BASIC DESIGN

PIPING AND STATION ACCESSORIES COLOR CODING IDENTIFICATION

PIPING

B A Rev

7 Feb 2006 1 Feb 2006 Date

Issued for Information Issued for Information Description

AGN AGN By

TYS DNU Chkd.

DJS DJS Appr.

Project

PT PERUSAHAAN GAS NEGARA (Persero)

Document No. :

PGN L 001- A4

Revision: B

Document Code

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BASIC DESIGN PT. Perusahaan Gas Negara (Persero) Tbk.

Title

PIPING AND ACCESSORIES COLOR CODE IDENTIFICATION Revision Number Tabulation Revision Number Sheet

Page 2 of 21

Sheet 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Revision Number

A X X X X X X X X X X X X X X X X X X X

B X X X X X X X X X X X X X X X X X X X

PIPING AND STATION ACCESSORIES COLOR CODING IDENTIFICATION

Group : Discipline : Project Title :

Engineering - PTGI
Date : February 2006

PIPING
File Name

PIPING AND ACCESSORIES COLOR CODE

Document Number :

PIPING COLOR CODE

PGN-L-001-A4

Document Code

Rev :

BASIC DESIGN PT. Perusahaan Gas Negara (Persero) Tbk.

Title

PIPING AND ACCESSORIES COLOR CODE IDENTIFICATION

Page 3 of 21

CONTENTS
1. INTRODUCTION..........................................................................................................4 2. SCOPE........................................................................................................................5 3. CODE AND STANDARDS...........................................................................................5 4. GENERAL RULES OF COLOR IDENTIFICATION ....................................................5 4.1 Color Identification...........................................................................................................6 5. METHODS OF STAMPING AND COLOR IDENTIFICATION ....................................11 5.1 Pipes, Fitting and Flanges.............................................................................................11 5.2 Bolts and Nuts................................................................................................................11 5.3 Valves.............................................................................................................................11 5.4 Spiral wound Gaskets....................................................................................................11 APPENDIX 1.................................................................................................................13 APPENDIX 2.................................................................................................................16 APPENDIX 3.................................................................................................................17 APPENDIX 4.................................................................................................................18 APPENDIX 5.................................................................................................................20

Group :

Discipline :

Project Title :

Engineering - PTGI
Date : February 2006

PIPING
File Name

PIPING AND ACCESSORIES COLOR CODE

Document Number :

PIPING COLOR CODE

PGN-L-001-A4

Document Code

Rev :

BASIC DESIGN PT. Perusahaan Gas Negara (Persero) Tbk.

Title

PIPING AND ACCESSORIES COLOR CODE IDENTIFICATION

Page 4 of 21

1.

INTRODUCTION The purpose of this document is to specify piping and station accessories materials identification by color coding. Identification for piping and station accessories materials is required since hazards materials flow through this system. Then piping system should be appropriately labeled to make people aware of the hazardous material they carry. ANSI A13.1 1981 scheme for identification of piping systems addresses this concern by offering a common labelling method to be used in all facilities. In order to identify piping and station accessories materials, PGN has categorized materials flow inside its facility as follows, then the color coding shall be determined accordingly: 1. High-Hazard Materials

Materials included in this category is as follows: Materials encompasses several hazard areas including

corrosive and caustic materials;

Substances that are toxic or capable of creating toxic

gases; explosive and flammable materials

Radioactive substances Materials that, if released, would be hazardous due to

extreme pressures and temperatures. 2. Low-Hazardous Materials Materials that are not inherently hazardous and have a small chance of harming employees through mild temperatures and low pressures.

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Engineering - PTGI
Date : February 2006

PIPING
File Name

PIPING AND ACCESSORIES COLOR CODE

Document Number :

PIPING COLOR CODE

PGN-L-001-A4

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BASIC DESIGN PT. Perusahaan Gas Negara (Persero) Tbk.

Title

PIPING AND ACCESSORIES COLOR CODE IDENTIFICATION

Page 5 of 21

3. Fire Suppression Materials Fire protection materials such as foam, carbon dioxide(CO2), Halon and water.

2.

SCOPE This document elaborate the color coding requrement for piping system with all its accessories and equipments installed in station.

3.

CODE AND STANDARDS The following are international codes and standards being used in this color coding identification for piping and station accessories materials requirement: ANSI A13.1-1981 ANSI Z53.1-1979 ANSI Z535.1-1991 Scheme for the Identification of Piping System Safety Color Code for Marking Physical Hazards Safety Color Code

4.

GENERAL RULES OF COLOR IDENTIFICATION Pipe and its accessories marking labels must effectively communicate the contents of the pipes and give additional detail if special hazards (such as extreme temperatures and pressures) exist. The legend should be shorten in length and easy to understand. An arrow should be used in conjunction with the legend to show which direction the materials flows. The following are the color-coded labels used in associated with their category as mentioned earlier:
1. All high-hazard materials shall use black characters on a yellow background.

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Date : February 2006

PIPING
File Name

PIPING AND ACCESSORIES COLOR CODE

Document Number :

PIPING COLOR CODE

PGN-L-001-A4

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Rev :

BASIC DESIGN PT. Perusahaan Gas Negara (Persero) Tbk.

Title

PIPING AND ACCESSORIES COLOR CODE IDENTIFICATION

Page 6 of 21

2. The low-hazard material class is divided into two different color shcemes as follows:

a. Liquid and liquid mixtures shall use white characters on a green background;
b.

Gases or gaseous mixtures shall use white characters on a blue background.

3. The fire suppresion class shall use white letters on a red background.

The letters on pipe labels should be a minimum of high, and should increase in size as the pipe diameter increases.

4.1 Color Identification All pipe in the piping system shall be identified according to their function or services and their hazards source within. The identification shall be applied after the application of insulation and/or final painting by color-coded banding and stenciling. Marking shall inform the pipe material fluid and its direction also fulfilled with the following requirement:
a. All markers shall be stenciled in positions visible to personnel. Marking shall conform

to pipe service identification (abbreviations) as noted on the drawings.

b. All Piping, both exposed and buried, shall be stenciled. c. Paint pipe content banding, legend and flow direction marker at each valve, at every

point of pipe entry and exit where a line goes through a wall, on each riser and tee joint, and at 25 feet interval on long continuous runs of pipe. Arrows (flow directions marker) shall point away from content marking, and in direction of flow. If flow can be in both directions, apply double-headed arrows. d. Background Banding (paint) Background banding for piping system and its accessories shall meet the following tables.
Group : Discipline : Project Title :

Engineering - PTGI
Date : February 2006

PIPING
File Name

PIPING AND ACCESSORIES COLOR CODE

Document Number :

PIPING COLOR CODE

PGN-L-001-A4

Document Code

Rev :

BASIC DESIGN PT. Perusahaan Gas Negara (Persero) Tbk.

Title

PIPING AND ACCESSORIES COLOR CODE IDENTIFICATION

Page 7 of 21

Table 1 Color background/Banding for pipe

NO SERVICE COLOR BACKGROUND/BANDING 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Natural Gas High Pressure 600 # Natural Gas Low Pressure 300 # Venting Line Drain Line Flare Safety Valve Discharge Blow Down Cooling Water Fire Water Potable Water Utility Water Raw Water Oily Water Blanket Gas Diesel Fuel Fuel Gas Nitrogen Seal Gas CO2 Odorizer Yellow / Red Yellow / Black Yellow / Brown Yellow / Blue Yellow / Orange Yellow / Pink Yellow / Green Green / Blue Red / Black Green / Pink Green / Light Green Green / Sky Blue Green / Red Blue / Green Blue / Pink Blue / Brown Blue / Red Blue / Yellow Red / Yellow Blue / Black HPG LPG VG DL FL SV BD CW FW PW UW RW OW BG DF FG NI SG CD OS ABBREVIATION

Table 2 Color background/Banding for fittings

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Date : February 2006

PIPING
File Name

PIPING AND ACCESSORIES COLOR CODE

Document Number :

PIPING COLOR CODE

PGN-L-001-A4

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BASIC DESIGN PT. Perusahaan Gas Negara (Persero) Tbk.

Title

PIPING AND ACCESSORIES COLOR CODE IDENTIFICATION NO 1 2 3 4 5 6 7 SERVICE Barred Tee Elbow Reducer Tee Cap Stub End Coupling COLOR Background / Banding Yellow / Light Green Yellow / Light Green Yellow / Light Green Yellow / Light Green Yellow / Light Green Yellow / Light Green Yellow / Light Green

Page 8 of 21

ABBREVIATION BT EL RD TE CA SE CL

Table 3 Color background/Banding for valves

NO 1 2 3 4 5 5 6 SERVICE Ball Body & Trim Plug Body & Trim Gate Body & Trim Globe Body & Trim Check Body Actuator Hand Wheel & Lever COLOR Background Yellow Yellow Yellow Yellow Yellow Sky Blue Red ABBREVIATION BV PV GV LV CV AV HW

Table 4 Color background/Banding for gasket

NO 1 2 3 SERVICE 150 # 300 # 600 # COLOR marking Yellow Red Orange ABBREVIATION

Table 5 Color background/Banding for support

Group : Discipline : Project Title :

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Date : February 2006

PIPING
File Name

PIPING AND ACCESSORIES COLOR CODE

Document Number :

PIPING COLOR CODE

PGN-L-001-A4

Document Code

Rev :

BASIC DESIGN PT. Perusahaan Gas Negara (Persero) Tbk.

Title

PIPING AND ACCESSORIES COLOR CODE IDENTIFICATION NO 1 SERVICE Pipe Support COLOR Gray

Page 9 of 21

ABBREVIATION

Table 6 Color background/Banding for bolts and nuts

NO 1 2 Bolts Nuts SERVICE COLOR MARKING Green Sky Blue ABBREVIATION

Table 7 Color background/Banding for vessel

NO 1 2 3 4 5 Slug Cacther Sump Tank Pig Launcher Pig Receiver Filter Separator SERVICE COLOR Yellow Yellow Yellow Yellow Yellow ABBREVIATION SC ST PL PR FS

e) Width of color band for outside diameter or insulated pipe and/or uninsulated pipe. Table 9 Banding width
NO 1 2 3 4
Group : Discipline :

Pipe Diameter 0.75 to 2 2.5 to 6 8 to 10 Over 10

Banding width 8 width 12 width 24 width 32 width

Project Title :

Engineering - PTGI
Date : February 2006

PIPING
File Name

PIPING AND ACCESSORIES COLOR CODE

Document Number :

PIPING COLOR CODE

PGN-L-001-A4

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Rev :

BASIC DESIGN PT. Perusahaan Gas Negara (Persero) Tbk.

Title

PIPING AND ACCESSORIES COLOR CODE IDENTIFICATION

Page 10 of 21

f) Legend (Stenciling) Fire Protection Dangerous Safe Color of Letters : White : White : White

Outside diameter of insulated pipe and/or uninsulated pipe and height of stenciled letters Table 10 Letter Height NO 1 2 3 4 5 Pipa Diameter 0.75 to 1.25 1.5 to 2 2.5 to 6 8 to 10 Over 10 Letter Height 0.5 0.75 1.25 2.5 3.5

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PIPING
File Name

PIPING AND ACCESSORIES COLOR CODE

Document Number :

PIPING COLOR CODE

PGN-L-001-A4

Document Code

Rev :

BASIC DESIGN PT. Perusahaan Gas Negara (Persero) Tbk.

Title

PIPING AND ACCESSORIES COLOR CODE IDENTIFICATION

Page 11 of 21

5.

METHODS OF STAMPING AND COLOR IDENTIFICATION

5.1 Pipes, Fitting and Flanges Locations of color identification and marking on pipes, fittings and flanges shall be in accordance with the Appendix 1, and Appendix 4. Ends of the materials to be welded shall not be painted. For two color marking, materials shall be painted in two parallel color bands which shall be close to each other. For locations of color identification and marking on flanges.

5.2 Bolts and Nuts Color and marking locations of identification on bolts and nuts accordance with Appendix 2. 5.3 Valves Color and marking locations of identification on valves accordance with Appendix 5. 5.4 Spiral wound Gaskets Color and marking locations of identification on Spiral Wound Gaskets accordance with Appendix 3.

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PIPING
File Name

PIPING AND ACCESSORIES COLOR CODE

Document Number :

PIPING COLOR CODE

PGN-L-001-A4

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Rev :

BASIC DESIGN PT. Perusahaan Gas Negara (Persero) Tbk.

Title

PIPING AND ACCESSORIES COLOR CODE IDENTIFICATION

Page 12 of 21

Table 11 Basic colors to be used for identification N COLOR MUNSELL NO

1 2 3 4 5 6 7 8

WHITE BLACK PINK BROWN RED YELLOW ORANGE LIGHT GREEN GREEN SKY BLUE BLUE

N9.5 N1.5 2.5RP 4.5/12 7.5YR 5/6 5R 4/13 2.5Y 8/12 2.6YR 6/12 2.5G 5.5/7

9 1

2.5G 3/5 1PB 5.1/9.9

2.5PB 3.5/10

VIOLET

2.5P 5/5

SILVER

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PIPING
File Name

PIPING AND ACCESSORIES COLOR CODE

Document Number :

PIPING COLOR CODE

PGN-L-001-A4

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BASIC DESIGN PT. Perusahaan Gas Negara (Persero) Tbk.

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PIPING AND ACCESSORIES COLOR CODE IDENTIFICATION

Page 13 of 21

APPENDIX 1.
NO SERVICE Yellow / Red COLOR CODE AND MARKING

1 2 3 4 5 6 7 8 9 10 11

Yellow / Black Yellow / Brown

Yellow / Blue Yellow / Orange

Yellow / Pink

Yellow / Green

Green / Blue

Red / Black

Green / Pink Green / Light Green

12 13
Group :

Green / Sky Blue

Green / Red
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Date : February 2006

PIPING
File Name

PIPING AND ACCESSORIES COLOR CODE

Document Number :

PIPING COLOR CODE

PGN-L-001-A4

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BASIC DESIGN PT. Perusahaan Gas Negara (Persero) Tbk.

Title

PIPING AND ACCESSORIES COLOR CODE IDENTIFICATION

Page 14 of 21

14 15 16 17 18 19 20

Blue / Green

Blue / Pink

Blue / Brown

Blue / Red

Blue / Yellow

Red / Yellow

Blue / Black

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PIPING AND ACCESSORIES COLOR CODE

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PIPING COLOR CODE

PGN-L-001-A4

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BASIC DESIGN PT. Perusahaan Gas Negara (Persero) Tbk.

Title

PIPING AND ACCESSORIES COLOR CODE IDENTIFICATION

Page 15 of 21

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PIPING
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PIPING AND ACCESSORIES COLOR CODE

Document Number :

PIPING COLOR CODE

PGN-L-001-A4

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BASIC DESIGN PT. Perusahaan Gas Negara (Persero) Tbk.

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PIPING AND ACCESSORIES COLOR CODE IDENTIFICATION

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APPENDIX 2
NO NAME PARTS BOLT AND NUT COLOR MARKING

Sky Blue Green Identification Mark

STUD BOLTS

Sky Blue

Green

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PIPING AND ACCESSORIES COLOR CODE

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PIPING COLOR CODE

PGN-L-001-A4

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BASIC DESIGN PT. Perusahaan Gas Negara (Persero) Tbk.

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PIPING AND ACCESSORIES COLOR CODE IDENTIFICATION

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APPENDIX 3.
NO NAMA PARTS GASKET 150# COLOR MARKING

Yellow

GASKET 300#

Red

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PIPING AND ACCESSORIES COLOR CODE

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PIPING COLOR CODE

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BASIC DESIGN PT. Perusahaan Gas Negara (Persero) Tbk.

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PIPING AND ACCESSORIES COLOR CODE IDENTIFICATION 3 GASKET 600#

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Orange

APPENDIX 4.
NO NAME OF PARTS COLOR CODE AND MARKING

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PIPING AND ACCESSORIES COLOR CODE

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PIPING COLOR CODE

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BASIC DESIGN PT. Perusahaan Gas Negara (Persero) Tbk.

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PIPING AND ACCESSORIES COLOR CODE IDENTIFICATION

Page 19 of 21

Pipe, Fitting

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PIPING
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PIPING AND ACCESSORIES COLOR CODE

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PIPING COLOR CODE

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PIPING AND ACCESSORIES COLOR CODE IDENTIFICATION

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Flange

APPENDIX 5. NO NAME OF PARTS Body and Handwheel COLOR CODE IDENTIFICATION

RED
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PIPING AND ACCESSORIES COLOR CODE

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PIPING COLOR CODE

YELLOW PGN-L-001-A4

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PIPING AND ACCESSORIES COLOR CODE IDENTIFICATION 2

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Actuator and Lever

SKY BLUE

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PIPING
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PIPING AND ACCESSORIES COLOR CODE

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PIPING COLOR CODE

PGN-L-001-A4