item Part No. References Qty. Description Notes

1 4142A503 1 FRONT COVER KIT
2 E 1 TIMING COVER
F 4142A503
3 3681P046 1 GASKET - TIMING CASE
COVER
4 2314H002 10 SCREW
5 2314H012 5 SCREW

155
Timing Cover Plate B
QCHR0117

156
Timing Cover Plate B
QCHR0117

Item Part No. References Qty. Description Notes

1 3117N061 1 IDLER GEAR
2 3311A054 1 HUB
3 3272A033 1 PLATE
4 2314J011 3 SCREW
5 T418682 R a. 1 CAMSHAFT GEAR

6 3321A003 1 WASHER
7 2116053 1 DOWEL

8 3112X011 1 THRUST WASHER

9 2314J606 1 SCREW

History

a.
5 3117N001 1 CAMSHAFT GEAR

157
Blanking Plugs Plate A
QDHR1368

158
Blanking Plugs Plate A
QDHR1368

Item Part No. References Qty. Description Notes

1 2314C049 1 SCREW
2 2415D053 R a. 1 WASHER

History

a.
2 3212V005 1 PLUG

159
Lubricating Oil Pump & Delivery Housing Plate A
RBHR0031

160
Lubricating Oil Pump & Delivery Housing Plate A
RBHR0031

Item Part No. References Qty. Description Notes

1 T418992 R a. 1 OIL PUMP

2 2314J008 5 SCREW

History

a.
1 4132F071 1 OIL PUMP

161
Turbocharger Plate A
SBHR1658

162
Turbocharger Plate A
SBHR1658

Item Part No. References Qty. Description Notes

1 2674A404 E 1 TURBOCHARGER
H

2 3688A029 1 GASKET - TURBOCHARGER

3 T409161 R a. 4 STUD

4 2318A634 4 NUT
Service Options

1 2674A404R 1 TURBOCHARGER -
EXCHANGE
1 2674A404P H 1 TURBOCHARGER

History

a.
3 2313M377 4 STUD

163
Feed Pipes Plate A
SBHR1658

164
Feed Pipes Plate A
SBHR1658

Item Part No. References Qty. Description Notes

1 4128A027 1 PIPE - TURBO OIL FEED
2 F 4128A027 1 PIPE - TURBO OIL FEED
3 3218R036 1 BANJO BOLT
4 2131A506 1 WASHER
5 2131A506 1 WASHER

6 3218R036 1 BANJO BOLT

7 2131A506 1 WASHER
8 2131A506 1 WASHER

165
Leak-Off Pipes Plate A
SBHR1658

166
Leak-Off Pipes Plate A
SBHR1658

Item Part No. References Qty. Description Notes

1 3584A001 1 PIPE - TURBO OIL DRAIN
2 3688A053 R a. 1 GASKET

3 3688A054 R b. 1 GASKET

4 2314F004 2 SCREW
5 2314H003 2 SCREW

History

a.
2 3688A035 1 GASKET
b.
3 3688A036 1 GASKET

167
Pipework & Connections Plate A
SBHR1658

168
Pipework & Connections Plate A
SBHR1658

Item Part No. References Qty. Description Notes

1 3766A131 1 EXHAUST ELBOW
2 3824A261 R b. 1 BRACKET

3 3347A091 R c. 1 ADAPTOR

4 2314J003 3 SCREW
5 2314J004 2 SCREW

6 T409161 R a. 2 STUD

7 2318A634 3 NUT
8 3623E006 1 FLANGE
9 3688C018 1 GASKET - EXHAUST
OUTLET
10 2313C077 3 STUD
11 2318A634 3 NUT

History

a.
6 2313M377 2 STUD
b.
2 3823A051 1 BRACKET
c.
3 3347A041 1 ADAPTOR

169
Exhaust Manifold Plate A
SBHR1658

170
Exhaust Manifold Plate A
SBHR1658

Item Part No. References Qty. Description Notes

1 3778E401 R a. 1 EXHAUST MANIFOLD

2 3681V512 1 GASKET - EXHAUST

MANIFOLD
3 3218J013 8 SCREW

History

a.
1 3778E203 1 EXHAUST MANIFOLD

171
Air Filters Plate A
SBHR1658

172
Air Filters Plate A
SBHR1658

Item Part No. References Qty. Description Notes

1 3653A051 1 BRACKET
2 0180074 R a. 1 CLIP

3 3783R007 1 HOSE
4 21825194 R a. 1 HOSE CLIP

5 2314H005 2 SCREW

6 2318A603 2 NUT
7 2314J002 2 SCREW

9 3311A015 2 WASHER

History

a.
2 2481D088 1 HOSE CLIP
4 2481D075 1 HOSE CLIP

173
Air Filters Plate B
SBHR1658

174
Air Filters Plate B
SBHR1658

Item Part No. References Qty. Description Notes

1 2652C202 1 AIR FILTER ASSEMBLY
2 F 2652C202 1 AIR FILTER BODY
3 F 2652C202 1 COVER
4 26510380 1 MAIN AIR FILTER
5 26510386 E 1 VALVE
6 26510382 1 BRACKET
7 26510407 1 RUBBER STRAP

8 26510385 1 INDICATOR
9 26510411 1 CAP

175
Air Charge Cooler Plate A
TBHR0980

176
Air Charge Cooler Plate A
TBHR0980

Item Part No. References Qty. Description Notes

1 3611M009 R a. 1 PLATE

2 3684N503 1 GASKET
3 2314H032 R a. 4 SCREW (1)

History

a.
1 3611M006 1 PLATE
3 2314H033 4 SCREW

Footnotes
(1) USED ONLY WITH 3611M009

177
Air Charge Cooler Plate B
TBHR0980

178
Air Charge Cooler Plate B
TBHR0980

Item Part No. References Qty. Description Notes

1 3611M009 R a. 1 PLATE

2 3684N503 1 GASKET
3 2314H032 R a. 4 SCREW (1)

History

a.
1 3611M006 1 PLATE
3 2314H033 4 SCREW

Footnotes
(1) USED ONLY WITH 3611M009

179
Air Charge Cooler Plate C
TBHR0980

180
Air Charge Cooler Plate C
TBHR0980

Item Part No. References Qty. Description Notes

1 3611M009 R a. 1 PLATE

2 3684N503 1 GASKET
3 2314H032 R a. 4 SCREW (1)

History

a.
1 3611M006 1 PLATE
3 2314H033 4 SCREW

Footnotes
(1) USED ONLY WITH 3611M009

181
Pipework & Connections Plate A
TBHR0980

182
Pipework & Connections Plate A
TBHR0980

Item Part No. References Qty. Description Notes

1 4148K007 1 CONNECTION
2 F 4148K007 1 CONNECTION
3 3682A013 1 GASKET - IND MANIFOLD
4 2314H034 4 SCREW

183
Lift Pump Plate A
B R019710A VBHR2538

184
Lift Pump Plate A
B R019710A VBHR2538

Item Part No. References Qty. Description Notes

1 3583A053 E 1 LIFT PUMP
2 2641A203 1 LIFT PUMP
3 2481C006 9 PIPE CLIP
4 3583A055 1 PIPE - LOW PRESSURE
FUEL
5 2442A128 1 CONNECTION

6 3583A054 1 PIPE - LOW PRESSURE

FUEL
7 3583A056 1 PIPE - LOW PRESSURE
FUEL
8 3583A055 1 PIPE - LOW PRESSURE
FUEL
9 T408360 R a. 1 RELIEF VALVE

10 3583A059 1 PIPE - LOW PRESSURE

FUEL
11 3763A046 1 CONNECTION
12 3161C102 1 ELECTRICAL CONNECTOR
13 2318A205 1 NUT
14 2318A206 1 NUT

History

a.
9 2872A006 1 REGULATOR

185
Lift Pump Plate B
VBHR2538

186
Lift Pump Plate B
VBHR2538

Item Part No. References Qty. Description Notes

1 2481D162 1 PIPE CLIP
2 2481D162 1 PIPE CLIP

187
Fuel Filter Plate A
B R019710A VBHR2538

188
Fuel Filter Plate A
B R019710A VBHR2538

Item Part No. References Qty. Description Notes

1 4132A021 1 FUEL FILTER ASSEMBLY
2 F 4132A021 1 FUEL FILTER ASSEMBLY
3 4816636 R a. 1 FUEL FILTER

4 R a. 1 FUEL FILTER
F 4816636
5 R a. 1 SEAL - O RING
F 4816636
6 2656F837 1 BOWL
7 2656F836 1 DRAIN PLUG

History

a.
3 26560201 1 FUEL FILTER
4 F 1 FUEL FILTER
5 F 1 O RING

189
Fuel Filter Plate C
A R019711A VBHR2538

190
Fuel Filter Plate C
A R019711A VBHR2538

Item Part No. References Qty. Description Notes

1 T414444 1 LIFT PUMP
2 F T414444 1 LIFT PUMP
3 T414308 1 STRAINER
4 4816636 R a. 1 FUEL FILTER

5 R a. 1 FUEL FILTER
F 4816636
6 R a. 1 SEAL - O RING
F 4816636
7 T414361 1 FUEL FILTER BOWL
8 F T414361 1 FUEL FILTER BOWL
9 T414298 1 DRAIN PLUG

History

a.
4 26560201 1 FUEL FILTER
5 F 1 FUEL FILTER
6 F 1 O RING

191
Fuel Filter Plate B
VBHR2538

192
Fuel Filter Plate B
VBHR2538

Item Part No. References Qty. Description Notes

1 U5MK0696 1 MOUNTING
2 F U5MK0696 6 MOUNTING
3 F U5MK0696 3 SPACER
4 2314F009 3 SCREW
5 2131A507 3 WASHER

193
Filter to Injection Pump Pipe Plate A
VBHR2538

194
Filter to Injection Pump Pipe Plate A
VBHR2538

Item Part No. References Qty. Description Notes

1 2646F001 1 PIPE - FILTER TO INJ PUMP

195
Injection Pump to Filter Pipe Plate A
VBHR2538

196
Injection Pump to Filter Pipe Plate A
VBHR2538

Item Part No. References Qty. Description Notes

1 2646F009 1 PIPE - INJ PUMP TO FILTER
2 3763A045 1 CONNECTION
3 2481D558 1 PIPE CLIP
4 3733A011 1 BRACKET
5 2481D559 1 PIPE CLIP

6 2487A401 1 PLUG

197
Heater Plugs Plate A
B R025648B WDHR0345

198
Heater Plugs Plate A
B R025648B WDHR0345

Item Part No. References Qty. Description Notes

1 T419166 R b. 4 GLOWPLUG

2 T409642 R a. c. 1 BUSBAR

3 2481D558 1 PIPE CLIP

History

a.
2 3161C019 1 BAR
b.
1 2666A016 4 GLOWPLUG
c.
2 3161C015 1 BAR

199
Heater Plugs Plate A
A R025649B WDHR0375

200
Heater Plugs Plate A
A R025649B WDHR0375

Item Part No. References Qty. Description Notes

1 3278A101 R a. b. 4 PLUG

History

a.
1 3278A016 4 PLUG
b.
1 3278A014 4 PLUG

201
Engine Lifting Eyes Plate A
XBHR0458

202
Engine Lifting Eyes Plate A
XBHR0458

Item Part No. References Qty. Description Notes

1 3617A015 1 LIFTING BRACKET
2 2314J002 2 SCREW
3 3624A016 R a. 1 LIFTING BRACKET

4 2314J002 2 SCREW

History

a.
3 3615A008 1 LIFTING BRACKET

203
Engine Mounts - Blanking Plugs Plate A
B R026653B ZCHR1291

204
Engine Mounts - Blanking Plugs Plate A
B R026653B ZCHR1291

Item Part No. References Qty. Description Notes

1 3212V004 4 PLUG
2 2487207 4 PLUG

205
Engine Mounts - Blanking Plugs Plate A
B R026653B ZCHR1291

206
Engine Mounts - Blanking Plugs Plate A
B R026653B ZCHR1291

Item Part No. References Qty. Description Notes

1 3212V004 4 PLUG
2 2487207 4 PLUG

207
Lubricating Oil Pressure Switch/Gauge Plate A
ZJHR0547

208
Lubricating Oil Pressure Switch/Gauge Plate A
ZJHR0547

Item Part No. References Qty. Description Notes

1 3278A004 1 PLUG
2 2415H002 1 SEAL - O RING

209
Lubricating Oil Pressure Switch/Gauge Plate B
ZJHR0547

210
Lubricating Oil Pressure Switch/Gauge Plate B
ZJHR0547

Item Part No. References Qty. Description Notes

1 2848062 1 OIL PRESSURE SWITCH (1)

Footnotes
(1) OIL PRESSURE SWITCH

211
Temperature Gauge & Sender Plate A
ZLHR0384

212
Temperature Gauge & Sender Plate A
ZLHR0384

Item Part No. References Qty. Description Notes

1 2848A129 1 WATER TEMPERATURE
SWITCH
2 2415H003 1 SEAL - O RING

213
Radiator & Cowling Plate A
ZMHR0551

214
Radiator & Cowling Plate A
ZMHR0551

Item Part No. References Qty. Description Notes

1 2486F103 1 RADIATOR
2 F 2486F103 1 RADIATOR
3 24850075 1 COWL
4 T401532 E 1 BRACKET
R a.

5 24850073 1 RADIATOR CAP

6 24850077 1 DRAIN PLUG

7 2314H102 6 SCREW
8 2314H102 6 SCREW

History

a.
4 24850076 1 BRACKET

215
Radiator & Cowling Plate B
ZMHR0551

216
Radiator & Cowling Plate B
ZMHR0551

Item Part No. References Qty. Description Notes

1 33546 2 RUBBER
2 2314J008 2 SCREW
3 0920471 2 WASHER
4 33115117 2 SPACER
5 2311F055 4 SCREW

217
Radiator Bracket & Fixings Plate A
ZMHR0551

218
Radiator Bracket & Fixings Plate A
ZMHR0551

Item Part No. References Qty. Description Notes

1 3827A019 R c. 1 BRACKET

2 2314J634 8 SCREW
3 3651A048 R b. 1 BRACKET

4 3641A034 R a. b. 1 BRACKET

5 2634A115 1 MOUNTING

6 2318A604 2 NUT
7 2318A604 1 NUT
8 2314J002 2 SCREW
9 2314H004 1 SCREW
10 2318A603 1 NUT

History

a.
4 3651A049 1 BRACKET
b.
3 3644A018 1 BRACKET
4 3651A018 1 BRACKET
c.
1 3827A017 1 BRACKET
d.
2134A010 1 WASHER
2134A010 1 WASHER

219
Radiator & Hoses Plate A
ZMHR0551

220
Radiator & Hoses Plate A
ZMHR0551

Item Part No. References Qty. Description Notes

1 3427A013 1 PIPE
2 3783N001 1 HOSE
3 2481D076 1 HOSE CLIP
4 2481D076 1 HOSE CLIP
5 3383A034 1 HOSE

6 2481D075 1 HOSE CLIP

7 2481D075 1 HOSE CLIP

221
Radiator & Hoses Plate B
ZMHR0551

222
Radiator & Hoses Plate B
ZMHR0551

Item Part No. References Qty. Description Notes

1 3477A002 1 PIPE
2 3383A032 1 HOSE
3 2481D074 1 HOSE CLIP
4 21825194 R a. 1 HOSE CLIP

5 3383A034 1 HOSE

6 2481D075 1 HOSE CLIP

7 2481D075 1 HOSE CLIP

History

a.
4 2481D074 1 HOSE CLIP

223
Radiator & Hoses Plate C
ZMHR0551

224
Radiator & Hoses Plate C
ZMHR0551

Item Part No. References Qty. Description Notes

1 3383A029 1 HOSE
2 21825194 R a. d. 1 HOSE CLIP

3 21825194 R a. d. 1 HOSE CLIP

4 3383A031 1 HOSE - COOLANT

5 21825194 R a. d. 1 HOSE CLIP

6 2481D074 R b. c. 1 HOSE CLIP

History

a.
2 21825199 1 HOSE CLIP
3 21825199 1 HOSE CLIP
5 21825199 1 HOSE CLIP
b.
6 21825199 1 HOSE CLIP
c.
6 21825194 1 HOSE CLIP
d.
2 2481D074 1 HOSE CLIP
3 2481D074 1 HOSE CLIP
5 2481D074 1 HOSE CLIP

225
Guards Plate A
ZMHR0551

226
Guards Plate A
ZMHR0551

Item Part No. References Qty. Description Notes

1 3756V085 1 RADIATOR GUARD
2 4113A205 R a. b. c. 1 RADIATOR GUARD

3 F 4113A205 1 RADIATOR GUARD

4 2314H004 2 SCREW
5 2318A401 2 NUT
6 3756V146 R a. 1 FAN GUARD

7 2314H001 2 SCREW

History

a.
2314H001 2 SCREW
2 3756V138 1 RADIATOR GUARD
6 3756V079 1 RADIATOR GUARD
b.
2 3756V132 1 RADIATOR GUARD
c.
2 3756V084 1 RADIATOR GUARD

Footnotes

227
Fuel Pre-Lift Pump Plate A
ZVHR1023

228
Fuel Pre-Lift Pump Plate A
ZVHR1023

Item Part No. References Qty. Description Notes

1 0650204 1 PLUG
2 2411D013 1 WASHER
3 0650204 1 PLUG
4 2411D013 1 WASHER
5 33532129 1 NUT
6 0566004 1 OLIVE
7 33532129 1 NUT
8 0566004 1 OLIVE

229
Water Trap Plate A
ZVHR1023

230
Water Trap Plate A
ZVHR1023

Item Part No. References Qty. Description Notes

1 4415105 1 PRE-FUEL FILTER ASSY
2 4415122 1 PRE-FUEL FILTER
3 F 4415122 1 PRE-FUEL FILTER
4 F 4415122 1 SEAL - O RING
5 1 SEAL - O RING

6 1 SEAL - O RING
7 F 4415122 1 SEAL - O RING

8 F 4415122 1 SEAL - O RING

9 F 4415105 1 FUEL FILTER HEAD
10 F 4415105 1 FUEL FILTER HOUSING
11 26560181 1 FUEL FILTER BOWL
12 26560614 1 PLUG
13 F 26560614 1 PLUG
14 26431192 1 WASHER

231
Miscellaneous & Auxiliaries Plate A
ZZHR1012

232
Miscellaneous & Auxiliaries Plate A
ZZHR1012

Item Part No. References Qty. Description Notes

1 2431154 1 PLUG
2 2431154 1 PLUG
3 2431154 1 PLUG

233
Top Service Kit Plate A
SACR0354

234
Top Service Kit Plate A
SACR0354

Item Part No. References Qty. Description Notes

1 U5LT0354 E 1 GASKET KIT - TOP
2 3681E046 E 1 GASKET - CYLINDER HEAD
R b.

3 3681A055 1 GASKET - CYL. HEAD

COVER
4 2415H219 R a. 1 SEAL - THERMOSTAT
HOUSING
5 3681V512 1 GASKET - EXHAUST
MANIFOLD
6 3684N503 1 GASKET
7 3688A035 E 1 GASKET
8 3688A029 1 GASKET - TURBOCHARGER
9 L311FF02 4 INJECTOR WASHER
10 3688A036 E 1 GASKET
11 U5MK1027 1 SEAL KIT
12 2418M517 4 SEAL - VALVE STEM
13 2418M519 4 SEAL - VALVE STEM
Service Options

2 T409652 J (+)0.25MM 1 GASKET - CYLINDER HEAD

History

a.
4 2415H008 1 SEAL - WATER OUTLET
b.
2 3681E051 P 1 GASKET - CYLINDER HEAD

Footnotes

235
Bottom Service Kit Plate A
SGBR0382

236
Bottom Service Kit Plate A
SGBR0382

Item Part No. References Qty. Description Notes

1 U5LB0382 1 GASKET KIT - BOTTOM
2 3681K037 E 1 GASKET - SUMP

3 2415715 1 SEAL - O RING

4 36832137 1 GASKET
5 3681P046 1 GASKET - TIMING CASE
COVER
6 26420318 1 SEAL - O RING
7 3688A041 1 GASKET - OIL FILTER HEAD

8 3688A039 1 GASKET - OIL FILTER HEAD

9 3682A011 1 GASKET - WATER PUMP
10 3688A035 E 1 GASKET
11 3685A033 1 GASKET - OIL COOLER
12 3685A025 R b. 2 GASKET - OIL COOLER

13 2415H548 R a. 1 SEAL - O RING

14 3681P053 1 GASKET - TIMING CASE

History

a.
13 2415787 1 SEAL - O RING
b.
3617V015 1 GASKET - TIMING CASE
3617V016 1 GASKET - TIMING CASE
12 3685A025 1 GASKET - OIL COOLER

237
238
 Parts Index

ADAPTOR BRIDGE PIECE

3347A041 ....................................................... 169 3627P041 ..................................17, 101, 103, 111
3347A091 ....................................................... 169 BUSBAR
33534129 ......................................................... 79 T409642 ......................................................... 199
AIR FILTER ASSEMBLY
2652C202....................................................... 175
CABLE TIE
ALTERNATOR
2817152 ......................................................... 121
T415894 ......................................................... 147
CAMSHAFT
ALTERNATOR BRACKET
3141D222......................................................... 45
T418352 ......................................................... 149
4112K043 ................................................... 45, 63
ALTERNATOR PULLEY
CAMSHAFT BUSH
3115H003 ....................................................... 151
3112D071 ......................................................... 25
3112D075 ................................................... 25, 47
BANJO BOLT CAMSHAFT GEAR
3218R036....................................................... 165 3117N001 ....................................................... 157
BAR T418682 ......................................................... 157
3161C015....................................................... 199 CAP
3161C019....................................................... 199 2646E501 ......................................................... 85
BELT 26510411........................................................ 175
2614B652 ......................................................... 99 3342A011 ................................................... 39, 57
2614B653 ......................................................... 99 CIRCLIP
BIG END BEARING KIT 2721332 ..................................................... 31, 51
T400002 ..................................................... 17, 29 2722A022 ................................................... 43, 61
T410927 ..................................................... 29, 49 CLIP
U5ME0034 ....................................................... 27 0180074 ......................................................... 173
BIG END BRG KIT - U/S 2481D456......................................................... 73
T420153 ..................................................... 29, 49 2481Y011 ......................................................... 69
T420154 ..................................................... 29, 49 2481Y012 ......................................................... 69
T420155 ..................................................... 29, 49 2646E019 ......................................................... 69
U5ME0034A..................................................... 27 CON ROD
U5ME0034B..................................................... 27 4115C361 ............................................. 17, 35, 53
U5ME0034C..................................................... 27 4115C362 ............................................. 17, 35, 53
BOLT 4115C363 ............................................. 17, 35, 53
2314H006............................................... 125, 153 4115C364 ............................................. 17, 35, 53
3211C002 ............................................. 17, 37, 55 4115C365 ............................................. 17, 35, 53
32186146 ....................................................... 133 4115C366 ............................................. 17, 35, 53
BOWL CON ROD ASSEMBLY
2656F837 ....................................................... 189 4115C311 ......................................................... 33
BRACKET 4115C312 ......................................................... 33
24850076 ....................................................... 215 4115C313 ......................................................... 33
26510382 ....................................................... 175 4115C314 ......................................................... 33
36241123........................................................ 121 4115C315 ......................................................... 33
3641A007 ......................................................... 65 4115C316 ......................................................... 33
3641A034 ....................................................... 219 CON ROD BOLT
3644A018 ....................................................... 219 3212V003 ......................................................... 33
3651A018 ....................................................... 219 T400001 ..................................................... 35, 53
3651A048 ....................................................... 219 CONNECTION
3651A049 ....................................................... 219 2442A128 ....................................................... 185
3653A017 ......................................................... 73 3763A045 ....................................................... 197
3653A051 ....................................................... 173 3763A046 ....................................................... 185
3733A011 ....................................................... 197 4133L048 ....................................................... 139
3823A051 ....................................................... 169 4133L501 ....................................................... 141
3824A261 ....................................................... 169 4148K007 ....................................................... 183
3827A017 ....................................................... 219 CONNECTION KIT
3827A019 ....................................................... 219 U5MK0653 ....................................................... 77
T401532 ......................................................... 215 COWL

239
 Parts Index

24850075 ....................................................... 215 2485C520....................................................... 145

CRANKSHAFT GEAR FAN DRIVE HOUSING
3117C221 ............................................. 27, 29, 49 4113K005 ......................................................... 97
CRANKSHAFT KIT FAN DRIVE PULLEY
ZZ90237 ............................................... 17, 29, 49 3115C113 ......................................................... 99
ZZ90239 ........................................................... 27 FAN GUARD
CRANKSHAFT KIT - EXCHANGE 3756V146 ....................................................... 227
ZZ90239R ........................................................ 27 FLANGE
CRANKSHAFT PULLEY 3623E006 ....................................................... 169
3114C111........................................................ 133 FLYWHEEL ASSEMBLY
CYL HEAD COVER ASSY 4111D128 ......................................................... 93
T426692 ..........................................................119 T419862 ........................................................... 93
CYLINDER BLOCK ASSEMBLY FLYWHEEL HOUSING
ZZ50324 ............................................... 17, 25, 47 3713A081 ......................................................... 91
CYLINDER HEAD BOLT 3713M049 ........................................................ 89
3218A011 ................................................... 39, 57 FRONT COVER KIT
3218A012 ................................................... 39, 57 4142A503 ....................................................... 155
CYLINDER HEAD KIT FUEL FILTER
ZZ80268 ............................................... 15, 39, 57 26560201 ............................................... 189, 191
4816636 ................................................. 189, 191
FUEL FILTER ASSEMBLY
DIPSTICK
4132A021 ....................................................... 189
3178C077........................................................113
FUEL FILTER BOWL
3178C088....................................................... 105
26560181 ....................................................... 231
DOWEL
T414361 ......................................................... 191
0350025 ........................................................... 89
FUEL INJ PUMP - EXCH
2116053.......................................................... 157
2644H216R ...................................................... 67
3244A009 ................................................... 25, 47
FUEL INJECTION PUMP
3245A011 ................................................... 89, 91
2644H216......................................................... 67
33142111.................................................... 25, 47
FUEL INJECTION PUMP GEAR
DRAIN PLUG
3117L261.......................................................... 65
24850077 ....................................................... 215
T420897 ........................................................... 65
2656F836 ....................................................... 189
T414298 ......................................................... 191
GASKET
24880239 ....................................................... 135
ELECTRICAL CONNECTOR
36832137 ........................................107, 115, 237
2900A001 ......................................................... 77
3684N503............................... 177, 179, 181, 235
3161C102....................................................... 185
3688A035 ....................................... 167, 235, 237
ELECTRONIC GOVERNOR KIT
3688A036 ............................................... 167, 235
U5MK0669 ....................................................... 75
3688A053 ....................................................... 167
ENGINE OVERHAUL KIT
3688A054 ....................................................... 167
U5MK0782 ....................................................... 23
GASKET - CYL. HEAD COVER
U5MK0783 ....................................................... 21
3681A055 ................................................119, 235
U5MK0784 ....................................................... 19
GASKET - CYLINDER HEAD
EXHAUST ELBOW
3681E046 ................................................. 40, 235
3766A131 ....................................................... 169
3681E051 ........................................... 39, 57, 235
EXHAUST MANIFOLD
T409652 ............................................. 39, 57, 235
3778E203 ....................................................... 171
GASKET - EXHAUST MANIFOLD
3778E401 ....................................................... 171
3681V512 ............................................... 171, 235
EXHAUST VALVE
GASKET - EXHAUST OUTLET
3142A151 ................................................... 39, 57
3688C018....................................................... 169
EXTENSION
GASKET - IND MANIFOLD
3748W242 ...................................................... 145
3682A013 ....................................................... 183
T418644 ......................................................... 145
GASKET - OIL COOLER
3685A025 ............................................... 125, 237
FAN 3685A033 ............................................... 125, 237

240
 Parts Index

GASKET - OIL FILTER HEAD 3751A241 ......................................................... 71

3688A039 ........................... 25, 47, 127, 129, 237 INJECTOR NOZZLE
3688A041 ....................................................... 237 2645K612 ......................................................... 71
GASKET - SUMP 2645K612P ...................................................... 71
3681K037 ........................................101, 111, 237 INJECTOR WASHER
T420777 ..........................................101, 103, 111 L311FF02 ................................................. 71, 235
GASKET - TIMING CASE INTAKE VALVE
3617V015 ....................................................... 237 3142H071................................................... 39, 57
3617V016 ....................................................... 237
3681P053 ............................................... 153, 237
LEVER
GASKET - TIMING CASE COVER
36155429 ....................................................... 149
3681P046 ............................................... 155, 237
LIFT PUMP
GASKET - TURBOCHARGER
2641A203 ....................................................... 185
3688A029 ............................................... 163, 235
3583A053 ....................................................... 185
GASKET - WATER PUMP
T414444 ......................................................... 191
24880234 ............................................... 135, 137
LIFTING BRACKET
3682A011 ....................................... 135, 137, 237
3615A008 ....................................................... 203
GASKET KIT - BOTTOM
3617A015 ....................................................... 203
U5LB0382 .................................... 19, 21, 23, 237
3624A016 ....................................................... 203
GASKET KIT - TOP
LONG ENGINE - EXCHANGE
U5LT0354....................................................... 235
RGL3832R ....................................................... 15
U5LT0357............................................. 19, 21, 23
GLOWPLUG
2666A016 ....................................................... 199 MAIN AIR FILTER
T419166 ......................................................... 199 26510380 ....................................................... 175
MAIN BEARING KIT
T427334 ........................................................... 29
HOSE
U5MB0033 ........................................... 27, 29, 49
2646F501 ......................................................... 85
MAIN BEARING KIT - U/S
3383A029 ....................................................... 225
T427327 ........................................................... 29
3383A032 ....................................................... 223
T427329 ........................................................... 29
3383A034 ............................................... 221, 223
T427333 ........................................................... 29
33872632 ....................................................... 121
U5MB0033A......................................... 27, 29, 49
3783N001....................................................... 221
U5MB0033B......................................... 27, 29, 49
3783R007....................................................... 173
U5MB0033C......................................... 27, 29, 49
HOSE - COOLANT
MOUNTING
3383A031 ....................................................... 225
2634A115 ....................................................... 219
HOSE CLIP
U5MK0696 ..................................................... 193
21825194 ....................................... 173, 223, 225
21825199 ....................................................... 225
2481863 ......................................................... 121 NUT
2481D074............................................... 223, 225 0576052 ..................................................... 43, 61
2481D075....................................... 173, 221, 223 2318A205 ....................................................... 185
2481D076....................................................... 221 2318A206 ....................................................... 185
2481D088....................................................... 173 2318A401 ....................................................... 227
HUB 2318A603 ......................... 65, 101, 103, 173, 219
3311A054 ....................................................... 157 2318A604 ......................................... 95, 149, 219
2318A634 ............................................... 163, 169
2318D208............................................... 145, 149
IDLER GEAR
33532129 ....................................................... 229
3117N061 ....................................................... 157
3353D005................................................105, 113
INDICATOR
26510385 ....................................................... 175
INJECTOR OIL COOLER
2645K012 ......................................................... 71 2486A217 ....................................................... 125
INJECTOR - EXCHANGE 4134W025 ...................................................... 125
2645K012R ...................................................... 71 OIL FILLER CAP
INJECTOR CLAMP 4142X099 ........................................................119

241
 Parts Index

OIL FILLER CAP BLUETOOTH® T400408 ........................................................... 51

T403272 ..........................................................119 PISTON AND RING KIT - O/S
OIL FILTER 4115P016 ....................................... 17, 19, 21, 31
2654407 ......................................................... 131 4115P017 ....................................... 17, 19, 23, 31
OIL FILTER HEAD PISTON COOLING JET
3773A061 ....................................................... 127 2113A003 ................................................... 25, 47
OIL PRESSURE SWITCH PISTON RING KIT
2848062 ..........................................................211 UPRK0002 ....................................................... 31
OIL PUMP UPRK0005 ....................................................... 51
4132F071 ....................................................... 161 PISTON RING KIT - OVERSIZE
T418992 ......................................................... 161 UPRK0002B..................................................... 31
OLIVE UPRK0002D..................................................... 31
0566004 ......................................................... 229 UPRK0005B..................................................... 51
33812116.................................................105, 113 UPRK0005D..................................................... 51
PLATE
3272A033 ....................................................... 157
PIN
3611M006....................................... 177, 179, 181
2900A009 ......................................................... 77
3611M009....................................... 177, 179, 181
2900A011 ......................................................... 77
36212132 ......................................................... 89
PIPE
3623A009 ........................................... 25, 47, 129
3427A013 ....................................................... 221
T414958 ..........................................................119
3477A002 ....................................................... 223
PLUG
PIPE - BREATHER
0650204 ......................................................... 229
4134K022 ....................................................... 121
0650586 ........................................................... 81
PIPE - FILTER TO INJ PUMP
0650588 ......................................... 25, 39, 47, 57
2646F001 ....................................................... 195
0650594 ............................................... 17, 25, 47
PIPE - FUEL INJ NO 1 CYL
0650710 ..................................................... 25, 47
3525A101 ......................................................... 69
2431131............................................................ 83
PIPE - FUEL INJ NO 2 CYL
2431154...................................... 39, 57, 101, 233
3525A102 ......................................................... 69
2431A016 ............................................... 101, 103
PIPE - FUEL INJ NO 3 CYL
2485A104 ................................................... 43, 61
3525A103 ......................................................... 69
2485A108 ................................................... 25, 47
PIPE - FUEL INJ NO 4 CYL
2485A109 ................................................... 17, 87
3525A104 ......................................................... 69
2485A118 ....................................................... 123
PIPE - INJ PUMP TO FILTER
2485A124 ....................................................... 123
2646F009 ....................................................... 197
2487207 ................................................. 205, 207
PIPE - LOW PRESSURE FUEL
2487A401 ....................................................... 197
3583A054 ....................................................... 185
2487A452 ......................................................... 89
3583A055 ....................................................... 185
2487Y005 ................................................... 89, 91
3583A056 ....................................................... 185
26560614 ....................................................... 231
3583A059 ....................................................... 185
3212P008 ................................................... 25, 47
PIPE - OIL SUCTION
3212V004 ............................................... 205, 207
3575A059 ........................................................115
3212V005 ....................................................... 159
3575A063 ....................................................... 107
3212V006 ................................................... 25, 47
T410748 ..........................................................117
32141316 ................................................... 25, 47
T410750 ......................................................... 109
32186405 ........................................101, 103, 111
PIPE - TURBO OIL DRAIN
32416117.................................................... 39, 57
3584A001 ....................................................... 167
3241A011 ................................................... 25, 47
PIPE - TURBO OIL FEED
3241A012 ................................................... 25, 47
4128A027 ....................................................... 165
3278A004 ....................................................... 209
PIPE CLIP
3278A006 ................................................... 39, 57
2481C006....................................................... 185
3278A007 ....................................................... 127
2481D162....................................................... 187
3278A014 ....................................................... 201
2481D558............................................... 197, 199
3278A016 ....................................................... 201
2481D559....................................................... 197
3278A101 ....................................................... 201
PISTON AND RING KIT
T410815 ..................................................... 89, 91
4115P015 ............................................. 17, 19, 31
PRE-FUEL FILTER

242
 Parts Index

4415122 ......................................................... 231 2314H015....................................................... 101

PRE-FUEL FILTER ASSY 2314H017....................................................... 103
4415105 ......................................................... 231 2314H020....................................................... 101
PUSHROD 2314H022....................................................... 149
31434307 ................................................... 45, 63 2314H023....................................................... 101
2314H031........................................................ 111
2314H032....................................... 177, 179, 181
RADIATOR
2314H033................... 25, 47, 129, 177, 179, 181
2486F103 ....................................................... 215
2314H034....................................... 127, 153, 183
RADIATOR CAP
2314H102................................................. 89, 215
24850073 ....................................................... 215
2314H743....................................................... 135
RADIATOR GUARD
2314H759....................................................... 101
3756V079 ....................................................... 227
2314J002.................................. 65, 173, 203, 219
3756V084 ....................................................... 227
2314J003........................................................ 169
3756V085 ....................................................... 227
2314J004.................................................. 89, 169
3756V132 ....................................................... 227
2314J005.......................................................... 97
3756V138 ....................................................... 227
2314J007........................................................ 149
4113A205 ....................................................... 227
2314J008................................................ 161, 217
REGULATOR
2314J011........................................................ 157
2872A006 ....................................................... 185
2314J012........................................................ 149
RELIEF VALVE
2314J204.................................................... 89, 91
T408360 ......................................................... 185
2314J603.................................................... 89, 91
REPAIR KIT - WATER PUMP
2314J606........................................................ 157
U7LW0172...................................................... 137
2314J634........................................................ 219
ROCKER ARM ASSEMBLY
2314K161 ....................................................... 125
4115R314 ................................................... 43, 61
2314K164 ....................................................... 135
4115R315 ................................................... 43, 61
2314W009 ........................................................ 71
ROCKER SHAFT ASSEMBLY
2316A901 ................................................... 43, 61
4115R612 ................................................... 43, 61
2316A902 ................................................... 43, 61
ROCKER SHAFT ASSY - MINOR
32114145.................................................... 43, 61
4115R703 ................................................... 43, 61
32166329 ................................................... 25, 47
ROCKER SHAFT SPRING
3218J013........................................................ 171
3174A015 ................................................... 43, 61
SEAL
RUBBER
36843154 ......................................................... 91
33546 ............................................................. 217
T413928 ........................................................... 91
RUBBER STRAP
SEAL - FRONT END OIL
26510407 ....................................................... 175
2418F437 ..................................... 19, 21, 23, 153
SEAL - INJECTOR
SCREW 26460064 ......................................................... 71
0096803 ........................................................... 93 SEAL - O RING
2151A001 ........................................................119 2415715 ..................................101, 103, 111, 237
2161A013 ........................................................119 2415787 ......................................................... 237
2311D039 ..................................17, 101, 103, 111 2415A068 ....................................................... 121
2311E027 ......................................................... 75 2415A131 ........................................................119
2311F055 ....................................................... 217 2415H002....................................................... 209
2314C049..................................... 17, 25, 47, 159 2415H003........................................... 39, 57, 213
2314F001 ................................................... 25, 47 2415H009....................................................... 127
2314F004 ....................................................... 167 2415H507......................................................... 75
2314F005 ....................................................... 121 2415H548....................................................... 237
2314F009 ....................................................... 193 2415H701....................................................... 121
2314H001....................................................... 227 2418F001 ....................................................... 139
2314H002..........................................73, 111, 155 2418F002 ....................................................... 139
2314H003..................65, 101, 111, 139, 153, 167 26420318 ................................................. 67, 237
2314H004.........65, 103, 107, 109, 115, 117, 125, 3789A004 ........................................................119
141, 143, 149, 219, 227 SEAL - REOS HOUSING
2314H005............................................... 135, 173 2418F704 ........................... 17, 19, 21, 23, 37, 55
2314H012............................................... 135, 155 SEAL - THERMOSTAT HOUSING

243
 Parts Index

2415H219............................................... 143, 235 31137312.............................................. 27, 29, 49

SEAL - VALVE STEM 31137322.............................................. 27, 29, 49
2418M514 ........................................................ 40 31137551.............................................. 27, 29, 49
2418M517 .......................................... 39, 57, 235 31137561.............................................. 27, 29, 49
2418M519 .......................................... 39, 57, 235 T422289 ........................................................... 29
SEAL - WATER OUTLET T422290 ........................................................... 29
2415H008............................................... 141, 235 T422291 ........................................................... 29
SEAL KIT T422292 ........................................................... 29
T414650 ......................................................... 125 TIMING CASE
U5MK1027 ......................................... 39, 57, 235 3716C561....................................................... 153
SEALING RING TUBE ASSEMBLY
T419064 ......................................................... 125 3577A125 ................................................105, 113
SHORT ENGINE - ASSEMBLY TURBOCHARGER
RG40024 .................................................... 15, 17 2674A404 ....................................................... 163
SHORT ENGINE - EXCHANGE 2674A404P .................................................... 163
RG40024R ................................................. 15, 17 TURBOCHARGER - EXCHANGE
SMALL END BUSH 2674A404R .................................................... 163
3112A005 ............................................. 33, 35, 53
SOLENOID
VALVE
26420472 ......................................................... 67
26510386 ....................................................... 175
SPACER
VALVE COLLET
0920465 ......................................................... 149
3142W004 .................................................. 39, 57
33115117........................................................ 217
VALVE GUIDE
33134418 ........................................................ 111
3313A012 ................................................... 39, 57
SPEED SENSOR
3313E021 ......................................................... 40
2868A006 ......................................................... 79
VALVE SEAT INSERT
SPRING
3314A151 ......................................................... 40
3175P003 ....................................................... 121
3314A161 ......................................................... 40
STARTER MOTOR
3314A231 ................................................... 39, 57
T400268 ........................................................... 95
3314A241 ................................................... 39, 57
STARTER RING
VALVE SPRING
31162121.......................................................... 93
3174A016 ................................................... 40, 58
STRAINER
T417883 ..................................................... 39, 57
T414308 ......................................................... 191
VALVETRAIN KIT
STUD
U5VK0113 .................................................. 39, 57
2313C077....................................................... 169
2313C078......................................................... 95
2313H236....................................................... 145 WASHER
2313M377 .............................................. 163, 169 0920433 ......................................................... 149
3211P013 ............................................... 101, 103 0920471 ......................................................... 217
T409161 ................................................. 163, 169 0920497 ......................................................... 149
SUMP 2131A506 ....................................................... 165
3717E241 ....................................................... 101 2131A507 ....................................................... 193
3717Y061 ........................................................ 111 2134A010 ....................................................... 219
T418196 ......................................................... 103 2134A502 ................................................... 43, 61
2411D008 ......................................................... 65
2411D013 ....................................................... 229
TAPPET
2415D053..................................... 17, 25, 47, 159
3142U031......................................................... 45
26431192........................................................ 231
3142U991................................................... 45, 63
33117127.......................................................... 93
T420076 ..................................................... 45, 63
3311A015 ....................................................... 173
THERMOSTAT
3321A003 ....................................................... 157
2485C041....................................................... 141
WATER PUMP KIT
THERMOSTAT ASSEMBLY
U5MW0194 .................................................... 135
4133L507 ....................................................... 143
U5MW0206 .................................................... 135
THRUST WASHER
WATER TEMPERATURE SWITCH
3112X011 ....................................................... 157
2848A129 ....................................................... 213

244
 Parts Index

WEDGE
2900A003 ......................................................... 77
WOODRUFF KEY
0500012 ................................... 27, 29, 45, 49, 63

245