Amphenol Griffith Enterprises, LLC

Cottonwood, Arizona

WIRING HARNESS ASSEMBLY

PART NO.

70721403-1
Rev N/C
Cage Code 64816

COMPONENT MAINTENANCE
MANUAL
WITH
ILLUSTRATED PARTS LIST
NOTICE: The information disclosed in this document is proprietary with
Amphenol Griffith Enterprises, LLC. and shall not be duplicated, used, or disclosed
to produce articles and/or reproduce subject matter covered thereby without written
permission of Amphenol Griffith Enterprises, LLC. By accepting this document,
recipient agrees to affix this legend to any duplication or reproduction, in whole or
part, of the document or the information disclosed thereby made pursuant to such
permission.

Printed in USA

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COMPONENT MAINTENANCE MANUAL

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SAFETY ADVISORY

WARNING: BEFORE THE MATERIALS CALLED OUT IN THIS PUBLICATION ARE USED, KNOW
THE HANDLING, STORAGE AND DISPOSAL PRECAUTIONS RECOMMENDED BY
THE MANUFACTURER OR SUPPLIER. FAILURE TO OBEY THE MANUFACTURERS’
OR SUPPLIERS’ RECOMMENDATIONS CAN RESULT IN PERSONAL INJURY OR
DISEASE.

This publication describes physical and chemical processes which can make it necessary to use chemicals,
solvents, paints, and other commercially available materials. The user of this publication must get the Material
Safety Data Sheets (OSHA Form 20 or equivalent) from the manufacturers or suppliers of the materials to be used.
The user must know the manufacturer/supplier data and obey the procedures, recommendations, warnings and
cautions set forth for the safe use, handling, storage, and disposal of the materials.

WARRANTY/LIABILITY ADVISORY

WARNING: AMPHENOL GRIFFITH ENTERPRISES LLC ASSUMES NO RESPONSIBILITY FOR ANY

EQUIPMENT WHICH IS NOT MAINTAINED AND/OR REPAIRED IN ACCORDANCE
WITH AMPHENOL GRIFFITH ENTERPRISES, LLC PUBLISHED INSTRUCTIONS.
NEITHER DOES AMPHENOL GRIFFITH ENTERPRISES LLC ASSUME
RESPONSIBILITY FOR SPECIAL TOOLS AND TEST EQUIPMENT FABRICATED BY
COMPANIES OTHER THAN AMPHENOL GRIFFITH ENTERPRISES, LLC.

INCORRECTLY REPAIRED COMPONENTS CAN AFFECT AIRWORTHINESS OR

DECREASE THE LIFE OF THE COMPONENTS. INCORRECTLY FABRICATED SPECIAL
TOOLING OR TEST EQUIPMENT CAN RESULT IN DAMAGE TO THE PRODUCT
COMPONENTS OR GIVE UNSATISFACTORY RESULTS.

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RECORD OF REVISIONS

REV ISSUE DATE REV ISSUE DATE

NO. DATE INSERTED BY NO. DATE INSERTED BY

N/C 3/01/17 3/01/17 LAM

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RECORD OF TEMPORARY REVISIONS

INCORPO-
RATED INTO
TR PAGE ISSUE DATE DATE MANUAL BY
NO. NO. DATE INSERTED BY REMOVED BY REV NO.

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SERVICE BULLETIN LIST

SB DATE SB DATE
NO. INCORPORATED TITLE NO. INCORPORATED TITLE

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LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

Title Page 70721403-1 T1 Mar 01/17 Check 501 Mar 01/17

502 Mar 01/17
Safety/ Warranty/ SWLA 1/2 Mar 01/17
Liability Advisory
Repair 601 Mar 01/17
Record of Revisions RR 1/2 Mar 01/17 602 Mar 01/17
603 Mar 01/17
Record of Temp. Revisions TR 1/2 Mar 01/17 604 Mar 01/17
605 Mar 01/17
Service Bulletin List SB 1/2 Mar 01/17 606 Mar 01/17

List of Effective Pages LEP 1 Mar 01/17

LEP 2 Mar 01/17

Table of Contents TC 1 Mar 01/17

TC 2 Mar 01/17
TC 3 Mar 01/17
TC 4 Mar 01/17 Assembly 701 Mar 01/17
TC 5 Mar 01/17 702 Mar 01/17
TC 6 Mar 01/17 703 Mar 01/17
704 Mar 01/17
Introduction INTRO 1 Mar 01/17 705 Mar 01/17
INTRO 2 Mar 01/17 706 Mar 01/17
INTRO 3 Mar 01/17 707 Mar 01/17
708 Mar 01/17
Description and Operation 1 Mar 01/17
2 Mar 01/17
3 Mar 01/17 Special Tools 801 Mar 01/17
802 Mar 01/17
Test and Fault Isolation 101 Mar 01/17 803 Mar 01/17
102 Mar 01/17
103 Mar 01/17

Fits and Clearances 901 Mar 01/17

Wiring 201 Mar 01/17

Disassembly 301 Mar 01/17 Acceptable Wear 1001 Mar 01/17

302 Mar 01/17
303 Mar 01/17
304 Mar 01/17 Return to Service Test 1101 Mar 01/17
305 Mar 01/17
306 Mar 01/17
307 Mar 01/17

Cleaning 401 Mar 01/17

402 Mar 01/17

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LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

Illustrated Parts List 1201 Mar 01/17

1202 Mar 01/17
1203 Mar 01/17
1204 Mar 01/17
1205 Mar 01/17
1206 Mar 01/17
1207 Mar 01/17
1208 Mar 01/17
1209 Mar 01/17
1210 Mar 01/17
1211 Mar 01/17
1212 Mar 01/17
1211 Mar 01/17
1212 Mar 01/17
1213 Mar 01/17

Special Procedures 1301 Mar 01/17

Removals 1401 Mar 01/17

Installation 1501 Mar 01/17

Servicing 1601 Mar 01/17

Storage 1701 Mar 01/17

Rework 1801 Mar 01/17

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TABLE OF CONTENTS
List of Sections

SECTION PAGE
Introduction
1 Manual Description (Task 49-11-53-99F-801-A01) INTRO-1
A General (Subtask 49-11-53-99F-001-A01) INTRO-1
B Equipment Identification (Subtask 49-11-53-99F-002-A01) INTRO-2
C Measurement Conversion (Subtask 49-11-53-99F-003-A01) INTRO-2
D Temperature Conversion (Subtask 49-11-53-99F-004-A01) INTRO-2
E Coding System Description (Subtask 49-11-53-99F-005-A01) INTRO-3
F Performance Check of Technical Data (Subtask 49-11-53-99F-006-A01) INTRO-3
Description and Operation
1 Description and Operation (Task 49-11-53-870-801-A01) 1
A General (Subtask 49-11-53-870-001-A01) 1
Testing and Fault Isolation
1 Equipment and Materials (Task 49-11-53-99C-801-A01) 101
2 Testing and Fault Isolation (Task 49-11-53-750-801-A01) 102
A General (Subtask 49-11-53-750-001-A01) 102
B Tests (Subtask 49-11-53-750-002-A01) 102
C Troubleshooting (Subtask 49-11-53-750-003-A01) 102
Wiring
1 Schematic Wiring Diagram (Task 49-11-53-000-801-A01) 201
Disassembly 301
1 Equipment and Materials (Task 49-11-53-99C-802-A01) 301
2 General (Task 49-11-53-000-801-A01) 301
3 Disassembly Procedures for P1 (Subtask 49-11-53-030-001-A01) 302
4 Disassembly Procedures for P5 (Subtask 49-11-53-030-002-A01) 302
5 Disassembly Procedures for P6 (Subtask 49-11-53-030-003-A01) 302

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TABLE OF CONTENTS (cont)
List of Sections (cont)
SECTION (cont) PAGE
6 Disassembly Procedures for P7 (Subtask 49-11-53-030-004-A01) 303
7 Disassembly Procedures for P8 (Subtask 49-11-53-030-005-A01) 303
8 Disassembly Procedures for P9 (Subtask 49-11-53-030-006-A01) 303
9 Disassembly Procedures for P10 (Subtask 49-11-53-030-007-A01) 304
10 Disassembly Procedures for P11 (Subtask 49-11-53-030-008-A01) 304
11 Disassembly Procedures for P12 (Subtask 49-11-53-030-009-A01) 304
12 Disassembly Procedures for P13 (Subtask 49-11-53-030-010-A01) 305
13 Disassembly Procedures for P14 (Subtask 49-11-53-030-011-A01) 305
14 Disassembly Procedures for P15 (Subtask 49-11-53-030-012-A01) 305
15 Disassembly Procedures for P16 (Subtask 49-11-53-030-013-A01) 306
16 Disassembly Procedures for P17 (Subtask 49-11-53-030-014-A01) 306
17 Disassembly Procedures for P20 (Subtask 49-11-53-030-015-A01) 306
18 Disassembly Procedures for P21 (Subtask 49-11-53-030-016-A01) 307
19 Disassembly Procedures for EGT1 & EGT2 (Subtask 49-11-53-030-017-A01) 307
20 Disassembly Procedures for Start Motor (Subtask 49-11-53-030-018-A01) 307

Cleaning
1 Equipment and Materials (Task 49-11-53-99C-803-A01) 401
2 General Cleaning Procedures (Task 49-11-53-100-001-A01) 402
3 Clean Electrical & Harness Assemblies (Task 49-11-53-100-002-A01) 402
Check
1 Equipment and Materials (Task 49-11-53-99C-804-A01) 501
2 General Check Procedures (Task 49-11-53-210-000-A01) 502

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TABLE OF CONTENTS (cont)
List of Sections (cont)

SECTION PAGE
Repair
1 Equipment and Materials (Task 49-11-53-99C-805-A01) 601
2 General Repair Procedures (Task 49-11-53-300-801-A01) 602
3 Repair of Wiring Harness Electrical Assembly (Task 49-11-53-300-802-A01) 602
4 Perform Detail Repair Procedures (Task 49-11-53-300-803-A01) 603
Assembly
1 Equipment and Materials (Task 49-11-53-99C-806-A01) 701
2 General (Task 49-11-53-400-801-A01) 702
3 Assembly Procedures for P1 (Subtask 49-11-53-430-001-A01) 703
4 Assembly Procedures for P5 (Subtask 49-11-53-430-002-A01) 703
5 Assembly Procedures for P6 (Subtask 49-11-53-430-003-A01) 703
6 Assembly Procedures for P7 (Subtask 49-11-53-430-004-A01) 704
7 Assembly Procedures for P8 (Subtask 49-11-53-430-005-A01) 704
8 Assembly Procedures for P9 (Subtask 49-11-53-430-006-A01) 704
9 Assembly Procedures for P10 (Subtask 49-11-53-430-007-A01) 705
10 Assembly Procedures for P11 (Subtask 49-11-53-430-008-A01) 705
11 Assembly Procedures for P12 (Subtask 49-11-53-430-009-A01) 705
12 Assembly Procedures for P13 (Subtask 49-11-53-430-010-A01) 706
13 Assembly Procedures for P14 (Subtask 49-11-53-430-011-A01) 706
14 Assembly Procedures for P15 (Subtask 49-11-53-430-012-A01) 706
15 Assembly Procedures for P16 (Subtask 49-11-53-430-013-A01) 707
16 Assembly Procedures for P17 (Subtask 49-11-53-430-014-A01) 707

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SECTION (cont) PAGE

17 Assembly Procedures for P20 (Subtask 49-11-53-430-015-A01) 707
18 Assembly Procedures for P21 (Subtask 49-11-53-030-016-A01) 708
19 Assembly Procedures for EGT1 & EGT2 (Subtask 49-11-53-430-017-A01) 708
20 Assembly Procedures for Start Motor (Subtask 49-11-53-030-018-A01) 708

Special Tools
1 Contact Retention and Crimp Tools (Task 49-11-53-94B-801-A01) 801
Fits and Clearances
1 Fits and Clearances 901
Acceptable Wear
1 Acceptable Wear N/A 1001
Return to Service Test
1 Return to Service N/A 1101
Illustrated Parts List
1 General (Task 49-11-53-99C-808-A01) 1201
Special Procedures
1 Special Procedures N/A 1301
Removals
1 Removals N/A 1401
Installation
1 Installation N/A 1501
Servicing
1 Servicing N/A 1601
Storage
1 Storage N/A 1701
Rework
1 Rework N/A 1801

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TABLE OF CONTENTS
List of Figures

FIGURE DESCRIPTION PAGE

1001 Wiring Harness Diagram (Graphic 49-11-53-99B-801-A01) sheet 1 of 2 2
1001 Wiring Harness Diagram (Graphic 49-11-53-99B-801-A01) sheet 2 of 2 3
2001 Schematic Wiring Diagram (Graphic 49-11-53-99B-802-A01) 201
6001 Tying Wiring Harness Assembly (Graphic 49-11-53-99B-803-A01) 603
6002 Tying Wiring Harness Assembly (Graphic 49-11-53-99B-804-A01) 604
10001 Wiring Harness Diagram (Graphic 49-11-53-99B-804-A01) sheet 1 of 2 1206
10001 Wiring Harness Diagram (Graphic 49-11-53-99B-805-A01) sheet 2 of 2 1207
10002 Wiring Harness Details (Graphic 49-11-53-99B-806-A01) 1208
10003 Wiring Harness Details (Graphic 49-11-53-99B-807-A01) 1209
10004 Wiring Harness Details (Graphic 49-11-53-99B-808-A01) 1210

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TABLE OF CONTENTS
List of Tables

TABLE DESCRIPTION PAGE

1001 Equipment and Materials List (Test) 101
1002 Troubleshooting Information 103
3001 Equipment and Materials List (Disassembly) 301
4001 Equipment and Materials List (Cleaning) 401
5001 Equipment and Materials List (Check) 501
6001 Equipment and Materials List (Repair) 601
6002 Wire/Cable Length and Description 605
6002 Wire/Cable Length and Description (cont) 606
7001 Equipment and Materials List (Assembly) 701
7002 Torque Values 702
8001 Crimp Tools 801
8002 Crimp Tools Settings 802
8002 Crimp Tools Settings (cont) 803
10001 Vendor Code List 1205

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INTRODUCTION

1. Manual Description (Task 49-11-53-99F-801-A01)

A. General (Subtask 49-11-53-99F-001-A01)

This manual provides complete component maintenance instructions with illustrated parts list
for the Wiring Harness Assembly, part number 70721403-1 manufactured by Amphenol Griffith
Enterprises, LLC. Cottonwood, Arizona, 86326.

This manual is prepared in accordance with Air Transport Association Specification No.
ATA2000.

These instructions do not provide for every possible contingency to be met in connection with
installation, operation or maintenance. Should further information be desired or particular
problems arise, which are not sufficient for purchasers purpose, contact Amphenol Griffith
Enterprises, LLC. Cottonwood, Arizona. 86326, Attn: Technical Publications.

Good standard shop practices and safety precautions should be observed at all times to avoid
damage to equipment and/or injury to personnel.

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B Equipment Identification (Subtask 49-11-53-99F-002-A01)

The configuration of the equipment is shown by the part number, dash number, series number,
and change number stamped on the identification plate.

The special procedures or illustrations necessary for each configuration will be identified by a
part number, a service bulletin number (Pre SB-, Post SB-) or an effectivity code symbol. The
procedures and illustrations not identified apply to all the configurations of the equipment.

C Measurement Conversion (Subtask 49-11-53-99F-003-A01)

If the measurements, weights, dimensions, pressure or torque values are changed to the metric
equivalents, they are shown in parentheses after the United States measurements.

D Temperature Conversion (Subtask 49-11-53-99F-004-A01)

The temperature shown in degrees Fahrenheit use the symbol F. Celsius (centigrade) is shown
with the symbol C.

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E Coding System Description (Subtask 49-11-53-99F-005-A01)

The purpose of the effectivity coding system is to identify the differences between unit
configuration.

These differences are caused by the modifications to the basic unit. This makes it necessary to
reidentify the unit. For example (Part No. 123456-1 becomes Part No. 123456-2).

A single effectivity code is given to each different part number and dash number.

If no effectivity codes or part numbers are shown in the text, the procedures apply to all the
configurations of the unit.

If one or more effectivity codes are shown for a part number, the procedure in the text will apply
only to the coded parts.

F Performance Check of Technical Data (Subtask 49-11-53-99F-006-A01)

When possible, and to make sure the procedures in the sections of the technical manuals are
correct, a performance check is done of the procedures in the manual.

The section(s) shown below has (have) been performance checked at the manufacture’s overhaul
facility.

Section Date
Testing and Fault Isolation Since 2/13
Disassembly Since 2/13
Assembly Since 2/13

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DESCRIPTION AND OPERATION

1. Description and Operation (Task 49-11-53-870-801-A01)

A. General (Subtask 49-11-53-870-001-A01)

The wiring harness provides electrical connections for the APU. The wiring harness connects the APU on the
engine to an Aircraft Interface connector.

Cables are bundled and secured with ties at regular intervals and at branch breakouts.

Temperature range of the wiring harness during APU operation is -65F to 350F.
Figure 1001 illustrates the basic layout for the harness with dimensions.

Connectors P1, P5, P6, P7, P8, P9, P10, P12, P13, P14, P15 and P17 are per MIL-DTL-38999 Series 3.
Connectors P11, P16, P20 and P21 are per MIL-DTL-5015G, Series 3450.
All backshells are to have the same metal as the associated connector. All connectors including thermocouples
have crimp type contacts per SAE-AS39029. Thermocouple contacts have the same metal as the associated
wire.

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Loc Distance from A

SEE DETAIL B
A -
J
B 4.20±.50 P20
C 9.10±.50 HOURMETER
D 8.20±.50 590
5

Match Line
E 12.50±.50 595
10
F 13.70±.50 -600
G 8.10±.50
-15
H 11.40±.50 A
P1 -20
H
APU -25
J 14.80±.50 B G
K 23.50±.50
L 29.10±.50
M 30.50±.50
N 30.80±.50 P15 460
P 35.50±.50 OIL LEVEL 465
SENSOR -470
R 57.00±.50
T 57.00±.50
SEE DETAIL B U
U 10.20±.50 D
45°
V 16.30±.50
W 15.20±.50 P14 V
Y 13.00±.50 P2 SENSOR
AA 16.50±.50 410
C
Y SEE SEE DETAIL B
W
AB 16.50±.50 415 DETAIL C
AC 14.20±.50 -420 E
AD 23.50±.50
AE 23.40±.50 P16 P6
T2 SENSOR F LOP SW
AF 26.00±.50
505 45° 110
AG 31.80±.50
AH 30.50±.50 510 P17 AB
AA
START MOTOR
115
-515 SPEED SENSOR (-) -120
AJ 33.20±.50
AK 41.40±1.00 SEE DETAIL B 540 START MOTOR
(+)
AL 37.90±1.00
545 SEE DETAIL D
AM 38.70±.50
-550

Wiring Harness Diagram

Figure 1001 (Graphic 49-11-53-99B-801-A01)
Sheet 1 of 2

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P13
SURGE CTRL VALVE SEE DETAIL B
P12 EGT 1
M LOAD CTRL VALVE
30°
L 330
375
335
380
-340
-385
45° SEE DETAIL E

810
N
810
810 EGT 2
P

810 P11
K AD FLOW DIVIDER SOL
45°
P5 295
800 SEE DETAIL B IGNITION UNIT 300
60 30° -305
P10
Match Line

65
-70 FUEL CONTROL
AC AE AJ AK 250
255
-260
805 805 810
SEE DETAIL B
AF P21 30°
OIL TEMP
SENSOR
630
P7 635
DE-PRIME AH -640 P8
DE-OIL SOL
145
P9 LUBE FILTER
GEN FILTER AL DELTA P SW
150 DELTA P SW AG AM 180
-155 45° 215 185
220 -190
-225 SEE DETAIL B

Wiring Harness Diagram

Figure 1001 (Graphic 49-11-53-99B-801-A01)
Sheet 2 of 2

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TEST AND FAULT ISOLATION

1. Equipment and Materials (Task 49-11-53-99C-801-A01)

Table 1001 shows the equipment and materials necessary to do the tests.

Table 1001. Equipment and Materials

Equipment/Materials Description/Manufacturer

NOTE: Equipment substitutes may be used for listed items.

Volt-Ohm-Milliammeter Tester 260 Series 8 Simpson Electric

34401A Digit Multimeter Agilent
Dielectric Tester Model 106-2.5 Slaughter
Insulation Resistance Tester Model 205 Slaughter
Micro-Ohmmeter Model 5600 AEMC Instruments

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2. Test and Fault Isolation (Task 49-11-53-750-801-A01)

A. General (Subtask 49-11-53-750-001-A01)

(1) All test and fault isolation procedures are based on the assumption that the harness assembly has
previously operated satisfactory.

B. Tests: (Subtask 49-11-53-750-002-A01)

(1) Continuity
Verify the unit is wired in accordance with Figure 2001, page 201.

(2) Dielectric
Verify that leakage currents do not exceed 2.0 milliamperes for any circuit under the
following conditions:
Test voltage of 1000 vrms +/- 50 v at 60Hz. (Thermocouple circuits: 350vrms @ 60Hz)
Electrification time: 1 second.
Each circuit shall be tested to all other circuits, including connector shells and spare contacts.

(3) Megohm / Insulation Resistance

Verify the insulation resistance for each circuit exceeds 100 megohms under the following
conditions:
Test voltage of 500V DC +/- 50V
Each circuit shall be tested to all other circuits, including connector shells and spare contacts.

(4) Electrical Bond

Verify unit incorporates electrical bonding in accordance with MIL-STD-464. Bonding from
the cable shields to the connector backshells shall be 2.5 milliohms or less. For electroless
nickel plated aluminum connectors and backshells, the resistance at the metallic interface
shall be 2.5 milliohms or less. For stainless steel connectors and backshells, the resistance at
the metallic interface shall be 2.5 milliohms or less. Shield termination to ground terminal
shall be 10 milliohms or less.

C. Troubleshooting (Subtask 49-11-53-750-003-A01)

(1) Refer to Table 1002, page 103 as an aid in determining and correcting malfunctions of the harness
assembly.

(2) Troubleshooting for open circuits shall be in accordance with standard shop procedures and using
wiring diagram Figure 2001, page 201 as a guide.

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Table 1002. Troubleshooting Information

Trouble Location Probable Cause Correction

P1 to P5, P6, P7, P8, P9, P10, P11, Open Circuit Replace defective wiring
P12, P13, P14, P15, P16, P17, P20
and P21
Contact/s bent or broken Replace contact

P1 to Start Motor (+) and (-) Open Circuit Replace defective wiring
Replace Terminal Lug or fuse

P1 to EGT 1 (KN) and (KP) Open Circuit Replace defective wiring

Replace Terminal Lug

P1 to EGT 2 (KN) and (KP) Open Circuit Replace defective wiring

Replace Terminal Lug

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WIRING

1 Schematic Wiring Diagram (Task 49-11-53-000-801-A01)

P1
APU
D E A B C D* Z* AA V* W* Y Z U* A* M* N* P R NN PP U V R* S* W X T*
H210ZA22

H211ZA22

H231ZA22 (WHT)

H233ZA22 (WHT)
H232ZA22 (BLU)

H234ZA22 (BLU)
H264ZC20 (WHT)

H225ZA22 (WHT)

H235ZA22 (WHT)

H237ZA22 (ORN)
H265ZC20 (BLU)

H226ZA22 (BLU)

H236ZA22 (BLU)
H215ZA22
H216ZA22

H217ZA22
H218ZA22

H266ZA22
H267ZA22

H221ZA22
H222ZA22

H223ZA22
H224ZA22

H227ZA22
H228ZA22

H229ZA22
H230ZA22
H210ZB14

H211ZB14

A B C D A B A B A B A B C D A B A B A B C D E F G
(+) (-)
START P5 P6 P7 P8 P9 P10 P11 P12
MOTOR IGNITION LOP DE-PRIME/ LUBE FILTER GEN FILTER FUEL FLOW LOAD CONTROL
UNIT SWITCH DE-OIL DELTA-P DELTA-P CONTROL DIVIDER VALVE
SOLENOID SWITCH SWITCH SOLENOID

P1
APU
FF GG S T P* Q* G* H* F G H DD EE M N J* K* K L J I* BB CC LL
H240ZA22 (WHT)

H242ZA22 (WHT)

H246ZA22 (WHT)

H251ZA22 (WHT)

H253ZA22 (WHT)
H241ZA22 (BLU)

H243ZA22 (BLU)

H247ZA22 (BLU)

H252ZA22 (BLU)

H254ZA22 (BLU)

H256ZA22 (WHT)

H258ZA22 (WHT)
H244ZA22 (WHT)

H249ZA22 (WHT)

H255ZA22 (GRN)

H257ZA22 (GRN)

H259ZA22 (WHT)

H261ZA22 (ORN)
H245ZA22 (BLU)

H250ZA22 (BLU)

H260ZA22 (BLU)
H248ZA22
H238ZA22
H239ZA22

A B A B C D A B B H J E F A B A B D E A B C
KN KP KN KP
P13 P14 P21 P15 P16 P17 EGT 1 EGT 2 P20
SURGE P2 SENSOR OIL TEMP OIL LEVEL T2 SENSOR SPEED SENSOR HOURMETER
CONTROL SENSOR SENSOR
VALVE

WIRING DIAGRAM (SCHEMATIC)

Wiring Schematic Diagram (Graphic 49-11-53-99B-802-A01)

Figure 2001

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(Refer to IPL Figure 10001 and 10002)

DISASSEMBLY

1. Equipment and Materials (Task 49-11-53-99C-802-A01)

A. Table 3001 shows the equipment and materials necessary for disassembly.

Table 3001. Equipment and Materials

Equipment/Material Description/Manufacturer

NOTE: Equivalent substitutes may be used for listed items.

Connector Pliers Commercially Avail.

Insertion/Extraction Tool (M81969-14-11) Amphenol

(M81969-14-03)

Wire Cutters Commercially Avail.

Phillip screwdriver Commercially Avail.

Heat Gun Steinel

2. General (Task 49-11-53-000-801-A01)

NOTE: See Testing and Fault Isolation, to establish the condition of the component or most probable cause of its
malfunction. This is to determine the extent of disassembly required without completely tearing down and
rebuilding the component.
Disassembly procedures are in the order of illustration first and then the text on the same page or facing
pages where practical. All necessary information is given so that the unit can be disassembled without
reference to another part of the manual. Figure-item numbers listed will correspond to the IPL illustration.
A. Disassemble in clean, bright and dry room.
B. Prevention of damage to parts is important due to parts that can be used again.
C. Visual examination for damage of part or surrounding vicinity is good practice.

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(Refer to IPL Figure 10001 and 10002)

3. Disassembly Procedures for P1 Connector or Backshell. (Subtask 49-11-53-030-001-A01)

A. Remove lockwire (-780) from connector (5).
B. Disconnect screws (-50), spacers (-55), clamp and lug (30) from backshell (10) and store.
C. Slide I.D. straps (-45) back on harness assembly and store.
D. Remove S.R. tape (775) and sleeving (35) using cutters.
E. Disconnect connector (5) from backshell (10).
(1) Use connector pliers to loosen the connector from backshell.
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (5) and turn backshell (10) counterclockwise until the connector is apart.
F. Remove contacts (-15,-20, -25) from P1 connector using extraction tool (M81969-14-11).

4. Disassembly Procedures for P5 Connector or Backshell. (Subtask 49-11-53-030-002-A01)

A. Remove lockwire (-780) from connector (60).
B. Disconnect screws (-95), spacers (-100, -105), clamp and lug (75) from backshell (65) and store.
C. Slide I.D. straps (-90) back on harness assembly and store.
D. Remove S.R. tape (775) and sleeving (80) using cutters.
E. Disconnect connector (60) from backshell (65).
(1) Use connector pliers to loosen the connector from backshell.
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (60) and turn backshell (65) counterclockwise until the connector is apart.
F. Remove contacts (-70) from P5 connector using extraction tool (M81969-14-11).

5. Disassembly Procedures for P6 Connector or Backshell. (Subtask 49-11-53-030-003-A01)

A. Remove lockwire (-780) from connector (110).
B. Disconnect screws (-135), spacers (-140) and clamp from backshell (115) and store.
C. Slide I.D. straps (-130) back on harness assembly and store.
D. Remove S.R. tape (775) using cutters.
E. Disconnect connector (110) from backshell (115).
(1) Use connector pliers to loosen the connector from backshell.
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (110) and turn backshell (115) counterclockwise until the connector is apart.
F. Remove contacts (-120) from P6 connector using extraction tool (M81969-14-11).

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(Refer to IPL Figure 10001 and 10002)

6. Disassembly Procedures for P7 Connector or Backshell. (Subtask 49-11-53-030-004-A01)

A. Remove lockwire (-780) from connector (145).
B. Disconnect screws (-170), spacers (-175) and clamp from backshell (150) and store.
C. Slide I.D. straps (-165) back on harness assembly and store.
D. Remove S.R. tape (775) using cutters.
E. Disconnect connector (145) from backshell (150).
(1) Use connector pliers to loosen the connector from backshell.
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (145) and turn backshell (150) counterclockwise until the connector is apart.
F. Remove contacts (-155) from P7 connector using extraction tool (M81969-14-11).

7. Disassembly Procedures for P8 Connector or Backshell. (Subtask 49-11-53-030-005-A01)

A. Remove lockwire (-780) from connector (180).
B. Disconnect screws (-205), spacers (-210) and clamp from backshell (185) and store.
C. Slide I.D. straps (-200) back on harness assembly and store.
D. Remove S.R. tape (775) using cutters.
E. Disconnect connector (180) from backshell (185).
(1) Use connector pliers to loosen the connector from backshell.
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (180) and turn backshell (185) counterclockwise until the connector is apart.
F. Remove contacts (-190) from P8 connector using extraction tool (M81969-14-11).

8. Disassembly Procedures for P9 Connector or Backshell. (Subtask 49-11-53-030-006-A01)

A. Remove lockwire (-780) from connector (215).
B. Disconnect screws (-240), spacers (-245) and clamp from backshell (220) and store.
C. Slide I.D. straps (-235) back on harness assembly and store.
D. Remove S.R. tape (775) using cutters.
E. Disconnect connector (215) from backshell (220).
(1) Use connector pliers to loosen the connector from backshell.
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (215) and turn backshell (220) counterclockwise until the connector is apart.
F. Remove contacts (-225) from P9 connector using extraction tool (M81969-14-11).

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(Refer to IPL Figure 10001 and 10002)

9. Disassembly Procedures for P10 Connector or Backshell. (Subtask 49-11-53-030-007-A01)

A. Remove lockwire (-780) from connector (250).
B. Disconnect screws (-285), spacers (-290X), clamp and lug (265) from backshell (255) and store.
C. Slide I.D. straps (-280) back on harness assembly and store.
D. Remove S.R. tape (775) and sleeving (270) using cutters.
E. Disconnect connector (250) from backshell (255).
(1) Use connector pliers to loosen the connector from backshell.
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (250) and turn backshell (255) counterclockwise until the connector is apart.
F. Remove contacts (-260) from P10 connector using extraction tool (M81969-14-11).

10. Disassembly Procedures for P11 Connector or Backshell. (Subtask 49-11-53-030-008-A01)

A. Remove lockwire (-780) from connector (295).
B. Disconnect screws (-320), spacers (-325) and clamp from backshell (300) and store.
C. Slide I.D. straps (-315) back on harness assembly and store.
D. Remove S.R. tape (775) using cutters.
E. Disconnect connector (295) from backshell (300).
(1) Use connector pliers to loosen the connector from backshell.
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (295) and turn backshell (300) counterclockwise until the connector is apart.
F. Remove contacts (-305) from P11 connector using extraction tool (M81969-14-11).

11. Disassembly Procedures for P12 Connector or Backshell. (Subtask 49-11-53-030-009-A01)

A. Remove lockwire (-780) from connector (330).
B. Disconnect screws (-365), spacers (-370), clamp and lug (345) from backshell (335) and store.
C. Slide I.D. straps (-360) back on harness assembly and store.
D. Remove S.R. tape (775) and sleeving (350) using cutters.
E. Disconnect connector (330) from backshell (335).
(1) Use connector pliers to loosen the connector from backshell.
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (330) and turn backshell (335) counterclockwise until the connector is apart.
F. Remove contacts (-340) from P12 connector using extraction tool (M81969-14-11).

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(Refer to IPL Figure 10001 and 10002)

12. Disassembly Procedures for P13 Connector or Backshell. (Subtask 49-11-53-030-010-A01)

A. Remove lockwire (-780) from connector (375).
B. Disconnect screws (-400), spacers (-405) and clamp from backshell (380) and store.
C. Slide I.D. straps (-395) back on harness assembly and store.
D. Remove S.R. tape (775) using cutters.
E. Disconnect connector (XX) from backshell (380).
(1) Use connector pliers to loosen the connector from backshell.
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (375) and turn backshell (380) counterclockwise until the connector is apart.
F. Remove contacts (-385) from P13 connector using extraction tool (M81969-14-11).

13. Disassembly Procedures for P14 Connector or Backshell. (Subtask 49-11-53-030-011-A01)

A. Remove lockwire (-780) from connector (410).
B. Disconnect screws (-445), spacers (-450 -455), clamp and lug (425) from backshell (415) and store.
C. Slide I.D. straps (-440) back on harness assembly and store.
D. Remove S.R. tape (775) and sleeving (430) using cutters.
E. Disconnect connector (410) from backshell (415).
(1) Use connector pliers to loosen the connector from backshell.
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (410) and turn backshell (415) counterclockwise until the connector is apart.
F. Remove contacts (-420) from P14 connector using extraction tool (M81969-14-11).

14. Disassembly Procedures for P15 Connector or Backshell. (Subtask 49-11-53-030-012-A01)

A. Remove lockwire (-780) from connector (460).
B. Disconnect screws (-495), spacers (-500), clamp and lug (475) from backshell (465) and store.
C. Slide I.D. straps (-490) back on harness assembly and store.
D. Remove S.R. tape (775) and sleeving (480) using cutters.
E. Disconnect connector (460) from backshell (465).
(1) Use connector pliers to loosen the connector from backshell.
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (460) and turn backshell (465) counterclockwise until the connector is apart.
F. Remove contacts (-470) from P15 connector using extraction tool (M81969-14-11).

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(Refer to IPL Figure 10001 and 10002)

15. Disassembly Procedures for P16 Connector or Backshell. (Subtask 49-11-53-030-013-A01)

A. Remove lockwire (-780) from connector (505).
B. Disconnect screws (-535), clamp and lug (520) from backshell (510) and store.
C. Slide I.D. straps (-530) back on harness assembly and store.
D. Remove S.R. tape (775) and sleeving (525) using cutters.
E. Disconnect connector (505) from backshell (510).
(1) Use connector pliers to loosen the connector from backshell.
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (505) and turn backshell (510) counterclockwise until the connector is apart.
F. Remove contacts (-515) from P16 connector using extraction tool (M81969-14-11).

16. Disassembly Procedures for P17 Connector or Backshell. (Subtask 49-11-53-030-014-A01)

A. Remove lockwire (-780) from connector (540).
B. Disconnect screws (-575), spacers (-580, -585), clamp and lug (555) from backshell (545) and store.
C. Slide I.D. straps (-570) back on harness assembly and store.
D. Remove S.R. tape (775) and sleeving (560) using cutters.
E. Disconnect connector (540) from backshell (545).
(1) Use connector pliers to loosen the connector from backshell.
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (540) and turn backshell (545) counterclockwise until the connector is apart.
F. Remove contacts (-550) from P17 connector using extraction tool (M81969-14-11).

17. Disassembly Procedures for P20 Connector or Backshell. (Subtask 49-11-53-030-015-A01)

A. Remove lockwire (-780) from connector (590).
B. Disconnect screws (-620), spacers (-625), clamp and lug (605) from backshell (595) and store.
C. Slide I.D. straps (-615) back on harness assembly and store.
D. Remove S.R. tape (775) and sleeving (610) using cutters.
E. Disconnect connector (590) from backshell (595).
(1) Use connector pliers to loosen the connector from backshell.
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (590) and turn backshell (595) counterclockwise until the connector is apart.
F. Remove contacts (-600) from P20 connector using extraction tool (M81969-14-03).

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(Refer to IPL Figure 10001 and 10002)

18. Disassembly Procedures for P21 Connector or Backshell. (Subtask 49-11-53-030-016-A01)

A. Remove lockwire (-780) from connector (630).
B. Disconnect screws (-660), clamp and lug (645) from backshell (635) and store.
C. Slide I.D. straps (-655) back on harness assembly and store.
D. Remove S.R. tape (775) and sleeving (650) using cutters.
E. Disconnect connector (630) from backshell (635).
(1) Use connector pliers to loosen the connector from backshell.
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (630) and turn backshell (635) counterclockwise until the connector is apart.
F. Remove contacts (-640) from P21 connector using extraction tool (M81969-14-11).

19. Disassembly Procedures for EGT1 & EGT2 (Subtask 49-11-53-030-017-A01)

A. Slide I.D. straps (-727) back on branch and store.
B. Remove and discard shrink sleeving (715, 720 and 725) from each branch by using heat gun and cutters.
C. Remove and discard terminals (705 & 710) using cutters.
20. Disassembly Procedures for START MOTOR (Subtask 49-11-53-030-018-A01)
A. Slide I.D. straps (-702) back on branch and store.
B. Remove and discard shrink sleeving (685, 690, 695 and 700) from each branch by using heat gun and
cutters.
C. Remove and discard terminals (975 & 980) using cutters.
D. Remove and discard splices (670) using cutters.
E. Remove and discard fuses (665) using cutters.

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CLEANING

1. Equipment and Materials (Task 49-11-53-99C-803-A01)

A. Table 4001 shows the equipment and materials necessary for cleaning.

Table 4001. Equipment and Materials

Equipment/Material Description/Manufacturer

NOTE: Equivalent substitutes may be used for listed items.

*Anhydrous Isopropanol Commercially Avail.

Bristled Brush Commercially Avail.
Safety Glasses Commercially Avail.
Cotton Swabs Commercially Avail.
Clean Dry Cloth Commercially Avail.

*Reference Material Data Sheet

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2. General Cleaning Procedures (Task 49-11-53-100-001-A01)

WARNING: CLEANING MUST BE PERFORMED IN A CLEAN, WELL-VENTILATED AREA.

PROTECTIVE EYE WEAR SHALL BE WORN.

A. Cleaning procedures for individual parts as well as for entire assemblies must be consistent with good shop
practices and following procedures. Correct and thorough cleaning for all parts is important to the
successful inspection, overhaul, and satisfactory operation after overhaul of parts or assemblies.

B. All parts must be cleaned to remove any oil, grease, rust stains and soiled areas. Remove any of these items
by using anhydrous isopropanol or equivalent and a soft or stiff bristled brush.

C. Clean painted parts on painted connectors but do not remove old paint if paint is still serviceable.

D. Corrosion products wherever they appear shall be removed and the base metal treated to prevent further
corrosion before reassembly.

3. Clean Electrical Connectors and Harness Assemblies (Task 49-11-53-100-002-A01)

A. Wipe harness assemblies with clean lint-free cloth dipped in anhydrous isopropanol.

B. Clean electrical connectors and threaded connectors with dry soft or stiff bristled brush and remove oily
type soil with cotton swab dipped in anhydrous isopropanol or air dry with 15 psi dry compressed air.

C. Wipe dry with clean lint-free cloth.

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CHECK

1. Equipment and Materials (Task 49-11-53-99C-804-A01)

A. Table 5001 shows the equipment and materials necessary for check procedures.

Table 5001. Equipment and Materials

Equipment/Material Description/Manufacturer

AC Dielectric Tester or Slaughter

AC/DC Dielectric/Insulation Resistance Tester Slaughter

NOTE: Equivalent substitutes may be used for listed items.

Flashlight Commercially Avail.

5x Magnifying Glass Commercially Avail.

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2. General Check Procedures. (Task 49-11-53-210-000-A01)

NOTE: Inspection of parts must be accomplished in a clean, well-ventilated area.

A. These general check procedures are in addition to the basic knowledge of repair personnel.
Because of the delicate equipment used in these procedures this manufacturer recommends they
be followed.

(1) Visually check wiring harness assembly for worn and contaminated insulation.

(2) Check for broken wires or terminals for evidence of corrosion or cracks.

(3) Examine connectors for damaged contacts, bent or broken receptacle pins.

(4) Check for connectors for crossed, stripped, galled or damaged threads.

(5) Visually inspect for missing or mislabeled I.D. tags on wire assemblies.

(6) Use a strong light and 5x magnification to examine the parts.

(7) Testing shall be performed between mutually insulated contacts and between each
contact and the connector shell and/or shield ground.

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REPAIR

1. Equipment and Materials (Task 49-11-53-99C-805-A01)

A. Table 6001 shows the equipment and materials necessary for repair.

Table 6001. Equipment and Materials

Equipment/Material Description/Manufacturer

NOTE: Equivalent substitutes may be used for listed items.

Wire Strippers Commercially Avail.

Wire Cutters Commercially Avail.

Refer to Table 8002, page 802 for proper crimp tools used to replace contacts as required.

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2. General Repair Procedures (Task 49-11-53-300-801-A01)

NOTE: Methods and procedures specified in this section are recommended by the manufacturer to
facilitate repair of the harness assembly. The information is presented as a supplement to the knowledge
acquired by experienced personnel engaged in overhaul activities. Processes or procedures which are
considered general or common place are omitted. However, due to the precision equipment involved, it is
necessary that all instructions be closely evaluated and stringently followed. Long life and continued
efficient operation of the unit depend upon the care and accuracy with which repairs are conducted,
replacements accomplished and calibration performed. In addition, these methods are not intended to
restrict overhaul personnel in applying good shop practice and ingenuity in repair of parts.

3. Repair of Wiring Harness Electrical Assembly (Task 49-11-53-300-802-A01)

Remove and replace damaged electrical wiring using standard shop procedures for the type of wire
requiring replacement. Tag electrical wires to identify connection points prior to disconnecting as an aid
at reinstallation.

Refer to Figure 1001 Pages 2 and 3 for Wiring Harness Diagram. Refer to Table 6002 Page 605 and 606
for wire chart specifications for electrical schematic to aid in removal and replacement of electrical
wiring.

Refer to Table 8002, pages 802 and 803 for proper crimp tools used to replace contacts as required.

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4. Perform Detail Repair Procedures (Task 49-11-53-300-803-A01)

(1) Remove appropriate connector by using the Disassembly procedures section.

(2) Measure the length of wire to be replaced (See Table 6002 Pages 605 through 606).

(3) Install contact(s) on wire as required for each connector (See Table 8002 Pages 802 & 803).

(4) INSPECTION of crimp(s) is mandatory prior to assembly.

(5) Assemble wire and connectors as required by Assembly procedures section.

(6) Repeat steps (1) through (5) for each wire requiring replacement on harness assembly.

Tying Wire Harness Assembly (Graphic 49-61-63-99B-803-A01)

Figure 6001

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Tying Wire Harness Assembly (Graphic 49-61-63-99B-804-A01)

Figure 6002

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Table 6002. Wire/Cable Length and Description
Wire No. Awg Length (in.) Loc No. Term or Loc No. Term or Pin Cable Spec.
Size Pin No. No.
H264ZC20 WHT 20 28” P1 A P5 A
H265ZC20 BLU P1 B P5 B M27500/20RE2N06
SHIELD P1 Backshell P5 Backshell
H225ZA22 WHT 22 48” P1 M* P10 C
H226ZA22 BLU P1 N* P10 D M27500/22RE2N06
SHIELD P1 Backshell P10 Backshell
H231ZA22 WHT 22 36” P1 U P12 A
H232ZA22 BLU P1 V P12 B M27500/22RE2N06
SHIELD P1 Backshell P12 Backshell
H233ZA22 WHT 22 36” P1 R* P12 C
H234ZA22 BLU P1 S* P12 D M27500/22RE2N06
SHIELD P1 Backshell P12 Backshell
H235ZA22 WHT 22 36” P1 W P12 E
H236ZA22 BLU P1 X P12 F
H237ZA22 ORN P1 T* P12 G M27500/22RE3N06
SHIELD P1 Backshell P12 Backshell
H240ZA22 WHT 22 15” P1 S P14 A
H241ZA22 BLU P1 T P14 B M27500/22RE2N06
SHIELD P1 Backshell P14 Backshell
H242ZA22 WHT 22 15” P1 P* P14 C
H243ZA22 BLU P1 Q* P14 D M27500/22RE2N06
SHIELD P1 Backshell P14 Backshell
H244ZA22 WHT 22 43” P1 G* P21 A
H245ZA22 BLU P1 H* P21 B M27500/22RE2N06
SHIELD P1 Backshell P21 Backshell
H246ZA22 WHT 22 21” P1 F P15 B
H247ZA22 BLU P1 G P15 H M27500/22RE2N06
SHIELD P1 Backshell P15 Backshell
H249ZA22 WHT 22 17” P1 DD P16 A
H250ZA22 BLU P1 EE P16 B M27500/22RE2N06
SHIELD P1 Backshell P16 Backshell
H251ZA22 WHT 22 20” M P17 A
H252ZA22 BLU N P17 B M27500/22RE2N06
SHIELD Backshell P17 Backshell
An upper case letter followed by an (*) indicates a lower case contact identity.

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Table 6002. Wire/Cable Length and Description (cont)
Wire No. Awg Length Loc No. Term or Loc No. Term or Pin Cable Spec.
Size (in.) Pin No. No.
H253ZA22 WHT 22 20” P1 J* P17 D
H254ZA22 BLU P1 K* P17 E M27500/22RE2N06
SHIELD P1 Backshell P17 Backshell
H255ZA22 GRN 22 61” P1 K EGT 1 KN
H256ZA22 WHT P1 L EGT 1 KP 192-505-9002
SHIELD P1 Backshell - Deadend
H257ZA22 GRN 22 61” P1 J EGT 2 KN
H258ZA22 WHT P1 I* EGT 2 KP 192-505-9002
SHIELD P1 Backshell - Deadend
H259ZA22 WHT 22 21” P1 BB P20 A
H260ZA22 BLU P1 CC P20 B
H261ZA22 ORN M27500/22RE3N06
P1 LL P20 C
SHIELD P1 Backshell P20 Backshell
H248ZA22 22 21” P1 H P15 E
M27500/22RE1N06
SHIELD P1 Backshell P15 Backshell
H215ZA22 22 28” P1 C P5 C M22759/12-22-9
H216ZA22 22 28” P1 D* P5 D M22759/12-22-9
H217ZA22 22 22” P1 Z* P6 A M22759/12-22-9
H218ZA22 22 22” P1 AA P6 B M22759/12-22-9
H266ZA22 22 34” P1 V* P7 A M22759/12-22-9
H267ZA22 22 34” P1 W* P7 B M22759/12-22-9
H221ZA22 22 42” P1 Y P8 A M22759/12-22-9
H222ZA22 22 42” P1 Z P8 B M22759/12-22-9
H223ZA22 22 36” P1 U* P9 A M22759/12-22-9
H224ZA22 22 36” P1 A* P9 B M22759/12-22-9
H227ZA22 22 48” P1 P P10 A M22759/12-22-9
H228ZA22 22 48” P1 R P10 B M22759/12-22-9
H229ZA22 22 42” P1 NN P11 A M22759/12-22-9
H230ZA22 22 42” P1 PP P11 B M22759/12-22-9
H238ZA22 22 37” P1 FF P13 A M22759/12-22-9
H239ZA22 22 37” P1 GG P13 B M22759/12-22-9
H210ZA22 22 15” P1 D FUSE - M22759/12-22-9
H211ZA22 22 15” P1 E FUSE - M22759/12-22-9
H210ZB14 14 10” FUSE - St Motor (+) - M22759/12-14-9
H211ZB14 14 10” FUSE - St Motor (-) - M22759/12-14-9
An upper case letter followed by an (*) indicates a lower case contact identity.

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ASSEMBLY

1. Equipment and Materials (Task 49-11-53-99C-806-A01)

A. Table 7001 shows the equipment and materials necessary to assemble the unit.

(See Table 8001and 8002 pages 801-803 for Crimp Tools and settings)

Table 7001. Equipment and Materials

Equipment/Materials Description/Manufacturer

NOTE: Equivalent substitutes may be used for listed items.

Thermal Wire Strippers Mod TW Kinetics Teledyne

Small Phillip screwdriver Commercially Avail.
¼ wrench Commercially Avail.
Contact Insertion/Extraction tool M81969-14-11 Amphenol
M81969-14-03
Contact Retention Tool HT250-3 67-016-01 Daniels Mfg.
67-020-01
68-020-01

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WARNING: USE THE CORRECT PERSONAL PROTECTION EQUIPMENT WHEN USING OR PERFORMING
WELDING/CUTTING/BRAZING/SOLDERING OPERATIONS. THESE CAUSE HEAT, METAL FUMES,
SLAG AND LOOSE PARTICLES.

NOTE: Cleaning fluids should be used with caution and in a well-ventilated environment. See appropriate
Material Data Sheet for care and usage of materials.

Table 7002. Torque Values for Connector Accessories

(Values are shown in inch pounds)

Recommended Installation Torque Values for Military Circular

Connector Accessories (values are shown in inch pounds)
Connector Shell Size Category (3) Composite
Minimum Maximum
P6, P7, P8, P9, P13 9 20 25
P5, P10, P14, P17 11 20 30
P12, P15 13 25 35

Category (4) Aluminum

Minimum Maximum
P11, P20 10 103 113
P16, P21 12 115 125

Category (5) Stainless Steel

Minimum Maximum
P1 25 259 269

(1) Medium and light duty connector accessories have reduced torque values due to truncated or modified
material thread form and/or less than three full thread engagement.

(2) Heavy duty connector accessories have full thread form with a minimum of three full thread engagement.

(3) Torque per SAE AIR6151 (as shown in Table 7002 above).

2. General (Task 49-11-53-400-801-A01)

NOTE: Remove any contamination from the parts before assembly.

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3. Assemble P1 Connector and Backshell (Subtask 49-11-53-430-001-A01)
(Reference Figure 10002, page 1208 and Figure 10003, page 1209)
(A) Replace sleeving (35) using heat gun.
(B) Reinsert contacts (-15, -20, -25) into P1 connector (5) using insertion tool M81969-14-11.
(C) Reassemble connector (5) onto backshell (10) and torque as required (Reference Table 7002).
(D) INSPECT and verify torque.
(E) Replace tape (775).
(F) Reinstall terminal lug (30), screws (-50), spacers (-55) and clamp to backshell (10).
(G) Replace .020 dia. lockwire (-780) as required.
(H) Slide back I. D. Straps (-45) on to original position.
(I) Perform pin-to-pin continuity check from P1 to P5, P6, P7, P8, P9, P10, P11, P12, P13, P14, P15, P16, P17, P20,
P21, EGT1, EGT2 and Start Motor terminals. Use calibrated multimeter tester 260 series 8 or equiv.
(J) INSPECT and verify contact retention test. Use retention test tool HT250-3 (68-020-01).

4. Assemble P5 Connector and Backshell (Subtask 49-11-53-430-002-A01)

(Reference Figure 10002, page 1208 and Figure 10003, page 1209)
(A) Replace sleeving (80) using heat gun.
(B) Reinsert contacts (-70) into P5 connector (60) using insertion tool M81969-14-11.
(C) Reassemble connector (60) onto backshell (65) and torque as required (Reference Table 7002).
(D) INSPECT and verify torque.
(E) Replace tape (775).
(F) Reinstall terminal lug (75), screws (-95), spacers (-100, -105) and clamp to backshell (65).
(G) Replace .020 dia. lockwire (-780) as required.
(H) Slide back I. D. Straps (-90) on to original position.
(I) Perform pin-to-pin continuity check from P1 to P5. Use calibrated multimeter tester 260 series 8 or equiv.
(J) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).
5. Assemble P6 Connector and Backshell (Subtask 49-11-53-430-003-A01)
(Reference Figure 10002, page 1208 and Figure 10003, page 1209)
(A) Reinsert contacts (-120) into P6 connector (110) using insertion tool M81969-14-11.
(B) Reassemble connector (110) onto backshell (115) and torque as required (Reference Table 7002).
(C) INSPECT and verify torque.
(D) Replace tape (775).
(E) Replace .020 dia. lockwire (-780) as required.
(F) Slide back I. D. Straps (-130) on to original position.
(G) Perform pin-to-pin continuity check from P1 to P6. Use calibrated multimeter tester 260 series 8 or equiv.
(H) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).

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6. Assemble P7 Connector and Backshell (Subtask 49-11-53-430-004-A01) (Reference Figure 10003, page 1209)
(A) Reinsert contacts (-155) into P7 connector (145) using insertion tool M81969-14-11.
(B) Reassemble connector (145) onto backshell (150) and torque as required (Reference Table 7002).
(C) INSPECT and verify torque.
(D) Replace tape (775).
(E) Replace .020 dia. lockwire (-780) as required.
(F) Slide back I. D. Straps (-165) on to original position.
(G) Perform pin-to-pin continuity check from P1 to P7. Use calibrated multimeter tester 260 series 8 or equiv.
(H) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).

7. Assemble P8 Connector and Backshell (Subtask 49-11-53-430-005-A01)

(Reference Figure 10002, page 1208 and Figure 10003, page 1209)
(A) Reinsert contacts (-190) into P8 connector (180) using insertion tool M81969-14-11.
(B) Reassemble connector (180) onto backshell (185) and torque as required (Reference Table 7002).
(C) INSPECT and verify torque.
(D) Replace tape (775).
(E) Replace .020 dia. lockwire (-780) as required.
(F) Slide back I. D. Straps (-200) on to original position.
(G) Perform pin-to-pin continuity check from P1 to P8. Use calibrated multimeter tester 260 series 8 or equiv.
(H) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).

8. Assemble P9 Connector and Backshell (Subtask 49-11-53-430-006-A01) (Reference Figure 10003, page 1209)
(A) Reinsert contacts (-225) into P9 connector (215) using insertion tool M81969-14-11.
(B) Reassemble connector (215) onto backshell (220) and torque as required (Reference Table 7002).
(C) INSPECT and verify torque.
(D) Replace tape (775).
(E) Replace .020 dia. lockwire (-780) as required.
(F) Slide back I. D. Straps (-235) on to original position.
(G) Perform pin-to-pin continuity check from P1 to P9. Use calibrated multimeter tester 260 series 8 or equiv.
(H) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).

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9. Assemble P10 Connector and Backshell (Subtask 49-11-53-430-007-A01) (Reference Figure 10003, page 1209)
(A) Replace sleeving (270) using heat gun.
(B) Reinsert contacts (-260) into P10 connector (250) using insertion tool M81969-14-01 and M81969-14-11.
(C) Reassemble connector (250) onto backshell (255) and torque as required (Reference Table 7002).
(D) INSPECT and verify torque.
(E) Replace tape (775).
(F) Reinstall terminal lug (265), screws (-285), spacers (-290) and clamp to backshell (255).
(G) Replace .020 dia. lockwire (-780) as required.
(H) Slide back I. D. Straps (-280) on to original position.
(I) Perform pin-to-pin continuity check from P1 to P10. Use calibrated multimeter tester 260 series 8 or equiv.
(J) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).

10. Assemble P11 Connector and Backshell (Subtask 49-11-53-430-008-A01) (Reference Figure 10003, page 1209)
(A) Reinsert contacts (-305) into P11 connector (295) using insertion tool M81969-14-03.
(B) Reassemble connector (295) onto backshell (300) and torque as required (Reference Table 7002).
(C) INSPECT and verify torque.
(D) Replace tape (775).
(E) Replace .020 dia. lockwire (-780) as required.
(F) Slide back I. D. Straps (-315) on to original position.
(G) Perform pin-to-pin continuity check from P1 to P11. Use calibrated multimeter tester 260 series 8 or equiv.
(H) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-016-01).

11. Assemble P12 Connector and Backshell (Subtask 49-11-53-430-009-A01) (Reference Figure 10003, page 1209)
(A) Replace sleeving (350) using heat gun.
(B) Reinsert contacts (-340) into P12 connector (330) using insertion tool M81969-14-11.
(C) Reassemble connector (330) onto backshell (335) and torque as required (Reference Table 7002).
(D) INSPECT and verify torque.
(E) Replace tape (775).
(F) Reinstall terminal lug (345), screws (-365), spacers (-370) and clamp to backshell (335).
(G) Replace .020 dia. lockwire (-780) as required.
(H) Slide back I. D. Straps (-360) on to original position.
(I) Perform pin-to-pin continuity check from P1 to P12. Use calibrated multimeter tester 260 series 8 or equiv.
(J) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).

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12. Assemble P13 Connector and Backshell (Subtask 49-11-53-430-010-A01) (Reference Figure 10003, page 1209)
(A) Reinsert contacts (-385) into P13 connector (375) using insertion tool M81969-14-11.
(B) Reassemble connector (375) onto backshell (380) and torque as required (Reference Table 7002).
(C) INSPECT and verify torque.
(D) Replace tape (775).
(E) Replace .020 dia. lockwire (-780) as required.
(F) Slide back I. D. Straps (-395) on to original position.
(G) Perform pin-to-pin continuity check from P1 to P13. Use calibrated multimeter tester 260 series 8 or equiv.
(H) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).

13. Assemble P14 Connector and Backshell (Subtask 49-11-53-430-011-A01) (Reference Figure 10003, page 1209) (A) (A)
(A) Replace sleeving (430) using heat gun.
(B) Reinsert contacts (-420) into P14 connector (410) using insertion tool M81969-14-11.
(C) Reassemble connector (410) onto backshell (415) and torque as required (Reference Table 7002).
(D) INSPECT and verify torque.
(E) Replace tape (775).
(F) Reinstall terminal lug (425), screws (-445), spacers (-450, -455) and clamp to backshell (415).
(G) Replace .020 dia. lockwire (-780) as required.
(H) Slide back I. D. Straps (-440) on to original position.
(I) Perform pin-to-pin continuity check from P1 to P14. Use calibrated multimeter tester 260 series 8 or equiv.
(J) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).

14. Assemble P15 Connector and Backshell (Subtask 49-11-53-430-012-A01) (Reference Figure 10003, page 1209)
(A) Replace sleeving (480) using heat gun.
(B) Reinsert contacts (-470) into P15 connector (460) using insertion tool M81969-14-11.
(C) Reassemble connector (460) onto backshell (465) and torque as required (Reference Table 7002).
(D) INSPECT and verify torque.
(E) Replace tape (775).
(F) Reinstall terminal lug (475), screws (-495), spacers (-500) and clamp to backshell (465).
(G) Replace .020 dia. lockwire (-780) as required.
(H) Slide back I. D. Straps (-490) on to original position.
(I) Perform pin-to-pin continuity check from P1 to P15. Use calibrated multimeter tester 260 series 8 or equiv.
(J) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).

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15. Assemble P16 Connector and Backshell (Subtask 49-11-53-430-013-A01) (Reference Figure 10003, page 1209)
(A) Replace sleeving (525) using heat gun.
(B) Reinsert contacts (-515) into P16 connector (505) using insertion tool M81969-14-03.
(C) Reassemble connector (505) onto backshell (510) and torque as required (Reference Table 7002).
(D) INSPECT and verify torque.
(E) Replace tape (775).
(F) Reinstall terminal lug (520), screws (-535) and clamp to backshell (510).
(G) Replace .020 dia. lockwire (-780) as required.
(H) Slide back I. D. Straps (-530) on to original position.
(I) Perform pin-to-pin continuity check from P1 to P16. Use calibrated multimeter tester 260 series 8 or equiv.
(J) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-016-01).

16. Assemble P17 Connector and Backshell (Subtask 49-11-53-430-014-A01) (Reference Figure 10003, page 1209)
(A) Replace sleeving (560) using heat gun.
(B) Reinsert contacts (-550) into P17 connector (540) using insertion tool M81969-14-11.
(C) Reassemble connector (540) onto backshell (545) and torque as required (Reference Table 7002).
(D) INSPECT and verify torque.
(E) Replace tape (775).
(F) Reinstall terminal lug (555), screws (-575), spacers (-580, -585) and clamp to backshell (545).
(G) Replace .020 dia. lockwire (-780) as required.
(H) Slide back I. D. Straps (-570) on to original position.
(I) Perform pin-to-pin continuity check from P1 to P17. Use calibrated multimeter tester 260 series 8 or equiv.
(J) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).

17. Assemble P20 Connector and Backshell (Subtask 49-11-53-430-015-A01) (Reference Figure 10003, page 1209)
(A) Replace sleeving (610) using heat gun.
(B) Reinsert contacts (-600) into P20 connector (590) using insertion tool M81969-14-11.
(C) Reassemble connector (590) onto backshell (595) and torque as required (Reference Table 7002).
(D) INSPECT and verify torque.
(E) Replace tape (775).
(F) Reinstall terminal lug (605), screws (-620), spacers (-625) and clamp to backshell (595).
(G) Replace .020 dia. lockwire (-780) as required.
(H) Slide back I. D. Straps (-615) on to original position.
(I) Perform pin-to-pin continuity check from P1 to P20. Use calibrated multimeter tester 260 series 8 or equiv.
(J) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).

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18. Assemble P21 Connector and Backshell (Subtask 49-11-53-430-016-A01) (Reference Figure 10003, page 1209)
(A) Replace sleeving (650) using heat gun.
(B) Reinsert contacts (-640) into P21 connector (630) using insertion tool M81969-14-11.
(C) Reassemble connector (630) onto backshell (635) and torque as required (Reference Table 7002).
(D) INSPECT and verify torque.
(E) Replace tape (775).
(F) Reinstall terminal lug (645), screws (-660) and clamp to backshell (635).
(G) Replace .020 dia. lockwire (-780) as required.
(H) Slide back I. D. Straps (-655) on to original position.
(I) Perform pin-to-pin continuity check from P1 to P21. Use calibrated multimeter tester 260 series 8 or equiv.
(J) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).

19. Assembly Procedures for EGT1 & EGT2 (Subtask 49-11-41-430-017-A01)

(A) Slide I.D. straps (-727) back on branch.
(B) Shrink sleeving (715, 720 and 725) from each branch by using heat gun and cutters.
(C) Replace terminals (705 & 710). (See Table 8002 on page 802 for tooling)

20. Assembly Procedures for START MOTOR (Subtask 49-11-41-430-018-A01)

(A) Slide I.D. straps (-702) back on branch.
(B) Shrink sleeving (685, 690, 695 and 700) from each branch by using heat gun and cutters.
(C) Replace splices (670). (See Table 8002 on page 802 for tooling)
(D) Replace fuses (665). (See Table 8002 on page 802 for tooling)
(E) Replace terminals (675 & 680). (See Table 8002 on page 802 for tooling)

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SPECIAL TOOLS

1. Contact Retention and Crimp Tools (Task 49-11-53-94B-801-A01)

A Table 8001- List of Crimping Tools Needed

Table 8001 – Tools

NOTE: Equivalent substitutes may be used for listed items.

Equipment/Materials Manufacturer
AMP 49935 Crimping Tool TE Connectivity
AMP 46673 Crimping Tool TE Connectivity
AMP 46447 Crimping Tool TE Connectivity
Contact Crimping Tool M22520/7-01 Daniels Mfg.
Contact Crimping Tool M22520/1-01 Daniels Mfg.
M22520/7-08 turret Daniels Mfg.
M22520/1-02 turret Daniels Mfg.
Contact Retention Test Tool HT 250-3 Daniels Mfg.
Tip 67-020-01 (socket tester) Daniels Mfg.
Tip 67-016-01 (socket tester) Daniels Mfg.
Tip 68-020-01 (pin tester) Daniels Mfg.
Insertion/Extraction Tool M81969- 14-11 TE Connectivity
Insertion/Extraction Tool M81969- 14-03 TE Connectivity
NOTE: Equivalent substitutes may be used for listed items.

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B Table 8002 tool settings for crimping contacts/splices and contact pinning retention.

B Table 8002 showsTable

the tool settings.
8002 - Crimp Tools Settings
FIG. CONTACT RET.
LOC. ITEM
DESCRIPTION CRIMP TOOL
TOOL
-15 Contact M39029/87-475 (KN) M22520/7-01, 7-08 turret, sel #5 HT250-3 (68-020-01)

-20 Contact M39029/87-476 (KP) M22520/7-01, 7-08 turret, sel #5 HT250-3 (68-020-01)
P1
-25 Contact M39029/58-363 M22520/7-01, 7-08 turret, sel #5 (22 awg) HT250-3 (68-020-01)
M22520/7-01, 7-08 turret, sel #6 (20 awg)
30 Terminal Lug 32994 AMP 49935 -

-70 Contact M39029/56-351 M22520/7-01, 7-08 turret, sel #5 (22 awg) HT250-3 (67-020-01)
P5 M22520/7-01, 7-08 turret, sel #6 (20 awg)
75 Terminal Lug 34110 AMP 49935 -

P6 -120 Contact M39029/56-351 M22520/7-01, 7-08 turret, sel #5 HT250-3 (67-020-01)

P7 -155 Contact M39029/56-351 M22520/7-01, 7-08 turret, sel #5 HT250-3 (67-020-01)

P8 -190 Contact M39029/56-351 M22520/7-01, 7-08 turret, sel #5 HT250-3 (67-020-01)

P9 -225 Contact M39029/56-351 M22520/7-01, 7-08 turret, sel #5 HT250-3 (67-020-01)

-260 Contact M39029/56-351 M22520/7-01, 7-08 turret, sel #5 HT250-3 (67-020-01)

P10
265 Terminal Lug 34110 AMP 49935 -

P11 -305 Contact M39029/30-217 M22520/1-01, 1-02 blue turret, sel #3 HT250-3 (67-016-01)

-340 Contact M39029/56-351 M22520/7-01, 7-08 turret, sel #5 HT250-3 (67-020-01)

P12
345 Terminal Lug 34110 AMP 49935 -

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Table 8002 - Crimp Tool Settings (cont)

FIG.
LOC. DESCRIPTION CRIMP TOOL CONTACT RET. TOOL
ITEM
P13 -385 Contact M39029/56-351 M22520/7-01, 7-08 turret, sel #5 HT250-3 (67-020-01)
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-420 Contact M39029/56-351 M22520/7-01, 7-08 turret, sel #5 HT250-3 (67-020-01)
P14
425 Terminal Lug 34110 AMP 49935 -

-470 Contact M39029/56-351 M22520/7-01, 7-08 turret, sel #5 HT250-3 (67-020-01)

P15
475 Terminal Lug 34110 AMP 49935 -

-515 Contact M39029/30-217 M22520/1-01, 1-02 blue turret, sel #3 HT250-3 (67-016-01)
P16
520 Terminal Lug 34110 AMP 49935 -

-550 Contact M39029/56-351 M22520/7-01, 7-08 turret, sel #5 HT250-3 (67-020-01)

P17
555 Terminal Lug 34110 AMP 49935 -

-600 Contact M39029/30-217 M22520/1-01, 1-02 blue turret, sel #3 HT250-3 (67-016-01)
P20
605 Terminal Lug 34110 AMP 49935 -

-640 Contact M39029/30-217 M22520/1-01, 1-02 blue turret, sel #3 HT250-3 (67-016-01)
P21
645 Terminal Lug 34110 AMP 49935 -

670 672-503-9002 or 34137 AMP 49935 -

Start
675 Terminal Lug (+) AMP 46447 -
Motor 327732
680 Terminal Lug (-) AMP 46447 -
33647
EGT1 705 KN Terminal Lug AMP 46673 -
724-505-9014
EGT2 710 KP Terminal Lug AMP 46673 -
724-505-9013

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FITS AND CLEARANCES

1. Fits and Clearances

NOT APPLICABLE

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ACCEPTABLE WEAR

1. Acceptable Wear

NOT APPLICABLE

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RETURN TO SERVICE TEST

1. Return to Service Test

NOT APPLICABLE

See Test and Fault Isolation

Section 101 (Task 49-11-53-99C-801-A01)

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ILLUSTRATED PARTS LIST

1. General (Task 49-11-53-99C-808-A01)

A. Introduction

(1) The Illustrated Parts List (IPL) gives a breakdown, in disassembly sequence, of
assemblies and detail parts that make up the unit identified in this manual
(2) The item number shown in the IPL are the same as the item numbers in the exploded
view illustration(s). To find a number, find the part on the illustration and note the item
number. Find the item number in the parts list and read the correct part number.

B. Explanation of Terms and Symbols

(1) The relation between parts is shown in the NOMENCLATURE/PART NUMBER

columns of the parts list. The terms are used as follows:

Term IPL Entry Definition

After service POST SB-NUMBER POST SB-NUMBER in the NOMENCLATURE

bulletin column identifies the configuration after
incorporation of the service bulletin.

Before service PRE-SB-NUMBER PRE SB-NUMBER in the NOMENCLATURE

bulletin column identifies the original or the previous
configuration.

Nonprocurable NONPROC The term NONPROC is used in the PART

NUMBER column when no part number exists for
the assembly. NONPROC assemblies are not to be
ordered. The components of the assembly can be
ordered unless otherwise specified.

Order next ORDER NHA The term ORDER NHA is used in the PART
higher assembly NUMBER column when the part number listed is
part of a matched set and cannot be ordered
separately. The next higher assembly can be
ordered.

Order part ORDER PN The term ORDER PN_______is used in the

NOMENCLATURE column number when the part
number shown in the PART NUMBER column is a
reference only number.

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General (cont.)

Term IPL Entry Definition

Reference REF001 Is shown in the PART NUMBER column when the

actual part number is listed in the
NOMENCLATURE column.

Replaced by REPL BY The term REPL BY is used in the

NOMENCLATURE column when the part is
replaced but can continue to be used until the
supply is gone.

Replaces REPLS The term REPLS is used in the

NOMENCLATURE column when the replacement
part is newer and therefore more desirable, but
either part may be used.

Superseded by SUPSD BY The term SUPSD is used in the

NOMENCLATURE column when the part in the
PART NUMBER column is replaced by and not
interchangeable with the part number shown.

Supersedes SUPSDS The term SUPSDS is used in the

NOMENCLATURE column when the part in the
PART NUMBER column replaces and is not
interchangeable with the part number shown.
.
Optional Part OPT TO The term (OPT TO ITEM_______) is used in the
NOMENCLATURE column and means that the
part is an optional part to the part number noted in
the indicated item number. Either part can be used
with no preference for either.

Deleted DELETED The term DELETED in the NOMENCLATURE

column means that the part in the PART NUMBER
column is no longer available for use.

Use with item USE WITH ITEM The term USE WITH ITEM is used in the
NOMENCLATURE column when the part in the
PART NUMBER column is used with the item
number shown.

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General (cont.)

Term IPL Entry Definition

See Figure for SEE FIGURE FOR The term SEE FIGURE FOR BKDN is used in the
breakdown BKDN NOMENCLATURE column when the part number
is broken down in an additional figure for greater
detail and clarity.

See Figure for SEE FIGURE FOR The term SEE FIG FOR BKDN is used in the
next higher NHA NOMENCLATURE column when the part in the
assembly PART NUMBER column is part of the next higher
assembly.
C. Service Bulletin Incorporation.

(1) The part number deleted by service bulletin and not replaced include the term
(DELETED BY SB_____) in the NOMENCLATURE column.

(2) The part number added by service bulletins and that are not replacement parts include
the term (ADDED BY SB____) in the NOMENCLATURE column.

D. Effectivity Codes.

An Effectivity Code is used to show the differences in parts used between various configurations
when more than one configuration is shown in the IPL.

E. Units Per Assembly (Quantity).

The UNITS PER ASSEMBLY column shows the quantity of parts necessary in the assembly of
one next higher assembly. The letters AR in this column indicate “as required” and refer to bulk
items or variable quantity items, such as shims, spacers, or similar items. The letters RF are used
for reference purposes. Referenced items are shown elsewhere with a quantity.

F. Vendor Codes.
The vendor codes, preceded by the letter “V____”, are listed in the NOMENCLATURE column
of the IPL to identify the manufacturer of non-Amphenol Griffith Enterprises, LLC parts.

G. Specification Control Drawings.

When a Amphenol Griffith Enterprises specification drawing exists, the drawing number will be
added to the NOMENCLATURE column.

H. Non-illustrated items (-).

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The item numbers which do not appear on the illustration(s) are identified by a dash (-)
preceding the item number.

(1) When two or more items which are visually alike or parts that make up a select-from
range group are shown in sequence, only the first item is illustrated. The illustration,
however, is applicable to all items.

(2) When components of an assembly or installation are separately illustrated, the assembly
can be illustrated as an assembly with the detailed parts in brackets. Identify the bracket
as the assembled unit. If brackets are not used, the detail parts are illustrated, but the
assembled unit is not.

J. Airline Stock No.

The AIRLINE STOCK NO. column is for part numbers, and accommodates eleven characters.
This information is not supplied by Amphenol Griffith Enterprises, LLC.

K. When the Part Number is Known

To find the illustration of a part when the part number is known, refer to the Numerical Index
where the figure and the item number are found opposite the part number.

L. When the Part Number is Not Known

Turn to the illustration, locate the part, and find the item number. The part number is shown
opposite the item number in the IPL.

M. Abbreviations

Wherever possible, the abbreviations will conform to the MIL-STD-12 specification. The non-
standard abbreviations that spell words are not used.

N. Applicable Publications
N/A

O. Vendor Code List

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Table 10001. Vendor Code List

Code Vendor Code Vendor

NOTE: The inclusion of vendor codes and part numbers in the IPL must not be construed as an authorization
of the vendor, pursuant to the FAA regulations, to ship directly to the user. Neither must it be construed
as a certification by Amphenol Griffith Enterprises, LLC that parts shipped by vendors directly to users will
conform to the type design or that such parts are airworthy or safe for installation.

V00779 TE Connectivity (LUG (V00779), Splices) V4CYK1 Humiseal Division of Chase Corp.
2800 Fulling Mill Road 201 Zeta Drive
Middletown, PA 17057 Pittsburg, PA 15238

V02988 Freudenberg-Nok (SR Tape) V71400 Cooper Bussman (Fuse)

65 Spruce St 114 Old State Road
Tillsonburg, Ontario Canada Ellisville, MO 63021

V1B1Q4 W.F. Lake Corp (Tie String) - U.S. Airmotive GSE (Lockwire)
65 Park Rd 2110 Artesia Blvd
Queensbury, NY 12804 Redondo Beach, CA 90278

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Loc Distance from A

SEE DETAIL B
A -
J
B 4.20±.50 P20
C 9.10±.50 HOURMETER
D 8.20±.50 590
5

Match Line
E 12.50±.50 595
10
F 13.70±.50 -600
8.10±.50
-15
G
H 11.40±.50 A
P1 -20
H
APU -25
J 14.80±.50 B G
K 23.50±.50
L 29.10±.50
M 30.50±.50
N 30.80±.50 P15 460
P 35.50±.50 OIL LEVEL 465
SENSOR -470
R 57.00±.50
T 57.00±.50
SEE DETAIL B U
U 10.20±.50 D
45°
V 16.30±.50
W 15.20±.50 P14 V
Y 13.00±.50 P2 SENSOR
AA 16.50±.50 410
C
Y SEE SEE DETAIL B
W
AB 16.50±.50 415 DETAIL C
AC 14.20±.50 -420 E
AD 23.50±.50
AE 23.40±.50 P16 P6
T2 SENSOR F LOP SW
AF 26.00±.50
505 45° 110
AG 31.80±.50
AH 30.50±.50 510 P17 AB
AA
START MOTOR
115
-515 SPEED SENSOR (-) -120
AJ 33.20±.50
AK 41.40±1.00 SEE DETAIL B 540 START MOTOR
(+)
AL 37.90±1.00
545 SEE DETAIL D
AM 38.70±.50
-550

Wiring Harness Diagram

Figure 10001 (Graphic 49-11-53-99B-804-A01)
Sheet 1 of 2

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P13
SURGE CTRL VALVE SEE DETAIL B
P12 EGT 1
M LOAD CTRL VALVE
30°
L 330
375
335
380
-340
-385
45° SEE DETAIL E

810
N
810
810 EGT 2
P

810 P11
K AD FLOW DIVIDER SOL
45°
P5 295
800 SEE DETAIL B IGNITION UNIT 300
60 30° -305
P10
Match Line

65
-70 FUEL CONTROL
AC AE AJ AK 250
255
-260
805 805 810
SEE DETAIL B
AF P21 30°
OIL TEMP
SENSOR
630
P7 635
DE-PRIME AH -640 P8
DE-OIL SOL
145
P9 LUBE FILTER
GEN FILTER AL DELTA P SW
150 DELTA P SW AG AM 180
-155 45° 215 185
220 -190
-225 SEE DETAIL B

Wiring Harness Diagram

Figure 10001 (Graphic 49-11-53-99B-805-A01)
Sheet 2 of 2

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



30 X4
35 775



 DETAIL A
 


Wiring Harness Details

Figure 10002 (Graphic 49-11-53-99B-806-A01)

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685
x2 680
690 
   
 
700




 
 675



DETAIL D 


695 X2
665
670 690
685

755 760 675 (+)

670  680 (-)


DETAIL C


Wiring Harness Details

Figure 10003 (Graphic 49-11-53-99B-807-A01)

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720 705 
 
725 715 

710 


DETAIL E


80 
270 
350
430
480 
525 
560 

610
650


75 425 555
 265 475 605
 345 520 645


DETAIL B
Typical Shield Termination

Wiring Harness Details

Figure 10004 (Graphic 49-11-53-99B-808-A01)

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ILLUSTRATED PARTS LIST

FIG. PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS
ITEM STOCK
NO.
CODE ASSY
1 70721403-1 HARNESS ASSEMBLY, BRANCHED ENGINE
5 D38999/26KJ61PN .CONNECTOR (P1) (APU) 1
10 M85049/38S25S .BACKSHELL 1
-15 M39029/87-475 .CONTACT (KN) 2
-20 M39029/87-476 .CONTACT (KP) 2
-25 M39029/58-363 .CONTACT 57
30 32994 .TERMINAL LUG (V00779) 4
35 M23053/13-001-0 .SLEEVING – 3.0” 16
-40 MS27488-20-2 .SEAL PLUG (V00779) (RED) 10
-45 MS3368-1-9A .STRAP, I.D. 4
-50 MS35275-246 .SCREW 2
-55 NAS43DD3-6 .SPACER 4
60 D38999/26MB98SN .CONNECTOR (P5) (IGNITION UNIT) 1
65 M85049/38S11N .BACKSHELL 1
-70 M39029/56-351 .CONTACT 6
75 34110 .TERMINAL LUG (V00779) 1
80 M23053/13-001-0 .SLEEVING – 2.5” 1
-85 MS27488-20-2 .SEAL PLUG (V00779) (RED) 2
-90 MS3368-5-9E .STRAP, I.D. 2
-95 MS35275-230 .SCREW 2
-100 NAS43DD1-4 .SPACER 2
-105 NAS43DD1-2 .SPACER 1
110 D38999/26MA98SN .CONNECTOR (P6) (IGNITION UNIT) 1
115 M85049/39S9N .BACKSHELL 1
-120 M39029/56-351 .CONTACT 3
-125 MS27488-20-2 .SEAL PLUG (V00779) (RED) 1
-130 MS3368-5-9E .STRAP, I.D. 2
-135 MS35275-230 .SCREW 2
-140 NAS43DD1-4 .SPACER 2
145 D38999/26MA98SN .CONNECTOR (P7) (DE-PRIME/DE-OIL SOL) 1
150 M85049/38S9N .BACKSHELL 1
-155 M39029/56-351 .CONTACT 3
-160 MS27488-20-2 .SEAL PLUG (V00779) (RED) 1
-165 MS3368-5-9E .STRAP, I.D. 2
-170 MS35275-229 .SCREW 2
-175 NAS43DD1-2 .SPACER 4
-ITEM NOT ILLUSTRATED

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ILLUSTRATED PARTS LIST

FIG. PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS
STOCK CODE
ITEM ASSY
NO.
180 D38999/26MA98SA .CONNECTOR (P8) (LUBE FILTER DELTA-P SW) 1
185 M85049/38S9N .BACKSHELL 1
-190 M39029/56-351 .CONTACT 3
-195 MS27488-20-2 .SEAL PLUG (V00779) (RED) 1
-200 MS3368-5-9E .STRAP, I.D. 2
-205 MS35275-229 .SCREW 2
-210 NAS43DD1-2 .SPACER 4
215 D38999/26MA98SB .CONNECTOR (P9) (GEN FILTER DELTA P SW) 1
220 M85049/38S9N .BACKSHELL 1
-225 M39029/56-351 .CONTACT 3
-230 MS27488-20-2 .SEAL PLUG (V00779) (RED) 1
-235 MS3368-5-9E .STRAP, I.D. 2
-240 MS35275-229 .SCREW 2
-245 NAS43DD1-2 .SPACER 4
250 D38999/26MB5SN .CONNECTOR (P10) (FUEL CONTROL) 1
255 M85049/39S11N .BACKSHELL 1
-260 M39029/56-351 .CONTACT 5
265 34110 .TERMINAL LUG (V00779) 1
270 M23053/13-001-0 .SLEEVING – 2.5” 1
-275 MS27488-20-2 .SEAL PLUG (V00779) (RED) 1
-280 MS3368-5-9E .STRAP, I.D. 2
-285 MS35275-230 .SCREW 2
-290 NAS43DD1-6 .SPACER 2
295 MS3459L10SL-3S .CONNECTOR (P11) (FLOW DIVIDER SOL) 1
300 M85049/51S10N .BACKSHELL 1
-305 M39029/30-217 .CONTACT 3
-310 MS27488-16-3 .SEAL PLUG (V00779) (BLUE) 1
-315 MS3368-5-9E .STRAP, I.D. 2
-320 MS35275-230 .SCREW 2
-325 NAS43DD1-4 .SPACER 2

-ITEM NOT ILLUSTRATED

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ILLUSTRATED PARTS LIST

FIG. PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS
STOCK CODE
ITEM ASSY
NO.
330 D38999/26MC8SN .CONNECTOR (P12) (FLOW DIVIDER SOL) 1
335 M85049/39S13N .BACKSHELL 1
-340 M39029/56-351 .CONTACT 8
345 34110 .TERMINAL LUG (V00779) 2
350 M23053/13-001-0 .SLEEVING – 2.5” 3
-355 MS27488-20-2 .SEAL PLUG (V00779) (RED) 1
-360 MS3368-5-9E .STRAP, I.D. 2
-365 MS35275-231 .SCREW 2
-370 NAS43DD1-6 .SPACER 4
375 D38999/26MA98SN .CONNECTOR (P13) (SURGE CONTROL VALVE) 1
380 M85049/39S9N .BACKSHELL 1
-385 M39029/56-351 .CONTACT 3
-390 MS27488-20-2 .SEAL PLUG (V00779) (RED) 1
-395 MS3368-5-9E .STRAP, I.D. 2
-400 MS35275-230 .SCREW 2
-405 NAS43DD1-4 .SPACER 2
410 D38999/26MB5SA .CONNECTOR (P14) (P2 SENSOR) 1
415 M85049/39S11N .BACKSHELL 1
-420 M39029/56-351 .CONTACT 5
425 34110 .TERMINAL LUG (V00779) 1
430 M23053/13-001-0 .SLEEVING – 2.5” 2
-435 MS27488-20-2 .SEAL PLUG (V00779) (RED) 1
-440 MS3368-5-9E .STRAP, I.D. 2
-445 MS35275-231 .SCREW 2
-450 NAS43DD1-4 .SPACER 1
-455 NAS43DD1-6 .SPACER 1
460 D38999/26MC98SN .CONNECTOR (P15) (OIL LEVEL SENSOR) 1
465 M85049/38S13N .BACKSHELL 1
-470 M39029/56-351 .CONTACT 10
475 34110 .TERMINAL LUG (V00779) 1
480 M23053/13-001-0 .SLEEVING – 2.5” 2
-485 MS27488-20-2 .SEAL PLUG (V00779) (RED) 7
-490 MS3368-5-9E .STRAP, I.D. 2
-495 MS35275-229 .SCREW 2
-500 NAS43DD1-2 .SPACER 1

-ITEM NOT ILLUSTRATED

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ILLUSTRATED PARTS LIST

FIG. PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS
STOCK CODE ASSY
ITEM NO.
505 MS3459L12S-3S .CONNECTOR (P16) (T2 SENSOR) 1
510 M85049/52S12N .BACKSHELL 1
-515 M39029/30-217 .CONTACT 2
520 34110 .TERMINAL LUG (V00779) 1
525 M23053/13-001-0 .SLEEVING – 2.5” 1
-530 MS3368-5-9E .STRAP, I.D. 2
-535 MS35275-230 .SCREW 2
540 D38999/26MB98SA .CONNECTOR (P17) (SPEED SENSOR) 1
545 M85049/39S11N .BACKSHELL 1
-550 M39029/56-351 .CONTACT 6
555 34110 .TERMINAL LUG (V00779) 1
560 M23053/13-001-0 .SLEEVING – 2.5” 1
-565 MS27488-20-2 .SEAL PLUG (V00779) (RED) 2
-570 MS3368-5-9E .STRAP, I.D. 2
-575 MS35275-231 .SCREW 2
-580 NAS43DD1-4 .SPACER 1
-585 NAS43DD1-6 .SPACER 1
590 MS3459L10SL-3S .CONNECTOR (P20) (HOURMETER) 1
595 M85049/51S10N .BACKSHELL 1
-600 M39029/30-217 .CONTACT 3
605 34110 .TERMINAL LUG (V00779) 1
610 M23053/13-001-0 .SLEEVING – 2.5” 1
-615 MS3368-5-9E .STRAP, I.D. 2
-620 MS35275-230 .SCREW 2
-625 NAS43DD1-4 .SPACER 2
630 MS3459L12S-3S .CONNECTOR (P21) (OIL TEMP SENSOR) 1
635 M85049/52S12N .BACKSHELL 11
-640 M39029/30-217 .CONTACT 2
645 34110 .TERMINAL LUG (V00779) 1
650 M23053/13-001-0 .SLEEVING – 2.5” 1
-655 MS3368-5-9E .STRAP, I.D. 2
-660 MS35275-230 .SCREW 2
-ITEM NOT ILLUSTRATED

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ILLUSTRATED PARTS LIST

FIG. PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS
STOCK CODE ASSY
ITEM NO.
.START MOTOR 1
665 FM08A125V5A .FUSE (V71400) 2
670 672-503-9002 (34137) .SPLICE (V00779) 4
675 327732 .TERMINAL LUG + (V00779) 2
680 33647 .TERMINAL LUG - (V00779) 2
685 M23053/11-113-C .SLEEVING (1.00”) 2
690 M23053/13-002-0 .SLEEVING (3.50”) 2
695 M23053/8-006-C .SLEEVING (2.00”, 2.50”) 4
700 M23053/13-003-0 .SLEEVING (8.00”) 2
-702 MS3368-5-9E .STRAP, I.D. 3
EGT1 & EGT2
705 724-505-9014 .KN TERMINAL 2
710 724-505-9013 .KP TERMINAL 2
715 M23053/13-001-0 .SLEEVING (1.00”) 2
720 M23053/13-002-0 .SLEEVING (2.00”) 4
725 M23053/13-003-0 .SLEEVING (2.00”) 2
-727 MS3368-5-9E .STRAP, I.D. 3
-730 192-505-9002 .CABLE –THERMO COUPLE, 22 AWG AR
-735 M27500/22RE1N06 .CABLE – 1 COND, 22 AWG AR
-740 M27500/22RE2N06 .CABLE – 2 COND, 22 AWG AR
-745 M27500/22RE3N06 .CABLE – 3 COND, 22 AWG AR
-750 M27500/20RE2N06 .CABLE – 2 COND, 20 AWG AR
-755 M22759/12-22-9 .WIRE – 22 AWG AR
-760 M22759/12-14-9 .WIRE 14 AWG AR
-765 S8999 .LACING CORD (V1B1Q4) AR
-770 1B15 .HUMISEAL (V4CYK1) AR
775 57806-B .SR TAPE (V02988) AR
-780 MS20995C20 .LOCKWIRE AR
-785 A-A-59474X1 .TEFLON TAPE (UNDER TAGS & GROMMETS) AR
-790 PCS5863 TYPE II .TAPE (AROUND GROMMETS) AR
-795 TMSSCE-1/4-1K-2.0-S1-9 .ID SLEEVING (CABLE MARKERS) AR
800 TA71100004WD05 .GROMMET 1
805 TA71100004WD04 .GROMMET 2
810 TA71100004WD03 .GROMMET 5

-ITEM NOT ILLUSTRATED

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 Amphenol Griffith Enterprises, LLC
Cottonwood, Arizona

COMPONENT MAINTENANCE MANUAL

70721403-1

SPECIAL PROCEDURES

1. Special Procedures

NOT APPLICABLE

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 Amphenol Griffith Enterprises, LLC
Cottonwood, Arizona

COMPONENT MAINTENANCE MANUAL

70721403-1

REMOVALS

1. Removals

NOT APPLICABLE

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 Amphenol Griffith Enterprises, LLC
Cottonwood, Arizona

COMPONENT MAINTENANCE MANUAL

70721403-1

INSTALLATION

1. Installation

NOT APPLICABLE

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 Amphenol Griffith Enterprises, LLC
Cottonwood, Arizona

COMPONENT MAINTENANCE MANUAL

70721403-1

SERVICING

1. Servicing

NOT APPLICABLE

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 Amphenol Griffith Enterprises, LLC
Cottonwood, Arizona

COMPONENT MAINTENANCE MANUAL

70721403-1

STORAGE

1. Storage

NOT APPLICABLE

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 Amphenol Griffith Enterprises, LLC
Cottonwood, Arizona

COMPONENT MAINTENANCE MANUAL

70721403-1

REWORK
1. Rework

NOT APPLICABLE

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